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Mitsubishi Electric FR-V500 Instruction Manual

High precision & fast response vector inverter
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VECTOR INVERTER
FR-V
500
INSTRUCTION MANUAL (Detailed)
HIGH PRECISION & FAST
RESPONSE VECTOR INVERTER
FR-V520-1.5K to 55K
FR-V540-1.5K to 55K
.
WIRING
VECTOR
CONTROL
PARAMETERS
SPECIFICATIONS
1
2
3
4

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Summary of Contents for Mitsubishi Electric FR-V500

  • Page 1 VECTOR INVERTER FR-V INSTRUCTION MANUAL (Detailed) HIGH PRECISION & FAST RESPONSE VECTOR INVERTER FR-V520-1.5K to 55K FR-V540-1.5K to 55K WIRING VECTOR CONTROL PARAMETERS SPECIFICATIONS...
  • Page 2 Thank you for choosing this Mitsubishi vector inverter. This Instruction Manual (detailed) provides instructions for advanced use of the FR-V500 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this Instruction Manual and the Instruction Manual (basic) [IB-0600064] packed with the product carefully to use the equipment to its optimum performance.
  • Page 3 2) Wiring CAUTION Do not fit capacitive equipment such as power factor correction capacitor, surge suppressor or radio noise filter (option FR-BIF) to the inverter output side. The connection orientation of the output cables (terminals U, V, W) to the motor will affect the direction of rotation of the motor. 3) Trial run CAUTION Check all parameters, and ensure that the machine will not be damaged by a sudden start-up.

  • Page 4: Table Of Contents

    CONTENTS WIRING Internal block diagram..................2 Main circuit terminal specifications ..............3 Connection of stand-alone option units ............4 1.3.1 Connection of the dedicated external brake resistor (FR-ABR) ............4 1.3.2 Connection of the brake unit (FR-BU) ....................5 1.3.3 Connection of the brake unit (BU type) ....................6 1.3.4 Connection of the high power factor converter (FR-HC) ..............6 1.3.5...
  • Page 5 1.8.13 Output stop (MRS signal): Pr. 180 to Pr. 183, Pr. 187 setting "24" ..........32 1.8.14 Start self-holding selection (STOP signal): Pr. 180 to Pr. 183, Pr. 187 setting "25"......32 1.8.15 Control mode changing (MC signal): Pr. 180 to Pr. 183, Pr. 187 setting "26"........33 1.8.16 Torque limit selection (TL signal): Pr.
  • Page 6 2.7.9 Pulse monitor selection (Pr. 430) .....................62 2.7.10 Concept of position control gains .....................62 2.7.11 Troubleshooting..........................63 2.7.12 Position control is not exercised normally ..................64 PARAMETERS Parameter list ..................... 66 At-a-glance guide to functions ................. 73 Basic functions (Pr. 0 to Pr. 9) ................76 3.3.1 Torque boost (Pr.
  • Page 7 3.11.7 Reverse rotation prevention selection (Pr. 78 ) ................117 3.11.8 Operation mode selection (Pr. 79) ....................117 3.12 Offline auto tuning (Pr. 80 to Pr. 96)............... 120 3.12.1 Offline auto tuning function (Pr. 9, Pr. 80, Pr. 81, Pr. 83, Pr. 84, Pr. 71, Pr. 96, Pr. 450, Pr. 452)..........120 3.12.2 Parameters.............................120 3.12.3...
  • Page 8 3.28 Control system function (Pr. 374) ..............166 3.28.1 Overspeed detection (Pr. 374) .......................166 3.29 Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) ........ 167 3.29.1 Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) ..............167 3.30 Remote output (Pr.
  • Page 9 3.41.1 DA1/DA2 terminal calibration (Pr. 900, Pr. 901)................188 3.41.2 Biases and gains of speed setting terminals (speed setting terminal 2, torque command terminal 3, multi function terminal 1) (Pr. 902 to Pr. 905, Pr. 917 to Pr. 920)...................190 3.42 Additional function (Pr. 990) ................193 3.42.1 PU buzzer control (Pr.

  • Page 10: Du : Control Panel (Fr-Du04

    <Abbreviations> DU : Control panel (FR-DU04- PU : Control panel (FR-DU04- ) and parameter unit (FR-PU04V) Inverter : Mitsubishi vector inverter FR-V500 series Pr. : Parameter number PU operation : Operation using the PU (FR-DU04- /FR-PU04V) External operation : Operation using the control circuit signals...

  • Page 11: Internal Block Diagram

    FR-HEL/BEL. will shorten the converter life. sequence. (The fan Jumper: Remove this jumper when (switching life is about 100,000 times) should have intake connecting the FR-ABR. rotation.) FR-V500 (5.5K or less only) MCCB MC Jumper Control CHARGE power supply...

  • Page 12: Main Circuit Terminal Specifications

    Main circuit terminal specifications 1.2 Main circuit terminal specifications Terminal Symbol Terminal Name Description Connect to the commercial power supply. R, S, T AC power input Keep these terminals open when using the high power factor converter (FR- HC) or power regeneration common converter (FR-CV). U, V, W Inverter output Connect a three-phase squirrel-cage motor or Mitsubishi dedicated motor.

