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Operating Instructions & Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and
others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for
future reference.
Attention: Campbell Hausfeld recommends that servicing other than that shown in the instruction manual should be performed by an
authorized service facility.
Description
High volume, low pressure (HVLP)
paint spray ers are de signed to de liv er
a fine finish with low overspray. The
sprayer can be used to apply various
acrylics, stains, sealers, lacquers, latexes,
and primers. This unit can be used for
painting cabinets, fur ni ture, ma chin ery,
equip ment, walls and trim work. Spray-
ers of this type are not recommended
for au to mo tive final coat. This por ta ble
unit is an ideal alternative to con ven tion-
al spray guns. The HVLP's high transfer
efficiency pro vides pro fes sion al re sults
with much less material waste and en vi-
ron men tal con tam i na tion than other
con ven tion al spray paint ing sys tems.
Unpacking
When unpacking the sprayer, inspect
carefully for any damage that may
have occurred during transit. Make
sure any loose fittings, bolts, etc., are
tightened before putting sprayer into
service. Each sprayer has been tested
before shipment.
NOTE: The packing nut may need
additional adjustment due to the
packing material relaxing during
shipment.
The fluid used for testing the sprayer
has been drained, but some of this fluid
will remain in the spray gun. This fluid
should be flushed from the spray gun to
prevent contamination of the coating
material. Use a solvent compatible with
the coating to be sprayed.
Table Of Contents
Description . . . . . . . . . . . . . . . . . . . . 1
Unpacking. . . . . . . . . . . . . . . . . . . . . 1
General Safety Information. . . . . . . 1
Setup . . . . . . . . . . . . . . . . . . . . . . . .2-3
Operation . . . . . . . . . . . . . . . . . . . . . 4
Maintenance. . . . . . . . . . . . . . . . . .4-5
Troubleshooting . . . . . . . . . . . . . . . . 6
Warranty. . . . . . . . . . . . . . . . . . . . . 10
©2007 Campbell Hausfeld/ Scott Fetzer
HVLP Spray Gun
Oval To Round
Pattern Ad just ment
Figure 1 - Features
General Safety
Danger means a
DANGER
!
hazard that will cause
death or serious injury if the warning is ignored.
WARNING
!
Warning means a
hazard that could cause death or serious
injury if the warning is ignored.
Caution means a
CAUTION
!
hazard that may cause
minor or moderate injury if the warning is
ignored. It also may mean a hazard that will
only cause damage to property.
Notice means any
NOTICE
additional
information pertaining to the product or its
proper usage.
Read all instructions and safety
precautions before operating the unit.
Risk
WARNING
!
of fire
or explosion! Solvent and
paint fumes can explode or
ignite, causing severe injury
and property damage.
For parts, product & service information
visit www.chpower.com
HVLP Spray Gun
Quick Connect Fitting
Air Flow Control
Material Flow
Control Knob
Locking Lever For
Quick-Release Paint Cup
1 Quart Cup
Paints and solvents containing
HALOGENATED HYDROCARBONS can react
explosively with aluminum. Always check
the product's label before using these
materials in the unit.
Make sure the room is well-ventilated.
Avoid all ignition sources, such as static
electricity sparks, open flames, hot objects,
sparks from connecting and disconnecting
power cords, and working light switches.
Follow the material and solvent
manufacturers' safety precautions and
warnings. Do not use liquids with flash
points less than 100 degrees Fahrenheit (38
degrees Celsius).
Do not carry TURBINE while spraying.
Keep the turbine at the maximum distance
from the spraying area.
Static electricity can be produced by
HVLP spraying. Make sure any electrically
conductive object being sprayed is
grounded to prevent static sparking. The
sprayer is grounded through the electric
cord. If an extension cord is necessary, the
cord must be a grounded, 115 volt, three
wire type cord.
IN206701AV 9/07

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Summary of Contents for Campbell Hausfeld HVLP

  • Page 1 Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. HVLP Spray Gun Attention: Campbell Hausfeld recommends that servicing other than that shown in the instruction manual should be performed by an authorized service facility. Description...
  • Page 2: Installation

    Operating Instructions and Parts Manual SPRAYING MATERIAL NEEDLE/NOZZLE General Safety (continued) Acrylics All purpose or Thin Hazardous vapors: Paints, Stains Thin solvents, insecticides, and Sealers Thin other materials may be Lacquers Thin harmful if inhaled, causing Latex Paint All purpose severe nausea, fainting, or poisoning.
  • Page 3 Operating Instructions and Parts Manual Setup (continued) b. Estimate the time interval be tween NOTICE: Some latex finishes are very thick and require the greatest amount each of the first three drips of 6. Install the appropriate needle/nozzle of thinning and mixing. A latex paint material.
  • Page 4 Operating Instructions and Parts Manual Preparation (continued) Retaining Ring 6. Attach the air hose quick-connect fitting to the gun. The quick-connect NOTICE fitting outer sleeve is spring load ed and must be pulled back to attach or remove it from the gun (See Figure 14 - Fine Pattern Adjustment Spring Figure 10).
  • Page 5 Operating Instructions and Parts Manual Maintenance (continued) 4. Use the brush (saturated with sol- 5. Reinstall the components in reverse vent) between flushes to clean the order of disassembly (See Figure 3. Place the parts and the paint cup in material tube and the nozzle (See 18).
  • Page 6: Troubleshooting Chart

    Operating Instructions and Parts Manual Troubleshooting Chart Symptom Possible Cause(s) Corrective Action No material flow 1. Clogged noz zle/air cap 1. Dis as sem ble and clean 2. Clogged cup pressure tube or fit tings 2. Dis as sem ble and clean (a straight pin can be used to clean fittings) 3.
  • Page 7 Operating Instructions and Parts Manual Troubleshooting Chart Symptom Possible Cause(s) Corrective Action Spray not uniform 1. Material too thick 1. Check ma te ri al viscosity (Thin (spitting) per instructions) 2. Wrong nee dle/nozzle assembly 2. Change to prop er needle/nozzle 3.
  • Page 8 Operating Instructions and Parts Manual For Replacement Parts, or technical assistance, Call 1-800-626-4401 Address parts correspondence to: Please provide following information: Campbell Hausfeld -Model number 100 Production Drive -Serial number (if any) Harrison, OH 45030 -Part descriptions and number as shown in parts list...
  • Page 9 SK206200AJ ❉ Gun body assembly (as shown, includes 9-13, & 16-24) SK600000AJ Note: Air Cap Kit includes #5, 6 & 8 Air Cap only (guns with Campbell Hausfeld embossed in handle) HV000801AV Needle/Nozzle Set CH Embossed Gun Smooth Handle Gun...
  • Page 10 Warrantor will also cover normal wear items for a period of thirty days from the date of original purchase against defects in material and workmanship. These wear items are: HVLP-filters, motor brushes, gun packing, gun canister seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings.