Goodman GKS9 Installation Instructions Manual
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Goodman GKS9 Installation Instructions Manual

Goodman GKS9 Installation Instructions Manual

Gas-fired warm air furnace
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Download this manual See also: Technical Manual, Instruction and Installation Manual
G
AS
This furnace is shipped from the factory as a Dedicated Upflow. A "Blocked Drain Kit" is available and MUST
BE USED if the furnace is installed Horizontal Left or Horizontal Right. Check the Serial/Rating Plate on the
(Type FSP CATEGORY IV Direct or Non Direct Vent Air Furnace)
ATTENTION INSTALLING PERSONNEL
As a professional installer you have an obligation to know the product better than the customer. This includes all safety
Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety
warnings. Often during installation or repair it is possible to place yourself in a position which is more hazardous than
Remember, it is your responsibility to install the product safely and to know it well enough to be able to instruct a
Safety is a matter of common sense...a matter of thinking before acting. Most dealers have a list of specific good safety
The precautions listed in this Installation Manual are intended as supplemental to existing practices. However, if there is
a direct conflict between existing practices and the content of this manual, the precautions listed here take precedence.
IO-300A
GKS9
-F
W
IRED
I
NSTALLATION
furnace for the Kit part number.
Installer: Affix all manuals adjacent to the unit.
These furnaces comply with requirements
embodied in the American National Standard
/ National Standard of Canada ANSI
Z21.47·CSA-2.3 Gas Fired Central Furnaces.
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
precautions and related items.
when the unit is in operation.
customer in its safe use.
practices...follow them.
*NOTE: Please contact your distributor or our
website for the applicable product data book
referred to in this manual.
Goodman Manufacturing Company, L.P.
2550 North Loop West, Suite 400, Houston, TX 77092
www.goodmanmfg.com
2006 Goodman Manufacturing Company, L.P.
©
A
F
ARM
IR
I
NSTRUCTIONS
URNACE
®
C
US
09/06

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  • Page 1 *NOTE: Please contact your distributor or our website for the applicable product data book referred to in this manual. Goodman Manufacturing Company, L.P. 2550 North Loop West, Suite 400, Houston, TX 77092 www.goodmanmfg.com IO-300A 2006 Goodman Manufacturing Company, L.P. © 09/06...

  • Page 2: Table Of Contents

    Table of Contents I. Component Identification ............................... 5 II. Safety ....................................6 (ESD) P ....................6 LECTROSTATIC ISCHARGE RECAUTIONS III. Product Application ............................... 6 IV. Location Requirements & Considerations ......................... 7 ................................. 7 ENERAL ......................... 8 LEARANCES AND CCESSIBILITY ............................8 URNACE USPENSION ..........................
  • Page 3 ) ......................... 30 GNITER UALIFIED ERVICER ) ..................... 30 ASSAGES UALIFIED ERVICER XX. Internal Filter Removal .............................. 30 XXI. Before Leaving an Installation ..........................31 XXII. Repair & Replacement Parts ........................... 31 APPENDIX Troubleshooting Chart ..............................33 GKS9 Wiring Diagram ..............................34...
  • Page 4 WNER WARNING It is important that you fill out the owner’s registration card and mail it today. This will assist us in contacting you should any service or F THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A warranty information change in the future. When filling in the regis- FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL tration card, be sure to include the model, manufacturing, and serial INJURY OR LOSS OF LIFE.

  • Page 5: Component Identification

    I. CO I. CO I. COMPO MPONENT ID NENT ID NENT ID NENT IDENTIFI ENTIFI ENTIFI ENTIFIC C C C C A A A A A TI TIO O O O O N N N N N I. CO I. CO NENT ID ENTIFI Upflow/Horizontal...

  • Page 6: Safety

    II. SAFET II. SAFETY Y Y Y Y II. SAFET II. SAFET II. SAFET If you come in contact with an ungrounded object, repeat step 2 before touching control or wires. Please adhere to the following warnings and cautions when install- 4.

  • Page 7: Location Requirements & Considerations

    Air Requirements, Section 5.3.3. IV. LOC . LOC . LOC . LOC . LOCA A A A A TI TIO O O O O N REQUIREMENTS & CO N REQUIREMENTS & CO N REQUIREMENTS & CO N REQUIREMENTS & CONSID N REQUIREMENTS &...

  • Page 8: Clearances And Accessibility

    • Seal off a non-direct vent furnace if it is installed near an PROVIDE 8" MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET area frequently contaminated by any of the above TO ALLOW FOR CIRCULATOR BLOWER REMOVAL substances. This protects the non-direct vent furnace from 3/8"...

