Riello 40 F10 Installation & Operating Manual
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Riello 40 F10 Installation & Operating Manual

Single stage operation oil burner with manual air shutter
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Installation & Operating Manual
Single stage operation oil burner
NON-RETROFIT APPLICATIONS
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow
the installation and set-up instructions supplied with the heating unit, as settings may differ from
WARNING
those shown in this manual.
- The following pages contain information, descriptions and diagrams for the proper installation
and wiring of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer's responsibility to en-
sure that the burner installation and operation instructions mentioned in this manual are followed and
operated within local code authority limits.
CODE
3726313
MODEL
F10
WITH MANUAL AIR SHUTTER
TYPE
263T
2902554 (2) - 01/2009

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Summary of Contents for Riello 40 F10

  • Page 1 Installation & Operating Manual Single stage operation oil burner NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings may differ from WARNING those shown in this manual.

  • Page 2: Table Of Contents

    SPARE PARTS..........16 PARTS LIST Your Riello 40 F10 burner should include the following parts. Please check to make sure all parts are present before beginning the installation.

  • Page 3: Technical Data

    RIELLO 40 F10 TECHNICAL DATA D6012 DIMENSIONS MODEL F10 Inches 10 5/16 8 1/32 3 15/16 10 7/16 E1: 10 inch long (254 mm) tubes also available. SPECIFICATIONS FUEL: No. 2 Fuel Oil FIRING RATE: 1.45 to 2.95 GPH 4.7 to 9.5 kg/h EFFECTIVE OUTPUT: 203,000 to 413,000 BTU/h 59.5 to 121 kW...

  • Page 4: Oil Burner Components Identification

    8. Air shutter SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number, example, 97 A 8511111 00025, is identified as follows: 97 = last two digits of the year of manufacture; A = BI-week of manufacture; 8511111 = burner product code; 00025 = increment of 1 for each burner produced - spe-...

  • Page 5: Assembly Of Air Tube To Burner Chassis

    ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons. B) Remove the DRAWER ASSEMBLY (1) from inside the AIR TUBE by loosening the screw (2).
  • Page 6 B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance. Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate. S7461 C) Secure the two semi-flanges of the ADJUSTABLE COLLAR (9) to the AIR...

  • Page 7: Method 2- Semi-Flange Collar

    METHOD 2 - SEMI-FLANGE COLLAR A) Follow item C from METHOD 1. B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/furnace unit. Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit.

  • Page 8: Application Field Wiring

    The burner may be controlled using either a DIRECT LINE VOLTAGE control circuit (120V AC 60 cycle) OR a LOW VOLTAGE control (24V AC 60 cycle) using a R8038A Honeywell switching relay or equivalent. Using the appropriate diagram below, make electrical connections to burner. All wiring must be done in accordance with existing electrical codes, both national and local.

  • Page 9: Nozzle Placement

    NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace unit, consid- ering the specific application, then use the Burner Set-up chart on page 12 to select the proper nozzle and pump pressure to obtain the required input from the burner.

  • Page 10: Electrode Setting

    ELECTRODE SETTING IMPORTANT: THESE DIMENSIONS MUST BE OBSERVED AND VERIFIED. 5/32” or 4 mm 5/32” to 13/64” or 4 to 5 mm D6003 TURBULATOR SETTING A) Loosen NUT (1), then turn SCREW (2) until the INDEX MARKER (3) is aligned with the correct index number as per the Burner Set-up chart, on page 12.

  • Page 11: Single Line (Gravity Feed System)

    Riello manometers and vacuum gauges do not require any adaptors, and can be safely connected to the pump ports. An NPT (metric) adapter must be used when connecting other gauge models. D6179 SINGLE LINE (GRAVITY FEED SYSTEM) A) The burner is shipped configured for use in single line applications. No changes to the oil pump are required for use in single line applications.

  • Page 12: Two Line (Lift System)

    TWO LINE (LIFT SYSTEM) 2 LINE (LIFT) SYSTEM - PIPE LENGTHS 3/8” OD 1/2” OD D6008 NOTE: Do not exceed pipe lengths indicated in chart. A) If a two line system is required, install the By-pass plug (4) provided. The by-pass plug is installed in the return port (9) of the pump.

  • Page 13: Pump Purge

    PUMP PURGE NOTE: to protect the pump gears, it is advisable to lubricate the pump prior to purging a lift system. Apply oil through the VACUUM PORT (C). A) SINGLE LINE (GRAVITY FEED SYSTEM) A) Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve securely and start burner.

  • Page 14: Setting The Air Adjustment Plate

    SETTING THE AIR ADJUSTMENT PLATE A) Regulation of the combustion air flow is made by adjustment of the manual AIR ADJUSTMENT PLATE (1) after loosening the FIXING SCREWS (2 & 3). The initial setting of the air adjustment plate should be made according to Column 5 in the Burner Set-up Chart.
  • Page 15 COMBUSTION CHAMBER Follow the instructions furnished by the boiler/furnace manufacturer. Size retrofit application according to the appropriate installation codes (eg. CSA B139 or NFPA #31). NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings will differ from those shown in this manual.

  • Page 16: Precautions - Canada

    FOR CANADA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler/furnace room. The installer must follow local ordinances in this regard.

  • Page 17: Precautions - U.s.a

    FOR USA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. An opening of at least twice the area of the flue should be available, or one square foot of area for every gallon of firing rate.

  • Page 18: Spare Parts

    SPARE PARTS F10 - 16...

  • Page 19: Spare Parts List

    SPARE PARTS LIST CODE SPARE CODE SPARE DESCRIPTION DESCRIPTION PARTS PARTS 3020509 Burner Back Cover 3949071 Short Combustion Head 3006992 Pipe connector - Supply 5” (273T1) 3006571 3/8” NPT/Metric Adapter - Male 3006978 Turbulator Disc 3006993 Pipe connector - Return 3006966 Electrode Support 3005847...
  • Page 20 35 Pond Park Road 2165 Meadowpine Blvd Hingham, MA 02043 Mississauga, ON L5N 6H6 Phone 781-749-8292 Phone 905-542-0303 Toll Free 800-992-7637 Toll Free 800-387-3898 Fax 781-740-2069 Fax 905-542-1525 www.riellousa.com www.riellocanada.com Technical Support Hotline 1-800-4-RIELLO 1-800-474-3556...

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