Holman QCS2 Series Installation And Operation Instructions Manual
Conveyor toaster
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Summary of Contents for Holman QCS2 Series
- Page 1 ® CONVEYOR TOASTER MODEL QCS2, QCSe2, RCS2 SERIES QCS3, QCSe3 SERIES Installation and Operation Instructions 2M-Z10651 Rev. D 2/3/2011 Q2-600H-208V...
- Page 2 SAFETY SYMBOL These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance. RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
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Page 3: Table Of Contents
TABLE OF CONTENTS General Installation Data ............4 Uncrating & Inspection ............4 Assembly & Installation ............4 Electrical Connection ............4 QCS & RCS Operation ................5 Cooking Procedures ............5 Toaster Components ............5 Daily Operation ..............6 Operating Hints & Safety ............6 QCSe & RCSe QCSe Operation ..............7 Start-up ................8 Daily Operation ..............8... -
Page 4: General Installation Data
GENERAL INSTALLATION DATA This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. CAUTION Before using your new equipment, read and understand all the instructions &... -
Page 5: Operation
® OPERATION ROTARY POWER SAVER SWITCH For toasters equipped with a Rotary Power Saver Switch, turn clockwise or counterclockwise to get in the following positions. FULL POWER When in this position your equipment is at full power and ready to use. OFF ROTARY Two off positions are provided, a single rotation to either direction will shut the unit off. -
Page 6: Daily Operation
® DAILY OPERATION Check the power cord to insure that it is plugged into a proper outlet. Set the heat control knobs to desired temperature. Always allow 10 minutes of preheat time before loading the unit with product. Failure to allow sufficient preheat time will result in unsatisfactory cooking until the unit reaches operating temperature. -
Page 7: Qcse & Rcse Qcse Operation
® QCSe & RCSe OPERATION The Holman QCSe conveyor toaster comes with pre-programmed factory default settings for TOAST, MUFFINS, and BAGELS. The operator may change these setting at any time. A button labeled OTHER is provided to allow the operator to program settings for additional product(s). -
Page 8: Start-Up
® CERTAIN SURFACES ARE EXTREMELY HOT DURING OPERATION AND CARE SHOULD BE TAKEN WHILE USING THIS UNIT. CAUTION START UP When the toaster has been plugged into a suitable outlet and power supply, the word OFF will be displayed on the L.E.D. read out. A. -
Page 9: Programing Conveyor Speed
® PROGRAMING A. CONVEYOR SPEED (temporary setting) The conveyor speed is programmable with a range from 0 to 99 with 0 being the slowest and 99 being the fastest. Each menu item can have independent conveyor speed settings. The LIGHT and DARK buttons can be used to temporarily change the conveyor speed. Pressing the LIGHT button once will increase the conveyor speed by 15%. -
Page 10: Cleaning
® CLEANING Preventive maintenance for your Holman toaster consists of the following recommended cleaning ® procedures. To keep your toaster in its top operating condition, these steps should be performed on a daily or weekly as indicated. A. Clean air intake on bottom of unit. -
Page 11: Maintenance Procedures
MAINTENANCE PROCEDURES A. REPLACING HEATER TUBES 1) DISCONNECT UNIT FROM POWER SOURCE. 2) Remove the enclosure. 3) Remove heater tube wire from terminal block connection, keeping top and bottom wires separate. 4) Lift heater tube retainers by loosening retaining screws and sliding the retainer plate up. Hand tighten the plate to hold it up so the heater tubes will slide out freely. -
Page 12: Troubleshooting Guide
1) Call the Star Service Help Desk at 1-800-807-9054, as speed control should be replaced. F. PRODUCT STICKING TO CONVEYOR OR SLIDE Your Holman conveyor toaster is designed to toast product that is at current room temperature. DO NOT attempt to put frozen, refrigerated, or any butter or a butter substitute material in the toaster. - Page 13 Visit our Website at: www.star-mfg.com Email: service@star-mfg.com THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same.
- Page 14 WHITE POWER SAVER 8 WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. ® NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. SK2240 Rev - 7/2007 MODEL: QCS2 & 3 Wired Series RCS2 & 3 Wired Series...
- Page 15 1N-E2010 12GA 150C BLACK 1N-E2011 12GA 150C WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. ® NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. SK2241 Rev - 7/2007 MODEL: QCS2 & 3 Wired Parallel RCS2 & 3 Wired Parallel...
- Page 16 Ref: SOW# 2E-Z10380 ® THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. SK2242 Rev - 7/2007 NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. MODEL: QCS2 & 3, 3 Wired in Series RCS2 & 3, 3 Wired in Series...
- Page 17 1N-E2020 14GA 150C BLACK 1N-E2021 14GA 150C WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. ® SK2243 Rev - 7/2007 MODEL: QCS2 & w/Fan Switch, Series RCS2 & w/Fan Switch, Series...
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Page 18: Qcs & , Rcs & , Wired In Series W/Bun Mode
ALL WIRES ARE 12 CA UOS 1N-E2010 12GA 150C BLACK 1N-E2011 12GA 150C WHITE MODEL: QCS2 & 3, Wired Series w/ Bun Mode & Fuses ® RCS2 & 3 Wired Series w/ Bun Mode & Fuses SK2244 Rev A 4/14/08 THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. - Page 19 TOP HEAT BLACK BOTTOM HEAT 8 WHITE 7 BLACK 120V WHITE 240V 240V WHITE 120V F1 M1 BLACK QCSe BLACK BLACK THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. ®...
- Page 20 TOP HEAT BOTTOM HEAT 8 WHITE 7 BLACK BLACK WHITE 120V 240V 240V 120V WHITE F1 M1 3 BLACK QCSe BLACK BLACK THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. ®...