  • Page 13: Connection Of Stand-Alone Option Units

    Connection of stand-alone option units 1.3 Connection of stand-alone option units The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual. 1.3.1 Connection of the dedicated external brake resistor (FR-ABR) The built-in brake resistor is connected across terminals P and PR.

  • Page 14: Connection Of The Brake Unit (Fr-Bu)

    Connection of stand-alone option units Model ..FR-V520-11K to 15K, FR-V540-7.5K to 15K 1) Connect the brake resistor across terminals P and PR. R1 S1 Power supply terminal block for control circuit Dedicated brake resistor (FR-ABR) 1.3.2 Connection of the brake unit (FR-BU) Connect the optional FR-BU brake unit as shown below to improve the braking capability during deceleration.

  • Page 15: Connection Of The Brake Unit (Bu Type)

    Connection of stand-alone option units 1.3.3 Connection of the brake unit (BU type) Connect the BU type Inverter MCCB brake unit correctly as Motor shown right. Power Incorrect connection will supply damage the inverter. Remove jumpers Remove jumpers. from terminals HB-PC T *2 and TB-HC and fit a jumper across terminals...

  • Page 16: Connection Of The Power Regeneration Common Converter (Fr-Cv)

    Connection of stand-alone option units 1.3.5 Connection of the power regeneration common converter (FR-CV) When connecting the FR-CV type power regeneration common converter, connect the inverter terminals (P, N) and FR-CV type power regeneration common converter terminals as shown below so that their symbols match with each other.

  • Page 17: Control Circuit Terminal Specifications

    Control circuit terminal specifications 1.4 Control circuit terminal specifications Terminal Type Terminal Name Description Rated Specifications Symbol Turn on the STF signal to start Forward rotation forward rotation and turn it off to start stop. When the STF and Turn on the STR signal to start Input resistance 4.7kΩ...
  • Page 18 Control circuit terminal specifications Terminal Type Terminal Name Description Rated Specifications Symbol Differential line receiver A-phase signal input (AM26LS32 input terminal equivalent) or complimentary input A-phase inverted Differential line receiver signal input input (AM26LS32 terminal equivalent) Differential line receiver A-, B- and Z-phase signals are input from the encoder. B-phase signal input (AM26LS32 The jumper connector is factory-set to complimentary.

  • Page 19: Connecting The Control Circuit To A Power Supply Separately From The Main Circuit

    Control circuit terminal specifications 1.4.1 Connecting the control circuit to a power supply separately from the main circuit If the magnetic contactor (MC) in the inverter power supply is opened when the protective circuit is operated, the inverter control circuit power is lost and the alarm output signal cannot be kept on. To keep the alarm signal on terminals R1 and S1 are available.

  • Page 20: Precautions For Use Of The Vector Inverter

    Precautions for use of the vector inverter 1.5 Precautions for use of the vector inverter The FR-V500 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product.

  • Page 21: Others

    Others 1.6 Others 1.6.1 Leakage currents and countermeasures Leakage currents flow through static capacitances existing in the inverter I/O wiring and motor. Since their values depend on the static capacitances, carrier frequency, etc., take the following measures. To-earth (ground) leakage currents Leakage currents may flow not only into the inverter's own line but also into the other lines through the earth (ground) cable, etc.
  • Page 22 Others (3) Selection of rated sensitivity current of earth (ground) leakage breaker When using the earth (ground) leakage breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency. • Breaker designed for harmonic and surge Rated sensitivity current Leakage Current Example of Cable Leakage Current Example of...

  • Page 23: Power Off And Magnetic Contactor (Mc)

    Others 1.6.2 Power off and magnetic contactor (MC) (1) Inverter primary side magnetic contactor (MC) On the inverter primary side, it is recommended to provide an MC for the following purposes. Refer to the Instruction Manual (basic) for selection.) To release the inverter from the power supply when the inverter protective function is activated or the drive becomes faulty (e.g.

  • Page 24: Installation Of Reactor

    Others 1.6.3 Installation of reactor When the inverter is connected near a large-capacity power transformer (1000kVA or more and wiring length 10m max.) or when a power capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit.

  • Page 25: Notes On Earthing (Grounding)

    Others 1.6.4 Notes on earthing (grounding) Use the dedicated earth (ground) terminal to earth (ground) the inverter. (Do not use the screw in the case, chassis, etc.) Use a tinned crimping terminal which does not contain zinc to connect the earth (ground) cable. Tighten the screw, taking care not to break its threads.

  • Page 26: Inverter-Generated Noises And Their Reduction Techniques

    Others 1.6.5 Inverter-generated noises and their reduction techniques Some noises enter the inverter to malfunction it and others are radiated by the inverter to malfunction peripheral devices. Though the inverter is designed to be insusceptible to noises, it handles low-level signals, so it requires the following basic techniques.
  • Page 27 Others Noise Propagation Measures Path When devices that handle low-level signals and are liable to malfunction due to noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or when their signal cables are run near the inverter, the devices may be malfunctioned by air-propagated noises.

  • Page 28: Power Supply Harmonics

    Others 1.6.6 Power supply harmonics Power supply harmonics may be generated from the converter section of the inverter, affecting the power supply equipment, power capacitors, etc. Power supply harmonics are different in generation source, frequency and transmission path from radio frequency (RF) noise and leakage currents. Take the following measures. The differences between harmonics and RF noises are indicated below: Item Harmonics...

