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GBC 4064WF
Operation Manual
GBC 4064WF
INSTALLATION & OPERATING MANUAL
Part Number: 930-132, Rev A.
ENG
Operating Instructions
F
Mode d'Emploi
E
Instrucciones de Operación
Part Number: 930-132.Rev.10-17-05
© 2005 General Binding Corporation
Page 1
EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500
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Summary of Contents for GBC GBC 4064WF
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Page 1: Cover
GBC 4064WF Operation Manual GBC 4064WF INSTALLATION & OPERATING MANUAL Part Number: 930-132, Rev A. Operating Instructions Mode d'Emploi Instrucciones de Operación Part Number: 930-132.Rev.10-17-05 © 2005 General Binding Corporation Page 1 EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500... -
Page 2: Legal Disclaimer
GBC 4064WF Operation Manual The information in this publication is provided for reference and is believed to be accurate and complete. General Binding Corporation (GBC) is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantability for any particular use. -
Page 3: Table Of Contents
GBC 4064WF Operation Manual TABLE OF CONTENTS Page Page Description Description Cover Sequence of Operations Legal Disclaimer Table of Contents Operating Instructions Important Safety Instructions Film Loading and Threading Important Safeguards Load a Roll of Film General Webbing Thermal Film using... -
Page 4: Important Safety Instructions
GBC 4064WF Operation Manual IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFEGUARDS YOUR SAFETY AS WELL AS THE SAFETY OF WARNING: TO GUARD AGAINST INJURY OTHERS IS IMPORTANT TO GBC. IN THIS FOLLOWING SAFETY INSTRUCTION MANUAL AND ON THE PRODUCT, PRECAUTIONS MUST BE OBSERVED IN... -
Page 5: Warranty
GBC 4064WF Operation Manual This limited warranty shall be void if the laminator has been WARRANTY misused; mishandled; damaged by negligence, by accident, during shipment, or due to exposure to extreme conditions; Limited 90- Day Warranty repaired, altered, moved, or installed by anyone other than GBC GBC warrants to the original purchaser for a period of ninety or its authorized agents;... -
Page 6: Pre-Installation
GBC 4064WF Operation Manual PRE-INSTALLATION Before a 4064 Laminator can be installed, ensure the following requirements are met: Are doorways and hallways wide enough for the laminator to be moved to the installation site? Is there ample room for the laminator? •... -
Page 7: Control Guide
GBC 4064WF Operation Manual CONTROL GUIDE A. Power ON/OFF (I/O): Located at the back left of the machine applies power to the laminator. The control panel display will illuminate when position marked “I” is pushed. The Off position, marked “O”... -
Page 8: Features Guide
GBC 4064WF Operation Manual FEATURES GUIDE Refer to the following pages for detailed information on the above Features FEATURES GUIDE (DETAILED DESCRIPTION) A. Emergency Stop buttons: (Fig. 1 - Item A) Four E-Stop buttons are on the laminator on the top four corners of the Laminator. -
Page 9: Media Tray Table
GBC 4064WF Operation Manual To use the NIP Roller Shim Dial: Raise the Rollers (Main Hot Roller, Pull Roller or both) using the Main Roller (Up and Down) or Pull Roller (Up and Down) Switch on the Control Panel. Adjust the Roller Heights to the desired... -
Page 10: Unwind / Rewind Combo
GBC 4064WF Operation Manual Unwind / Rewind Combo Shafts: (Fig. 3) There are two lower combo unwind / rewind shafts, one on the lower front and one on the lower back of the machine. Unwind/rewind combo shafts can be used as... -
Page 11: Rewind Take Up
GBC 4064WF Operation Manual Rewind Take up tubes: (Fig. 6 – Item A) This machine has three dedicated rewind film take up tube positions. Only one of them is shown in Fig. 6. Two rewind tubes are on top front and back and one rewind tube is on the lower back side of laminator. -
Page 12: Heated Main Rollers
GBC 4064WF Operation Manual Heated Main Rollers: (Fig. 9 – Item A) Silicone rubber coated steel tubes heat the laminating film and compresses the heated film to the items being laminated. Heat is provided by an internal heating element. Pull Rollers: (Fig. 9 - Item B) -
Page 13: Swing Around Control Panel Arm
GBC 4064WF Operation Manual Swing around control panel arm: (Fig. 12 – Item A) The Control panel is on a swing around arm which will allow the operator to move the necessary control to each side of the machine. Control Panel: (Fig. 12 – Item B) The Control panel has most the machine controls to operate the machine. -
Page 14: Sequence Of Operations
GBC 4064WF Operation Manual SEQUENCE OF OPERATIONS GBC U.S &CE 4064WF Effect of Fiber Optics on sequence of operation Modes Situation 1 Situation 2 Situation 3 Machine Run Mode Normal operation Interrupted fiber optic Fiber optic beam cleared + all safety... -
Page 15: Operating Instructions
GBC 4064WF Operation Manual OPERATING INSTRUCTIONS Film Loading & Threading The top and bottom rolls of laminating film must be of the same width and be present simultaneously. A Small amount of adhesive will “squeeze out” during Lamination. Hardened adhesive deposits can damage the heat rollers. -
Page 16: Webbing Thermal Film Using Threading Card
GBC 4064WF Operation Manual Webbing Thermal Film Using Threading Card Thermal Laminate CAUTION: The laminator rollers will be hot and can burn you. 1. Turn the Main Power ON /OFF to On. 2. Set top and bottom temperatures to the appropriate setting for the film type used. -
Page 17: Webbing Psa Film/Mount Adhesive Using Threading Card
GBC 4064WF Operation Manual Webbing PSA Film/Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On 2. Load the rolls of film as illustrated in (Fig. 22). -
Page 18: Start Laminating
GBC 4064WF Operation Manual Start Laminating 1. At this point you should have your laminator Webbed with the appropriate material for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull roll nips. Rollers should be closed. -
Page 19: Method For Tacking New Film To Existing Film
GBC 4064WF Operation Manual Method for Tacking New Film to Existing Film The following describes a method for loading film whereby the existing film present on the heat rollers may be used in place of the threading card to draw the new film through the laminator. The adhesive of the existing film must be tacky or liquefied. -
Page 20: To Unweb The Laminator
GBC 4064WF Operation Manual To unweb the laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for the day. CAUTION: Do not cut yourself 1. Using the rear slitter, cut (1) the output from the web (Fig. -
Page 21: Applications
GBC 4064WF Operation Manual APPLICATIONS Tips for Pre Coating Boards Mount Adhesive 1. Load the laminator as illustrated in (Fig. 30). Remove chill idler. Trailer board Leader board 2. The width of the roll should not exceed the width of the board by more than 1/2 in. (1.3 cm). -
Page 22: Creating A Decal
GBC 4064WF Operation Manual Tips For Creating a Decal Thermal or PSA 1. Load the laminator as illustrated in Fig. 33. Film Release liner from PSA film 2. The over laminate may be PSA or thermal type. Output 3. If using thermal type, pay attention to the Poly- in/Poly-out rule. -
Page 23: Accushield
GBC 4064WF Operation Manual Tips for ACCUSHIELD REWIND THERMAL FILM 1. Load the laminator as illustrated in Fig. 36. IMAGE 2. You must have the Separator bar option to OPTIONAL SEPERATOR BAR accurately run this material. 3. Set Top Temp to 265... -
Page 24: Speed/Temperature Control
GBC 4064WF Operation Manual SPEED / TEMPERATURE CONTROL This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials change. Factors that may affect the speed and temperature parameters; Image length thickness... -
Page 25: Heat
GBC 4064WF Operation Manual Heat The “READY” indicator may extinguish if the speed is set too fast for the material being laminated. Either lower the speed setting or press “STOP” ( ) and wait until the “READY” indicator illuminates. Operation of the laminator for more than thirty minutes at a time may necessitate a lower speed setting. -
Page 26: Maintenance
GBC 4064WF Operation Manual MAINTENANCE Caring For the GBC 4064WF Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements. Contact your local GBC Service Representative or your dealer/distributor for additional information. The only maintenance required by the operator is to periodically clean the heat rollers and schedule semi annual maintenance checks. -
Page 27: Trouble Shooting Guide
GBC 4064WF Operation Manual TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION The control panel display does not Laminator not connected to electrical Insert attachment plug into receptacle illuminate when POWER ON/OFF supply is in the ON, marked “I”, position Blown out fuse.