- Page 21 TOP HEAT BOTTOM HEAT BLACK WHITE 7 BLACK 8 WHITE 120V 240V 240V 120V WHITE F1 M1 3 BLACK QCSe BLACK WHITE THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC. NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED. ®...
- Page 22 LEFT SIDE CONTROL SIDE TOP HEAT WHITE BOTTOM HEAT WHITE WHITE OR BLUE 13 BLACK BLACK 15 BLACK SPEED 11 BLACK POWER SUPPLY CONTROL 14GA CORD 1 BLACK RESET/HIGH LIMIT PILOT WHITE BLACK 3 BLACK HEAT 5 BLACK 7 BLACK 14 WHITE FAN MOTOR PILOT...
- Page 23 15 41 Certain Models or Q2-3KL-KIT SOME ITEMS ARE INCLUDED FOR ILLUSTRATIVE PURPOSES ONLY AND IN CERTAIN INSTANCES MAY NOT BE AVAILABLE This drawing contains information confidential to Star Manufacturing International, Inc. No reproduction or disclosure of its contents is permitted. ®...
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Page 24: Parts List
PARTS LIST February 3, 2011, Rev. D Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V, Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, CONVEYOR TOASTERS Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V Part No. Qty Description Application HC-120258 ENCLOSURE ASSY - QCS-2 Q2-800-208/220/240V, Q2-1200B-208/240V, R2-12BSZ-208/240V, R2- HB-120270 TOP BAFFLE ASSY QCS-2 LOW 1200B-208/240V, R2-600HJ-208/240V, Q2-500-120V, Q2-500-CUL20,... - Page 25 PARTS LIST February 3, 2011, Rev. D Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V, Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, CONVEYOR TOASTERS Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V Part No. Qty Description Application 2N-209100 ELEMENT, METAL 120V 430W R2E-500-120V 2N-209112 ELEMENT, SERPENTINE, RCS R2-12BSZ-240V, R2-1200B-240V 2N-209114...
- Page 26 PARTS LIST February 3, 2011, Rev. D Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V, Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, CONVEYOR TOASTERS Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V Part No. Qty Description Application HA-120239 SPEED CONTROL ASSEMBLY Q2-500-120V, Q2-500-CUL20 HB-120259 SPEED CONTROL ASSY 250 Q2-1200B-208/240V, R2-12BSZ-208/240V, R2-1200B-208/240V Q2-600H-208/220/240V, Q2-800-208/220/240V, Q2-600H-CE, Q2-600H-UK,...
- Page 27 PARTS LIST February 3, 2011, Rev. D Models: Q2-500-120V, Q2E-500-120V, Q2-500-CUL20, Q2-600H-CE, Q2-600H-UK, Q2-600HF-208, Q2-600H-208/220/240V, Q2-600HS-208, Q2E-600H-208/240V, Q2-800-208/220/240V, Q2-800-240UK, Q2-800-230CE, Q2E-800-208/240V, CONVEYOR TOASTERS Q2-1200B-208/240V, R2-12BSZ-208/240V, R2--1200-208/240V, R2-600HJ-208/240V, R2-800-208V Part No. Qty Description Application SPRING LOAD BEARING 2P-200700 TEFLON 2P-200736 2” INCH BEARING SPRING HC-402134 NC10H SHUTTER ROD Q2-600H-208/220/240V, R2-600HJ-208V/240V, Q2E-600H-208V...
- Page 28 ELEMENT RETAINER,RHT,QCS- Q3-950H, Q3-1000, Q3E-950H, Q3E-1000, Q3E-1300 HC-Z11287 ELEMENT REATINER-RH, RCS-2 R3-950H HC-Z10440 ELEMENT RETAINER, RIGHT Q3-1400BH, Q3-1600B HB-Z10858 ELEMENT GUIDE PLATE QCS2 Q3-950H HC-Z10388 ELEMENT GUIDE PLATE Q3-1000, Q3-1300, Q3E-1000, Q3E-950H-208 HC-Z10439 ELEMENT GUIDE PLATE 1200 Q3-1400BH, Q3-1600B 2E-Z10406...
- Page 29 PARTS LIST January 11, 2011, Rev. D Models: Q3-950H-208/220/240V/CE/UK, Q3-1000-208/220/240/CE/UK, Q3-1300-208/240V, Q3-1400BH-208/240/CE, CONVEYOR TOASTERS Q3-1600B-208/240, Q3E-950H-208/240, Q3E-1000-208/240, Q3E-1300-208/240 Fig No Part No. Description Application HB-120261 SPEED CONTROL ASSY 500 Q3-950H, Q3-1000, Q3-1300-240V, Q3-1600B HC-120278 SPEED CONTROL ASSEMBLY Q3-1300-208V, Q3-1400BH 2P-402728 POT, ANTI SPIN PLATE 2J-200538 SWITCH, EGO 240V INFINITE...
- Page 30 PARTS LIST January 11, 2011, Rev. D Models: Q3-950H-208/220/240V/CE/UK, Q3-1000-208/220/240/CE/UK, Q3-1300-208/240V, Q3-1400BH-208/240/CE, CONVEYOR TOASTERS Q3-1600B-208/240, Q3E-950H-208/240, Q3E-1000-208/240, Q3E-1300-208/240 Fig No Part No. Description Application 2E-Z5681 FUSEHOLDER, CLASS G Q3-1300-208V, Q3-1400BH 2E-Z5681 FUSEHOLDER, CLASS G Q3E-1300-208/240V 2K-200465 BUSHING,CORD HEYCO12/3 BL Q3-950H, Q3-1400BH208 2K-Y2968 BUSHING - HEYCO Q3-950H-CE, Q3-1400BH-CE...