  • Page 29: Harmonic Suppression Guidelines

    Harmonic suppression technique is not required. Not more than maximum value Harmonic suppression technique is not required. Table 2 Conversion Factors for FR-V500 Series Class Circuit Type Conversion Factor Ki Without reactor K31 = 3.4 With reactor (AC side) K32 = 1.8...
  • Page 30 Others Table 4 Harmonic Content (Values of the fundamental current is 100%.) Reactor 11th 13th 17th 19th 23rd 25th Not used Used (AC side) 14.5 Used (DC side) Used (AC, DC sides) Calculation of equivalent capacity P0 of harmonic generating equipment The "equivalent capacity"...

  • Page 31: Inverter-Driven 400V Class Motor

    Others Harmonic suppression techniques Item Description Reactor installation Install a reactor (ACL) on the AC side of the inverter or a reactor (DCL) on its DC side or (ACL, DCL) both to suppress outgoing harmonic currents. High power factor The converter circuit is switched on-off to convert an input current waveform into a sine converter wave, suppressing harmonic currents substantially.

  • Page 32: Using The Pu Connector For Computer Link

    Maker FA-T-RS40 type* Mitsubishi Electric Engineering Co., Ltd * The converter cable cannot connect two or more inverters (the computer and inverter are connected on a 1:1 basis). Since the product is packed with the RS-232C cable and RS-485 cable (10BASE-T + RJ-45 connector), the cable and connector need not be prepared separately.
  • Page 33 Others (2) Connection of a computer to multiple inverters (1:n connection) Station 1 Station 2 Station n (up to 32) Computer Inverter Inverter Inverter RS-485 RS-485 RS-485 connector connector connector RS-485 interface terminal Distributor Terminating resistor RJ-45 connector 2) 10BASE-T cable 1) Computer Station 1 Station 2...

  • Page 34: Wiring Method

    Others <Wiring method> Wiring of one RS-485 computer and one inverter Cable connection and signal direction Inverter Computer Side Terminals Signal name PU connector Description 10 BASE-T cable Receive data Receive data Send data Send data Request to send Request to send (Caution 1) Clear to send Clear to send...

  • Page 35: Input Terminals

    Input terminals 1.7 Input terminals 1.7.1 Run (start) and stop (STF, STR, STOP) To start and stop the motor, first switch on the input power of the inverter (when there is a magnetic contactor on the input side, use the operation-ready switch to turn on the magnetic contactor), then start the motor with the forward or reverse rotation start signal.

  • Page 36: External Thermal Relay Input (Oh)

    Input terminals 1.7.2 External thermal relay input (OH) When the external thermal relay or the built-in thermal relay of the motor (thermal relay protector) is actuated to protect the motor from overheat, the inverter output Thermal relay Inverter can be shut off and the corresponding alarm signal can be provided to hold a stop Motor status.

  • Page 37: Torque Setting Input Signal And Motor-Generated Torque (Terminals 3, 5)

    Input terminals 1.7.4 Torque setting input signal and motor-generated torque (terminals 3, 5) Refer to the diagrams shown at below right for the relationship between the torque setting input signal and output voltage. The torque setting input signal is in proportion to the output torque. However, motor-generated torque varies with the motor temperature.

  • Page 38: Common Terminals (Sd, 5, Se)

    Input terminals 1.7.6 Common terminals (SD, 5, SE) Terminals 5, SD and SE are common to the I/O signals and isolated from each other. Do not earth (ground) these terminals. Avoid connecting the terminal SD and 5 and the terminal SE and 5. Terminal SD is a common terminal for the contact input terminals (STF, STR, OH, RES, DI1, DI2, DI3 and DI4) and the encoder output signals.

  • Page 39: How To Use The Input Signals (Assigned Terminals Di1 To Di4, Str) (Pr. 180 To Pr. 183, Pr. 187)

    How to use the input signals (assigned terminals DI1 to DI4, STR) 1.8 How to use the input signals (assigned terminals DI1 to DI4, STR) (Pr. 180 to Pr. 183, Pr. 187) These terminals vary in functions with the settings of Pr. 180 to Pr. 183 and Pr. 187. Factory-Set Factory-Set Parameter...

  • Page 40: Third Function Selection (X9 Signal): Pr. 180 To Pr. 183, Pr. 187 Setting "9

    How to use the input signals (assigned terminals DI1 to DI4, STR) 1.8.4 Third function selection (X9 signal): "9" Pr. 180 to Pr. 183, Pr. 187 setting Turn on this "X9 signal" to set: Pr. 110 "third acceleration/deceleration time" Pr. 111 "third deceleration time" Inverter Select either the first motor or the second motor according to the RT signal input.

  • Page 41: Orientation Command (X22 Signal): Pr. 180 To Pr. 183, Pr. 187 Setting "22

    How to use the input signals (assigned terminals DI1 to DI4, STR) 1.8.11 Orientation command (X22 signal): "22" Pr. 180 to Pr. 183, Pr. 187 setting With the position detector (encoder) fitted to the motor end, you can perform position stop (orientation) control of the rotation shaft.

