Star Trac CrossTrainer Service Manual

Part installation procedure – upper crank arm

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Part Installation Procedure – Upper Crank Arm

Parts Needed:

• Crank Arm (721-0109)

Tools Needed:

• 3/16 (Allen) Hex Key

• Torque Wrench (foot pounds)

w/5/16 (Allen) Hex Driver

• Large Flat-Head Screwdriver

• 1/8 (Allen) Hex Key

Procedure

Remove the Upper Crank Arm

1. Using a 1/8 (Allen) hex key, loosen both of the sets screws on the pedal shaft, under the pedal

pad.

2. Using the short punch (or socket), gently tap the shaft into the pedal base until it is clear of the

collar on the outside.

3. Remove the plastic cap from the end of the leg beam bearing housing.

CrossTrainer Service Manual

Note: They are ordered individually and you may need two.

• 5/16 (Allen) Hex Key

• ¾ inch Cold Chisel

• Short Punch

CrossTrainer Service Manual Rev A 620-7575

Page 1 2. Using the short punch (or socket), gently tap the shaft into the pedal base until it is clear of the collar on the outside. 3. Remove the plastic cap from the end of the leg beam bearing housing. CrossTrainer Service Manual Rev A 620-7575...
Page 2 7. Insert a ¾ inch cold chisel or a large flat-head screwdriver in the slot in the end of the upper crank arm and tap with a hammer to slightly spread open the end of the crank arm. The crank arm should easily slide off the main shaft assembly. CrossTrainer Service Manual Rev A 620-7575...
Page 3 6. Tap the pedal pin back into position in the pedal base. Be sure to align the flat on the shaft to the set screws. 7. Tighten the set screws. 8. Test for functionality. CrossTrainer Service Manual Rev A 620-7575...