Empire Heating Systems DVC-35-1SPP Installation Instructions And Owner's Manual

Fan type direct vent wall furnace
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Installer: Please leave these instructions with the
consumer.
Consumer: Please retain these instructions for
future use.
This appliance may be installed in an
aftermarket,
permanently
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
WARNING: If not installed, operated and
maintained in accordance with the manu-
facturer's instructions, this product could
expose you to substances in fuel or from fuel
combustion which can cause death or seri-
ous illness.
12430-3-0903

INSTALLATION INSTRUCTIONS

OWNER'S MANUAL
located,
AND
FAN TYPE
DIRECT VENT
WALL FURNACE
MODEL
DVC-35-1SPP
DVC-35-1IP
EFFECTIVE DATE
SEPTEMBER 2003
WARNING: If the information in this
manual is not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vi-
cinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
Page 1

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Summary of Contents for Empire Heating Systems DVC-35-1SPP

  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS OWNER'S MANUAL FAN TYPE DIRECT VENT WALL FURNACE MODEL DVC-35-1SPP DVC-35-1IP EFFECTIVE DATE SEPTEMBER 2003 Installer: Please leave these instructions with the consumer. WARNING: If the information in this manual is not followed exactly, a fire or Consumer: Please retain these instructions for explosion may result causing property future use.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ........................3 Safety Information for Users of LP Gas ..................... 4 Introduction ..............................5 Specifications ............................. 5 Gas Supply ............................... 6-7 Clearances ..............................7 Installation Instructions ......................... 8-10 DVC-35SPP Standing Pilot Lighting Instructions ................... 11 DVC-35IP Intermittent Pilot Lighting Instructions ..................
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED. • Due to high temperatures the appliance should be located • DO NOT put anything around the furnace that will out of traffic and away from furniture and draperies. obstruct the flow of combustion and ventilation air.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS by point with the members of your household. Someday Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and when there may not be a minute to lose, everyone's safety will colorless.
  • Page 5: Introduction

    INTRODUCTION Introduction so that all burners and burner ignition devices are located not less Always consult your local Building Department regarding than 18" above the floor. regulations, codes or ordinances which apply to the installation of Such equipment shall be located, or protected, so it is not subject a direct vent wall furnace.
  • Page 6: Gas Supply

    GAS SUPPLY Locating Gas Supply In the state of Massachusetts the gas cock must be a T handle type. The gas line can enter the unit either through the floor or outside A manual main gas cock should be located in the vicinity of the wall.
  • Page 7: Clearances

    Checking Manifold Pressure Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 4.0" w.c. (.996kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 5.0"...
  • Page 8: Installation Instructions

    INSTALLATION INSTRUCTIONS Locating Wall Opening 8. Drill (2) 1/8" (3mm) diameter holes in the wall and attach the The furnace is to be located on an outside wall. Locate wall studs register with (2) #10 x 1 1/2" (38mm) provided screws. so that wall opening will be located between wall studs.
  • Page 9 Locating Electric Supply 2. Attach 4" (102mm) diameter flue outlet tube onto flue outlet A 7/8" (22mm) diameter knockout is provided at the bottom of the collar on combustion chamber. Be sure 4" (102mm) diameter left and right side panels. A three-prong (grounding) plug assembly flue outlet tube is placed as far as possible onto the collar of flue is located within the control compartment (bottom) of the furnace.
  • Page 10: Installation Instructions

    INSTALLATION INSTRUCTIONS (continued) 3. Attach 6" (152mm) diameter air inlet tube onto the collar of air Vinyl siding vent kit, DV-822, is available from Empire Comfort drop assembly. Attach caulked, outside mounting plate into the Systems, Inc. The depth is 3" (76mm), which enables the vent cap 6"...
  • Page 11: Dvc-35Spp Standing Pilot Lighting Instructions

    DVC-35 SPP STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by •...
  • Page 12: Dvc-35Ip Intermittent Pilot Lighting Instructions

    DVC-35IP INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device •...
  • Page 13: Pilot Flame Characteristics

    PILOT FLAME CHARACTERISTICS The correct pilot flame (Figure 11) will be blue, extending past the thermocouple. The flame will surround the thermocouple just THERMOCOUPLE below the tip. Natural gas pilots require adjusting when the inlet gas pressure is above 5" w.c. (1.245kPa). Remove the pilot cover screw on the control valve (Figure 3), and turn the adjustment screw clockwise BURNER to reduce flame.
  • Page 14: Main Burner Flame Characteristics

    MAIN BURNER FLAME CHARACTERISTICS The correct flame will be a short, blue inner flame with a much larger, light blue, outer flame. The burner does not have a primary air adjustment. The flame will be correct if the factory-set pressure and orifice opening are used. After the furnace has been operating, the burner ports may be blocked by foreign matter carried in by combustion air.
  • Page 15: Wiring

    PRESSU RE REG U LATOR ADJUSTMENT-UNDER C AP OU TLET PR ESSUR E TAP SCR EW PILOT ADJUSTMENT- U NDER CAP SC REW INLET PRESSU RE TAP G AS F LOW PILOT OUTLET IGNITOR-PILOT ASSY. WIRING TO 24 V . THERM OSTA T TO 24 V .
  • Page 16: Service And Maintenance Suggestions

    1. Check air inlet tube for a good tight fit at both ends (6" diameter tube). The Service Department at Empire Comfort Systems, Inc. may be 2. Check burner door and pilot hole cover for tight seal. contacted to assist in servicing furnace.
  • Page 17: Dvc-35Ip Intermittent Pilot Sequence Of Operation

    DVC-35IP INTERMITTENT PILOT SEQUENCE OF OPERATION SEQUENCE OF OPERATION Apply 24 VAC to Appliance START Thermostat Calls for Heat 5 Minute Retry Delay Flame Signal • Pilot Valve Ignition OFF Detected • Wait for Flame Signal to Disappear System Check Internal Check Trial for •...
  • Page 18: Dvc-35Ip Intermittent Pilot System Troubleshooting Sequence

    DVC-35IP INTERMITTENT PILOT SYSTEM TROUBLESHOOTING SEQUENCE IP SYSTEM TROUBLESHOOTING SEQUENCE START End View INSET A SmartValve™ System Troubleshooting Sequence of Control 24Volt • Turn OFF Gas Supply Note: Before Troubleshooting, Become Familiar Harness Thermostat • Disconnect System Control with the Sequence of Operation Connector Harness •...
  • Page 19: How To Order Repair Parts

    Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store. Shipments contingent upon strikes, fires and all causes beyond our control. Empire Comfort Systems, Inc. Nine Eighteen Freeburg Ave. Belleville, IL 62222-0529 PARTS LIST PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide.
  • Page 20: Parts View

    PARTS VIEW PH: 1-800-851-3153 PH: 1-618-233-7420 FAX: 1-800-443-8648 FAX: 1-618-233-7097 Empire Comfort Systems, Inc. E-MAIL: info@empirecomfort.com Nine Eighteen Freeburg Ave. WEB SITE: www.empirecomfort.com Belleville, Illinois 62220-2623 Page 20 12430-3-0903...

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