  • Page 42: Control Mode Changing (Mc Signal): Pr. 180 To Pr. 183, Pr. 187 Setting "26

    How to use the input signals (assigned terminals DI1 to DI4, STR) 1.8.15 Control mode changing (MC signal): "26" Pr. 180 to Pr. 183, Pr. 187 setting By setting Pr. 800 "control system selection", change the control mode between speed, torque and position. Refer to page 169 for details.

  • Page 43: P Control Selection (P/Pi Control Switchover) (X44 Signal)

    How to use the input signals (assigned terminals DI1 to DI4, STR) 1.8.19 P control selection (P/PI control switchover) (X44 signal): "44" Pr. 180 to Pr. 183, Pr. 187 setting By turning the X44 signal on/off during speed control operation under vector control, you can select whether to add the integral time (I) or not when performing gain adjustment with P gain and integral time.

  • Page 44: How To Use The Output Signals (Assigned Terminals Do1 To Do3, Abc) (Pr. 190 To Pr. 192, Pr. 195)

    How to use the output signals (assigned terminals DO1 to DO3, ABC) (Pr. 190 to Pr. 192, Pr. 195) 1.9 How to use the output signals (assigned terminals DO1 to DO3, ABC) (Pr. 190 to Pr. 192, Pr. 195) The output terminals DO1, DO2, DO3, ABC vary in functions with the Pr. 190 to Pr. 192 and Pr. 195 settings. Factory Factory-Set Terminal...
  • Page 45 How to use the output signals (assigned terminals DO1 to DO3, ABC) (Pr. 190 to Pr. 192, Pr. 195) Setting Signal Function Operation Positive Negative Name logic logic Regenerative status For vector control output Output on completion of pre-excitation. Turned on at an output start when pre- Operation ready 2 excitation is not made.

  • Page 46: Design Information To Be Checked

    Design information to be checked 1.10 Design information to be checked When performing bypass operation for the motor other than the vector control dedicated motor, securely provide electrical and mechanical interlocks for the MC1 and MC2 used for bypass. When the wiring is wrong or there is a bypass circuit as shown below, the inverter will be damaged by a sneak current from the power supply due to arcs generated at the time of switchover or chattering caused by a sequence error.

  • Page 47: Using The Second Motor

    Using the second motor 1.11 Using the second motor 1.11.1 Wiring diagram (second motor) CAUTION Motor without encoder (Second motor) 1. Provide interlocks to prevent the MC1 and MC2 from being turned on simultaneously. 2. For the second motor (motor without encoder), use Pr.

  • Page 48: Using The Conventional Motor And Other Motors

    V500 series, change the size of crimping terminals of the dedicated encoder cable from M3 to M3.5. • For the FR-V500 series inverters, the encoder jumper connector is factory set to "12V, complimentary." When using the conventional Mitsubishi motor (SF-VR-5.5 to 45kW, SF-JR with encoder), whose PLG is "5V, differential line driver"...

  • Page 49: Precautions For And Wiring Of The Motor With Encoder (Sf-Jr With Encoder)

    Using the conventional motor and other motors (3) Parameter setting Parameters below are extended parameters. Set "1" in Pr. 160 "extended function selection" to read and make setting. Parameter Name Factory Setting Setting Range Refer to Electronic thermal O/L relay 0 to 500A Applied motor 0, 3 to 8, 10, 13 to 18, 20, 23, 24, 30, 33, 34...

  • Page 50: Vector Control

    VECTOR CONTROL This chapter explains the basic "adjustment for vector control" for use of this product. Always read the instructions and other information before using the equipment. 2.1 What is vector control? ........42 2.2 Speed control ............44 2.3 Fine adjustment of gains for speed control..45 2.4 Torque control ............51 2.5 Fine adjustment for torque control......52 2.6 Gain adjustment for torque control .....53...

  • Page 51: What Is Vector Control

    What is vector control? 2.1 What is vector control? Vector control is one of the control techniques for driving an induction motor. To help explain vector control, the fundamental equivalent circuit of an induction motor is shown below: r1 : Primary resistance r2 : Secondary resistance : Primary leakage inductance : Secondary leakage inductance...
  • Page 52 What is vector control? Encoder modulation magnetic pre-excitation φ 2 flux current output control control voltage conversion torque ω ω 0 speed current control control ω FB ω 0 ω FB ω s current conversion slip calculation φ 2 magnetic flux calculation (1) Speed control...

  • Page 53: Speed Control

    Speed control This inverter can control a motor under speed, torque or position control. (As required, set "1" (extended function parameters valid) in Pr. 160 "extended function selection".) Refer to page 150 for details of Pr. 160 "extended function selection". (Since the factory setting of Pr. 77 is "0", perform parameter write in the PU mode or during a stop.) 2.2 Speed control 2.2.1...

  • Page 54: Fine Adjustment Of Gains For Speed Control

    Fine adjustment of gains for speed control 2.3 Fine adjustment of gains for speed control If easy gain tuning does not provide high accuracy, refer to the next page and make adjustment. Make adjustment when vibration, noise or any other unfavorable phenomenon occurs due to large load inertia or gear backlash, for example, or when you want to exhibit the best performance that matches the machine.