  • Page 9: Thermostat Location

    mining the combustion air requirements for the appliances. HERMOSTAT OCATION Most homes will require outside air be supplied to the furnace area The thermostat should be placed approximately five feet from the by means of ventilation grilles or ducts connecting directly to the floor on a vibration-free, inside wall in an area having good air circu- outdoors or spaces open to the outdoors such as attics or crawl lation.
  • Page 10 the bottom of the enclosure. Chimney or Gas Vent Ventilation louvers Chimney or Gas Vent (each end of attic) NOTE: Each opening must have NOTE: The inlet and outlet air a free area of not less than one openings must each have a free square inch per 1000 BTU of area of not less than one square the total input rating of all equip-...

  • Page 11: Installation Positions

    FURNACE MUST BE LEVEL 5. When directly communicating with the outdoors, the single open- FROM END TO END ALTERNATE VENT/FLUE ing shall have a minimum free area of 1 square inch per 3,000 FURNACE MUST BE LEVEL LOCATION OR SLIGHTLY TILTED FORWARD BTU per hour of total input rating of all equipment in the enclo- WITH THE DOORS 0"...

  • Page 12: Drain Pan

    change to compensate for the energy content difference between DISCHARGE ALTERNATE FLUE natural and propane gas. PIPE LOCATIONS High altitude installations may require both a pressure switch and an orifice change. These changes are necessary to compensate for the natural reduction in the density of both the gas fuel and the Side Side Return...

  • Page 13: Materials And Joining Methods

    installation requires both a vent/flue pipe and a combustion air in- The following bullets and diagram describe the restrictions concern- take pipe. Refer to the appropriate section for details concerning ing the appropriate location of vent/flue pipe and combustion air piping size, length, number of elbows, furnace connections, and intake pipe (when applicable) terminations.

  • Page 14: Standard Furnace Connections

    COMBUSTION TANDARD URNACE ONNECTIONS VENT/FLUE AIR PIPE PIPE (DIRECT VENT ONLY) It is the responsibility of the installer to ensure that the piping con- 90 PVC RUBBER ELBOW COUPLING nections to the furnace are secure, airtight, and adequately sup- (NON-DIRECT VENT) WITH WORM (NON-DIRECT VENT) GEAR CLAMPS...

  • Page 15: Non -Direct Vent (Single Pipe ) Piping

    hose clamps from the drain kit bag, attach the vent/flue pipe Although non-direct vent installations do not require a combustion and coupling to the induced draft blower. Secure the coupling air intake pipe, a minimum of one 90° elbow should be attached to to the cabinet using the screws removed in step 1 or with the furnace’s combustion air intake if: an upright installation uses field-supplied 3/8”...

  • Page 16: Direct Vent (Dual Pipe ) Piping

    mination construction. For details concerning connection of pipes to the furnace, refer to the Section IX, Vent/Flue Pipe and Com- bustion Pipe - Standard Furnace Connections or Alternate Furnace 12 " Min To Roof Or Connections. Highest Anticipated Snow Level LUE AND OMBUSTION ENGTHS AND...

  • Page 17: Concentric Vent Termination

    12" MIN 12" MIN. 3" MIN. VENT/FLUE 24" MAX. 90º COMBUSTION MEDIUM RADIUS ELBOWS AIR INTAKE VENT/FLUE 12" MIN. SUPPORT STRAPS 12" MIN. 12" MIN. ABOVE TO ROOF OR COMBUSTION SCREEN HIGHEST ANTICIPATED HIGHEST AIR INTAKE. SNOW LEVEL ANTICIPATED SNOW LEVEL 12"...

  • Page 18: Side Wall Vent Kit

    HOSE A This kit is to be used with 2” or 3” direct vent systems. The vent kit QTY: 1 must terminate outside the structure and may be installed with the intake and exhaust pipes located side-by-side or with one pipe above HOSE B the other.

  • Page 19: Orizontal Nstallations

    PRIGHT RAIN OUNTING EFT OR IGHT ANEL Cabinet Width Models "X" Length to Cut From Long 1. Insert drain tubes into drain trap and position the drain trap (inches) (kBTU_Tons) End of Hose B against the side panel. NOTE: Drain tubes must reach the bottom of the drain trap.

  • Page 20: Electrical Connections

    NOTE: Horizontal left side connections (when using new side 8. Insert approximately one inch of each Tube 2 through the port drain elbow) does not require connecting a hose to the right down side panel grommet holes. Secure tubes to Hose induced draft blower housing.

  • Page 21: 115 Volt Line Connections

    the furnace must be replaced, it must be replaced with wiring mate- WARNING rial having a temperature rating of at least 105°C. Any replacement wiring must be copper conductor. O AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE 115 V ONNECTIONS MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR,...

