Fuel Pump Relay Inspection - Suzuki VL1500K5 Supplementary Service Manual

96 VL1500K5 ('05-MODEL)
• Connect a proper lead wire into the fuel pump lead wire cou-
pler (fuel pump side) and apply 12 volts to the fuel pump
(between Y/R wire and B/W wire) for 10 seconds and mea-
sure the amount of fuel discharged.
Battery + terminal
Battery - terminal
If the pump does not discharge the amount specified, it means
that the fuel pump is defective or that the fuel filter is clogged.
" Fuel discharge amount: 168 ml and more/10 sec.
NOTE:
The battery must be in fully charged condition.

FUEL PUMP RELAY INSPECTION

Fuel pump relay is located at the right side of the ECM.
• Remove the left frame head cover.
(!VL1500 Service Manual 6-3)
• Remove the fuel pump relay.
First, check the insulation between A and B terminals with
pocket tester. Then apply 12 volts to C and D terminals, + to
C and - to D, and check the continuity between A and B.
If there is no continuity, replace it with a new one.
FUEL PUMP ASSEMBLY REMOVAL
• Remove the seats 1. (!Page 121)
• Remove the speedometer and fuel inlet cover 2.
(!VL1500 Service Manual 6-3)
• Remove the left frame head cover 3 and left frame upper
cover 4. (!VL1500%Service Manual 6-3)
(Yellow with red tracer)
(Black with white tracer)
(5.7/5.9 US/Imp oz)/10 sec.