  • Page 55: Concept Of Adjustment Of Manual Input Speed Control Gains

    Fine adjustment of gains for speed control 2.3.2 Concept of adjustment of manual input speed control gains Speed control P gain 1 Pr. 820 = 60% is equivalent to 120rad/s (speed responce of Proportional gain the motor alone). (factory setting) Increasing the proportional gain increases the response level.

  • Page 56: Troubleshooting

    Fine adjustment of gains for speed control Phenomenon/Condition Adjustment Method Set the Pr. 821 value a little lower. Long return time Decrease the value by half until just before an overshoot or the unstable phenomenon does (response time) not occur, and set about 0.8 to 0.9 of that value. Set the Pr.
  • Page 57 Fine adjustment of gains for speed control Phenomenon Cause Corrective Action Speed does not rise to (1) Insufficient torque. (1)-1 Increase the torque limit value. the speed command. Torque limit is actuated. Refer to the torque limit of speed control in the Instruction Manual (basic).) (1)-2 Insufficient capacity (2) Only P (proportional) control is...

  • Page 58: Speed Feed Forward Control, Model Adaptive Speed Control (Pr. 828, Pr. 877 To Pr. 881)

    Fine adjustment of gains for speed control 2.3.5 Speed feed forward control, model adaptive speed control (Pr. 828, Pr. 877 to Pr. 881) By making parameter setting, select the speed feed forward control or model adaptive speed control. The speed feed forward control enhances the trackability of the motor in response to a speed command change.
  • Page 59 Fine adjustment of gains for speed control Pr. 877 Setting Description Normal speed control is exercised. Speed feed forward control is exercised. Calculate required torque in responce to the acceleration/deceleration command for the inertia ratio set in Pr. 880 and generate torque immediately. When inertia ratio estimation has been made by easy gain tuning, the inertia ratio estimation result is used as the Pr.

  • Page 60: Torque Control

    Torque control 2.4 Torque control 2.4.1 Outline of torque control The basics of torque control are explained in the Instruction Manual (basic). Set any of "1 (torque control), 2 (speed-torque switchover), 5 (position-torque switchover)" in Pr. 800 "control system selection" to make torque control valid. (The parameter is factory-set to enable speed control.) (Refer to page 169.) Set the motor.

  • Page 61: Fine Adjustment For Torque Control

    Fine adjustment for torque control 2.5 Fine adjustment for torque control Current loop gain parameter for adjusting torque control operation state is available with the FR-V500 series. Stable operation is possible with the factory-set parameter. Refer to the next page and adjust the parameters when torque pulsation or any other unfavorable phenomenon occurs depending on the machine and operating conditions or when you want to exhibit the best performance that matches the machine.

  • Page 62: Gain Adjustment For Torque Control

    Gain adjustment for torque control 2.6 Gain adjustment for torque control When exercising torque control, do not perform easy gain tuning. Easy gain tuning produces no effects. If torque accuracy is necessary, perform online auto tuning. (Refer to the Instruction Manual (basic).) 2.6.1 Concept of torque control gains (1) Torque control P gain 1...

  • Page 63: Troubleshooting

    Gain adjustment for torque control 2.6.3 Troubleshooting Phenomenon Cause Corrective Action Torque control is not (1) The phase sequence of the (1) Check the wiring. (Refer to the Instruction Manual exercised normally. motor or encoder wiring is (basic).) wrong. (2) The control mode selection, Pr. (2) Check the Pr.

  • Page 64: Position Control (Pr. 419 To Pr. 430, Pr. 464 To Pr. 494)

    (Refer to page 196) (Refer to page 196) Vector inverter Avoid frequent ON-OFF. Repeated inrush currents at (FR-V500) MCCB MC power-on will shorten the Match phase sequence. converter life. (Switching life is 100,000) Three-phase AC...

  • Page 65: Position Control Step

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) This inverter is allowed to perform position control by setting conditional position feed by contact input or the position control option (FR-V5AP, FR-V5NS). And the position loop gain that adjusts this position control status is provided for the inverter.

  • Page 66: Control Block Diagram

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) 2.7.3 Control block diagram Position command Position feed source selection Pr.4 to 6 Multi- forward Pr.465 to Pr.494 Pr.24 to 27 Pr.419 speed Position feed command filter Travel Pr.232 to 239 communication forward gain...
  • Page 67 Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) (1) Position command source selection (Pr. 419) Pr. 419 Setting Description Position control function by contact input. (using parameters) (factory setting) Position command by pulse train input (when the FR-V5AP is fitted). (Refer to the instruction manual of the option for details.) (2) Operation The speed command given to rotate the motor is calculated to zero the difference between the number of...

  • Page 68: Conditional Position Feed Function By Contact Input (Pr. 419 = 0)

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) 2.7.5 Conditional position feed function by contact input (Pr. 419 = 0) Inputting the number of pulses (positions) in the parameters and setting multi-speed and forward (reverse) commands enable position control during servo operation. This position feed function does not return to the home position.

