Empire Heating Systems DV-55IPT-1 Installation Instructions And Owner's Manual

Fan type direct vent wall furnace

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Installer: Leave this manual with the appli-
ance.
Consumer: Retain this manual for future refer-
ence.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
state or local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certified kit is used.
WARNING: If not installed, operated and
maintained in accordance with the manufactur-
er's instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.

INSTALLATION INSTRUCTIONS

OWNER'S MANUAL
AND
FAN TYPE
DIRECT VENT
WALL FURNACE
MODEL
DV-55IPT-1
WARNING: If the information in these instruc-
tions are not followed exactly, a fire or explosion
may result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
Page 1

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Summary of Contents for Empire Heating Systems DV-55IPT-1

  • Page 1: Installation Instructions

    OWNER'S MANUAL FAN TYPE DIRECT VENT WALL FURNACE MODEL DV-55IPT-1 Installer: Leave this manual with the appli- WARNING: If the information in these instruc- ance. tions are not followed exactly, a fire or explosion Consumer: Retain this manual for future refer- may result causing property damage, personal ence.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ........................3 Vent Kit Information ............................3 Safety Information for Users of LP Gas ......................4 Requirements for Massachusetts ........................5 Introduction ..............................6 Specifications ...............................6 Gas Supply ............................... 7-8 Clearances ..............................8 Installation Instructions .......................... 9-11 Lighting Instructions ..........................12 Pilot Flame Characteristics ........................13 Main Burner Flame Characteristics ......................13 Wiring ................................14...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION THIS IS A HEATING APPLIANCE DO NOT OPeRaTe THIS aPPLIaNCe WITHOUT FRONT PaNeL INSTaLLeD. • Due to high temperatures the appliance should be located excessive lint from carpeting, bedding materials, etc. It out of traffic and away from furniture and draperies. is imperative that control compartments, burners and circulating air passageways of the appliance be kept •...
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires with the members of your household. Someday when there and explosions. In its natural state, propane is odorless and may not be a minute to lose, everyone's safety will depend on colorless.
  • Page 5: Requirements For Massachusetts

    REqUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in permanently mounted to the exterior of the building at a whole or in part for residential purposes, including those minimum height of eight (8) feet above grade directly in owned or operated by the Commonwealth and where the...
  • Page 6: Introduction

    INTRODUCTION Gas utilization equipment in residential garages shall be installed always consult your local Building Department regarding so that all burners and burner ignition devices are located not less regulations, codes or ordinances which apply to the installation than 18" above the floor. of a direct vent wall furnace.
  • Page 7: Gas Supply

    GAS SUPPLY Locating Gas Supply a manual main gas cock should be located in the vicinity of The gas line can enter the unit either through the floor or outside the unit. Where none exists, or where its size or location is not wall.
  • Page 8: Clearances

    Checking Manifold Pressure Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5" w.c. at the valve outlet with the inlet pressure to the valve from a minimum of 5.0" w.c. for the purpose of input adjustment to a maximum of 7.0"...
  • Page 9: Installation Instructions

    INSTALLATION INSTRUCTIONS Locating Wall Opening The furnace is to be located on an outside wall. Locate wall studs so that wall opening will be located between wall studs. The furnace is 16 inches in width and normal 16 inches on center studs will not allow the furnace to be recessed into the wall unless a stud is repositioned.
  • Page 10 Using Plastic Expansion Anchors 1. After locating mounting holes, drill two (2) 5/16" diameter holes into the wall. 2. Insert two (2) plastic expansion anchors provided into the holes. 3. Tighten two (2) 10 x 1" screws provided into the plastic expansion anchors.
  • Page 11: Installation Instructions

    INSTALLATION INSTRUCTIONS (continued) Reassembly And Resealing Vent-Air Intake System Vinyl siding vent kit, DV-822, is available from empire Comfort Systems, Inc. The depth is 3", which enables the vent cap to be When vent-air intake system is removed for servicing the furnace, the following steps will assure proper reassembly and resealing of extended away from siding or projections.
  • Page 12: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which •...
  • Page 13: Pilot Flame Characteristics

    PILOT FLAME CHARACTERISTICS The pilot flame (Figure 12) going to the spark must be large enough to completely cover the sparking area. With the proper flame, only 2 or 3 sparks will occur. More sparks indicate a small pilot flame and no ignition with spark stopping after approximately 90 seconds generally means not enough flame.
  • Page 14: Wiring

    WIRING Wiring The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1, if an external electrical source is utilized. This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
  • Page 15: Service And Maintenance Suggestions

    SERVICE & MAINTENANCE SUGGESTIONS GENERAL: All furnaces have been fire-tested to check for proper ChECKoUt operation. This includes, main burner flame, pilot flame, fan operation, Check out the gas control system: fan control, limit control and automatic valve operation. If the furnace 1.
  • Page 16 TRIAL FOR IGNITION first main valve operator and closes the first main valve in the gas Pilot Ignition control, stopping pilot gas flow. The control system must be reset Following call for heat (system start on S8600H), the module by setting the thermostat below room temperature for one minute energizes the first main valve operator.
  • Page 17: Troubleshooting

    TROUBLESHOOTING Important WARNING 1. The following service procedures are provided as a general When performing the following steps, do not touch stripped guide. end of jumper or SPARK terminal. the ignition circuit 2. Meter readings between gas control and ignition module must generates 13,000 volts at 25 pf load and electrical shock be taken within the trial for ignition period.
  • Page 18 S8600HTROUBLESHOOTING GUIDE START Note: Before troubleshooting, familarize yourself with the startup and checkout procedure. Turn gas supply off . Turn thermostat to call for heat. Check line voltage power low voltage transformer, limit Power to module. control, thermostat and wiring. (24 VAC nominal) Ye s Pull ignition lead...
  • Page 19: Parts List

    PARTS LIST PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide. INDEX PART NO DESCRIPTION INDEX PART NO DESCRIPTION 11762 OUTeR CaSING TOP DV-687 MaNIFOLD R-618 MOTOR MOUNT - 4 REQUIRED M-148 GaSKeT - MaNIFOLD 11764 MOTOR MOUNTING BaR - 2 Re-...
  • Page 20: Parts View

    PARTS VIEW Page 20 13281-9-0709...
  • Page 21: Master Parts Distributor List

    MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.
  • Page 22: Service Notes

    SERVICE NOTES Page 22 13281-9-0709...
  • Page 23: Service Notes

    SERVICE NOTES 13281-9-0709 Page 23...
  • Page 24 empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com Page 24 13281-9-0709...

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