  • Page 22: General

    When sizing a trunk line, be sure to include all appliances which will LTITUDE ERATE operate simultaneously when sizing a trunk line. When this furnace is installed at high altitude, the appropriate High The gas piping supplying the furnace must be properly sized based Altitude orifice kit must be applied.

  • Page 23: Ropane As Anks And Iping

    – NDIRECT LTERNATE NLET IPING Rigid metallic pipe and fittings. When gas piping enters indirectly to the gas valve through the alter- – Semi-rigid metallic tubing and metallic fittings. nate gas inlet hole the following 1/2 inch pipe fittings (starting from Aluminum alloy tubing must not be used in exterior the gas valve) to reach the outside of the cabinet must be supplied: locations.

  • Page 24: Circulating Air & Filters

    A closed return duct system must be used, with the return duct con- Complete information regarding tank sizing for vaporization, recom- nected to the furnace. NOTE: Ductwork must never be attached to mended regulator settings, and pipe sizing is available from most the back of the furnace.

  • Page 25: Pright Nstallations

    must be provided by the installer. Filters must comply with UL900 or The following figure shows possible filter locations. CAN/ULCS111 standards. If the furnace is installed without filters, AIR FLOW the warranty will be voided. CENTRAL On upflow units, guide dimples locate the side return cutout RETURN locations.

  • Page 26: Gas Supply Pressure Measurement

    forming indicate a leak. SHUT OFF GAS AND FIX ALL 5. Move the furnace gas valve manual control to the OFF LEAKS IMMEDIATELY BEFORE PROCEEDING TO NEXT position. STEP! 6. Wait five minutes then smell for gas. Be sure to check near 6.

  • Page 27: Gas Input Rate Measurement (Natural Gas Only )

    check for leaks at hose connection. Bubbles forming indicate HEAT EXCHANGER RADIATION "LINE OF SIGHT" a leak. SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY! SUPPLY NPUT EASUREMENT ATURAL The gas input rate to the furnace must never be greater than that SUPPLY specified on the unit rating plate.

  • Page 28: Normal Sequence Of Operation

    • Outdoor fan and compressor are de-energized. Circulator Blower Speeds • Circulator blower is de-energized following a fixed forty five Medium Low Orange second cool off delay period. Medium Blue • Furnace awaits next call from thermostat. High Black Common/Neutral White The normal operational sequence in fan only mode is as follows: XV.

  • Page 29: Auxiliary Limit

    UXILIARY IMIT IAGNOSTIC HART The auxiliary limit control(s) are located on or near the circulator WARNING blower and monitors heat exchanger compartment temperatures. They are a normally-closed (electrically), manual-reset, tempera- ture activated sensors. These limits guard against overheating as a O AVOID ELECTRICAL SHOCK, INJURY OR DEATH, DISCONNECT ELECTRICAL result of insufficient conditioned air passing over the heat exchanger.

  • Page 30: Filters

    lator causing a drop in the flame sense signal. If the flame sense ILTERS signal drops too low the furnace will not sense flame and will lock out. The flame sensor should be carefully cleaned by a qualified CAUTION servicer using emery cloth or steel wool. Following cleaning, the flame sense signal should be 1 to 6 microamps.

  • Page 31: Before Leaving An Installation

    Front of Furnace Front of Furnace Blower Blower Grab Here And Lift 4. Angle filter toward the blower until filter clears bottom rail. 5. Lower filter down and pull outward. Front of Furnace Front of Furnace Blower Blower 6. Replace filter by reversing procedure. X X X X X XI.

  • Page 32: Troubleshooting Chart

    Troubleshooting Chart Associated Associated Symptoms of Abnormal Fault Description(s) Possible Causes Fault Description(s) Possible Causes Corrective Action Cautions and Notes Operation LED Code LED Code • Furnace fails to operate. NONE • No 115 volt power to • Manual disconnect switch •...
  • Page 33 OUBLESH OUBLESH G CHAR G CHAR G CHART T T T T TROUBLESH OUBLESH OUBLESHOO OOTIN TING CHAR G CHAR Associated Symptoms of Abnormal Fault Description(s) Possible Causes Corrective Action Cautions and Notes Operation LED Code • Circulator blower runs •...

  • Page 34: Gks9 Wiring Diagram

    S9 WIRIN S9 WIRIN G DIAGRA G DIAGRA GKS9 WIRIN S9 WIRIN S9 WIRING DIAGRA G DIAGRA G DIAGRAM WARNING O AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK, DISCONNECT THE POWER BEFORE SERVICING. CIRCULATOR BLOWER D ISC O N N E C T...
  • Page 36 © 2006 Goodman Manufacturing Company, L.P.

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