  • Page 69: Setting The Electronic Gear

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) (2) Operation by position command using parameters Sudden stop when STF turns off Shaded part is the travel Feed amount pulses Feed speed Pr.466 10000 Pr.465 Pr.4 Speed Pr.
  • Page 70 Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) "Setting example 1" The travel per pulse is Δ = 0.01 (mm) in a drive system where the ballscrew pitch PB = 10 (mm) and the reduction ratio 1/n = 1 and the electronic gear ratio is Δ s = 10 (mm) when the number of feedback pulses Pf = 4000 (pulse/rev).

  • Page 71: In-Position Width (Pr. 426)

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) 2.7.7 In-position width (Pr. 426) The Y36 terminal signal acts as an in-position signal. The in-position signal turns on when the number of droop pulses becomes less than the setting. 2.7.8 Excessive level error (Pr.

  • Page 72: Troubleshooting

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) 2.7.11 Troubleshooting Phenomenon Cause Corrective Action Motor does not rotate. (1) The phase sequence of the (1) Check the wiring. (Refer to page 55) motor or encoder wiring is wrong.

  • Page 73: Position Control Is Not Exercised Normally

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) 2.7.12 Position control is not exercised normally (1) Position control Position control is not exercised normally. Have you checked the speed control items? Check the speed control techniques. Does a position shift occur? Have you made the...

  • Page 74: Parameters

    PARAMETERS This chapter explains the "parameters" for use of this product. Always read the instructions and other information before using the equipment. The following marks indicate availability of parameters under each control. speed : Available under speed control torque : Available under torque control position : Available under position control position...

  • Page 75: Parameter List

    Parameter list 3.1 Parameter list The inverter is factory-set to display only the simple mode parameters. Set Pr. 160 "extended function selection" as required. Factory Setting Parameter Name Remarks Setting Range Accessible to only the simple mode parameters. Extended function selection Accessible to all parameters.
  • Page 76 Parameter list Minimum Custo Parameter Refer Function Name Setting Range Setting Factory Setting Increments Setting 0 to 3600r/min, Speed jump 2A 1r/min 9999 9999 0 to 3600r/min, Speed jump 2B 1r/min 9999 Operation 9999 selection 0 to 3600r/min, functions Speed jump 3A 1r/min 9999 9999...
  • Page 77 Parameter list Minimum Custo Parameter Refer Function Name Setting Range Setting Factory Setting Increments Setting Output terminal Third speed detection 0 to 3600r/min 1r/min 1500r/min function Commucication station number 0 to 31 Communication speed 48, 96, 192 Stop bit length/data length 0, 1, 10, 11 Parity check presence/absence 0, 1, 2...
  • Page 78 Parameter list Minimum Custo Parameter Refer Function Name Setting Range Setting Factory Setting Increments Setting 0 to 3600r/min, Multi-speed setting (speed 13) 1r/min 9999 9999 Multi-speed 0 to 3600r/min, Multi-speed setting (speed 14) 1r/min 9999 operation 9999 0 to 3600r/min, Multi-speed setting (speed 15) 1r/min 9999...
  • Page 79 Parameter list Minimum Custo Parameter Refer Function Name Setting Range Setting Factory Setting Increments Setting Position command source selection 0, 1 Command pulse scaling factor numerator 0 to 32767 Command pulse scaling factor 0 to 32767 denominator Position loop gain Position control 0 to 150s Position feed forward gain...
  • Page 80 Parameter list Minimum Custo Parameter Refer Function Name Setting Range Setting Factory Setting Increments Setting Remote output selection 0, 1 Remote output data 1 Remote output 0 to 4095 Remote output data 2 0 to 4095 Speed setting reference 1 to 3600r/min 1500r/min Control system selection 0 to 5, 9, 20...
  • Page 81 Parameter list Minimum Custo Parameter Refer Function Name Setting Range Setting Factory Setting Increments Setting Analog input offset adjustment * 0 to 200% 0.1% 100% Number of encoder pulses 0 to 4096 2048 Encoder rotation direction 0, 1 Excitation ratio 0 to 100% 100% Torque current *...

  • Page 82: At-A-Glance Guide To Functions

    At-a-glance guide to functions 3.2 At-a-glance guide to functions ..Usable function, × ..Unusable function Vector with encoder Control Speed Torque Position SF-V5RU "Motor with encoder (standard, Applicable constant torque)" Motor *: This function can be usable under Function position control by parameter setting.
  • Page 83 At-a-glance guide to functions Vector with encoder Control Speed Torque Position SF-V5RU "Motor with encoder (standard, Applicable constant torque)" *: This function can be usable under Motor Function position control by parameter setting. Pr. number Terminal × × Brake sequence Pr.
  • Page 84 At-a-glance guide to functions Vector with encoder Control Speed Torque Position SF-V5RU "Motor with encoder (standard, Applicable constant torque)" *: This function can be usable under Motor Function position control by parameter setting. Pr. number Terminal Input terminal monitor, output terminal monitor —...

  • Page 85: Basic Functions (Pr. 0 To Pr. 9)

    Basic functions (Pr. 0 to Pr. 9) 3.3 Basic functions (Pr. 0 to Pr. 9) 3.3.1 Torque boost (Pr. 0) Use this parameter for V/F control only. Motor torque in the low speed region can be adjusted according to the load to increase the starting motor torque.

  • Page 86: Base Frequency, Base Frequency Voltage (Pr. 3, Pr. 19)

    Basic functions (Pr. 0 to Pr. 9) 3.3.3 Base frequency, base frequency voltage (Pr. 3, Pr. 19) Use this parameter for V/F control only. This parameter matches the inverter outputs (voltage, frequency) to the motor rating. Setting Parameter Name Factory Setting Remarks Range Base frequency...

  • Page 87: Acceleration And Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 110, Pr. 111)

    Basic functions (Pr. 0 to Pr. 9) Parameter Name Factory Setting Setting Range Remarks Multi-speed setting (high speed) 1500r/min 0 to 3600r/min Simple mode Multi-speed setting 750r/min 0 to 3600r/min Simple mode (middle speed) Multi-speed setting (low speed) 150r/min 0 to 3600r/min Simple mode Multi-speed setting 0 to 3600r/min,...
  • Page 88 Basic functions (Pr. 0 to Pr. 9) Setting Parameter Name Factory Setting Remarks Range 5s/15s 0 to 3600s Acceleration time (5.5K or less/7.5K or Simple mode 0 to 360s more) 5s/15s 0 to 3600s Deceleration time (5.5K or less/7.5K or Simple mode 0 to 360s more)

  • Page 89: Motor Overheat Protection (Pr. 9, Pr. 452, Pr. 876 )

    Basic functions (Pr. 0 to Pr. 9) 3.3.6 Motor overheat protection (Pr. 9, Pr. 452, Pr. 876 speed torque position When an external thermal relay is not used, protect the motor from overheat by integration processing of the inverter output current. This feature provides the optimum protective characteristics, including reduced motor cooling capability, at low speed.
  • Page 90 Basic functions (Pr. 0 to Pr. 9) REMARKS • When running two motors with one inverter, you can set the electronic thermal relay function of each inverter. Pr. 452 First Motor Electronic Second Motor Electronic Pr. 9 Pr. 450 "second Thermal Relay Function Thermal Relay Function "electronic...

  • Page 91: Standard Operation Functions (Pr. 10 To Pr. 16)

    Standard operation functions (Pr. 10 to Pr. 16) 3.4 Standard operation functions (Pr. 10 to Pr. 16) 3.4.1 DC injection brake operation (Pr. 10, Pr.11 , Pr. 12, speed torque Pr.802 speed position By setting the DC injection brake voltage (torque) at a stop, operation time and operation starting speed, the stopping accuracy of positioning operation, etc.
  • Page 92 Standard operation functions (Pr. 10 to Pr. 16) Relationship between DC injection brake operation and pre-excitation operation in each control mode Operation LX terminal OFF LX terminal ON (Deceleration to stop) Control Mode Pre-excitation Pre-excitation Pre-excitation Pre-excitation selection selection selection selection Pr.

  • Page 93: Starting Speed (Pr. 13)

    Standard operation functions (Pr. 10 to Pr. 16) 3.4.2 Starting speed (Pr. 13 speed torque You can set the starting speed at which the start signal is Speed setting is 1500r/min turned on. Output speed (r/min) 1500 Setting range Operation pattern after input of speed setting Pr.13 signal depends on Pr.

  • Page 94: Jog Operation (Pr. 15, Pr. 16)

    Standard operation functions (Pr. 10 to Pr. 16) 3.4.3 Jog operation (Pr. 15, Pr. 16 speed torque To start/stop jog operation in the external operation Output speed (r/min) mode, choose the jog operation function in input Pr.20 terminal function selection, turn on the jog signal, and Jog speed Forward turn on/off the start signal (STF, STR).

  • Page 95: Operation Selection Functions 1 (Pr. 17 To Pr. 37)

    Operation selection functions 1 (Pr. 17 to Pr. 37) 3.5 Operation selection functions 1 (Pr. 17 to Pr. 37) 3.5.1 Inverter output stop (MRS) (Pr. 17 speed torque position The setting of this parameter needs to be changed to: Motor is coasted to stop. Stop the motor with a mechanical brake (e.g.

  • Page 96: Torque Limit (Pr. 22, Pr. 803, Pr. 810 To Pr. 817)

    Operation selection functions 1 (Pr. 17 to Pr. 37) 3.5.2 Torque limit (Pr. 22 , Pr. 803 , Pr. 810 to speed position speed torque position Pr. 817 speed position Used to restrict the output torque to the predetermined value during speed control. For details of the setting method, refer to tlimithe torque limit of the Instruction Manual (basic).

  • Page 97: Rh, Rm, Rl Signal Input Compensation (Pr. 28)

    Operation selection functions 1 (Pr. 17 to Pr. 37) <Setting> Pr. 810 Setting Torque Limit Input Method Operation Parameter-set torque limit operation is performed. Internal torque limit Changing the torque limit parameter value by communication enables torque limit to be adjusted by communication. External torque limit Torque limit using the analog voltage from terminal 3 is made valid.

  • Page 98: S-Pattern Acceleration/Deceleration Curve (Pr. 29, Pr. 140 To Pr. 143, Pr. 380 To Pr. 383)

    Operation selection functions 1 (Pr. 17 to Pr. 37) 3.5.4 S-pattern acceleration/deceleration curve (Pr. 29, Pr. 140 to Pr. 143, Pr. 380 to Pr. 383 speed torque When you have changed the preset speed during start, acceleration, deceleration, stop, or operation, you can change the running speed by acceleration/deceleration to make adjustment to reach the preset speed.
  • Page 99 Operation selection functions 1 (Pr. 17 to Pr. 37) <Setting> Pr. 29 Function Description Operation Setting [Linear acceleration /deceleration] Linear acceleration/ Acceleration/deceleration is made linearly up/down to Output speed deceleration the preset speed . (r/min) (factory setting) Time The motor torque is utilized effectively to make fast acceleration/deceleration in a large motor-generated torque area and smooth acceleration/deceleration in a small motor-generated torque area.
  • Page 100 Operation selection functions 1 (Pr. 17 to Pr. 37) Pr. 29 = 4 (S-pattern acceleration/deceleration C) With the S-pattern acceleration/deceleration C switch signal (X20), an acceleration/deceleration curve S-pattern 1 or S-pattern 2 can be selected. Pr.381 Pr.382 CAUTION Change the S pattern acceleration/ deceleration C switch (X20) after the speed Pr.382 becomes constant.

  • Page 101: Regenerative Brake Duty (Pr. 30, Pr. 70)

    Operation selection functions 1 (Pr. 17 to Pr. 37) 3.5.5 Regenerative brake duty (Pr. 30, Pr. 70 speed torque position When making frequent starts/stops in a 15K or less inverter, use the optional "high-duty brake resistor (FR- ABR)" to increase the regenerative brake duty. Use the optional "high power factor converter (FR-HC) or power regeneration common converter (FR-CV)"...

  • Page 102: Speed Jump (Pr. 31 To Pr. 36)

    Operation selection functions 1 (Pr. 17 to Pr. 37) 3.5.6 Speed jump (Pr. 31 to Pr. 36 speed torque When it is desired to avoid resonance attributable Speed jump to the natural frequency of a mechanical system, Pr.36 these parameters allow resonance occurrence Pr.35 speeds to be jumped.
  • Page 103 Operation selection functions 1 (Pr. 17 to Pr. 37) <Setting> • To display the machine speed, set in Pr. 37 "speed display" the machine speed to be displayed during the Pr. 505 speed operation. For example, when Pr. 505 = 1800r/min and Pr. 37 = 1000, the speed monitor displays "1000" at the operation speed of 1800r/min.

  • Page 104: Output Terminal Functions (Pr. 41 To Pr. 50)

    Output terminal functions (Pr. 41 to Pr. 50) 3.6 Output terminal functions (Pr. 41 to Pr. 50) 3.6.1 Up-to-speed sensitivity (Pr. 41 speed You can adjust the ON range of the up-to-speed signal (SU) Running speed Adjustable range output when the output speed reaches the running speed. Pr.41 This parameter can be used to confirm that the running speed Output...
  • Page 105 Output terminal functions (Pr. 41 to Pr. 50) Forward rotation Pr.116 Pr.50 Pr.42 Time Motor Pr.43 speed (r/min) Pr.50 Pr.116 Reverse rotation Output signal FU/FB FU2/FB2 FU3/FB3 REMARKS The speed command value indicates the last speed command value given after acceleration/deceleration processing. CAUTION •...

  • Page 106: Display Functions 1 (Pr. 52 To Pr. 56)

    Display functions 1 (Pr. 52 to Pr. 56) 3.7 Display functions 1 (Pr. 52 to Pr. 56) 3.7.1 Monitor display/DA1, DA2 terminal function selection (Pr. 52 to Pr. 54, Pr. 158 speed torque position During operation, you can select the signals shown on the control panel (FR-DU04 )/parameter unit (FR- PU04V) main display screen and on the parameter unit (FR-PU04V) level meter and the signals output to the DA1 and DA2 terminals.
  • Page 107 Display functions 1 (Pr. 52 to Pr. 56) Parameter Settings Full-Scale Value Pr. 52 Pr. 53 Pr. 54 Pr. 158 Signal of the Level Display ± Output Description Type Meter Connected Unit PU main PU level terminal terminal DU LED to DA1 and DA2 monitor meter...
  • Page 108 Display functions 1 (Pr. 52 to Pr. 56) Parameter Settings Full-Scale Value Pr. 52 Pr. 53 Pr. 54 Pr. 158 Signal of the Level Display ± Output Description Type Unit Meter Connected PU main PU level terminal terminal DU LED to DA1 and DA2 monitor meter...

  • Page 109: Monitoring Reference (Pr. 55, Pr. 56, Pr. 866)

    Display functions 1 (Pr. 52 to Pr. 56) REMARKS Where to monitor the data set in Pr. 52 varies with the setting. Factory setting * The monitor displayed at powering on is the first monitor. To set the first monitor, press for more than 1.5s.

  • Page 110: Automatic Restart (Pr. 57, Pr. 58)

    Automatic restart (Pr. 57, Pr. 58) 3.8 Automatic restart (Pr. 57, Pr. 58) 3.8.1 Automatic restart after instantaneous power failure (Pr. 57 , Pr. 58, Pr. 162 to Pr. 165) speed torque At power restoration after an instantaneous power failure, you can restart the inverter without stopping the motor (with the motor coasting).
  • Page 111 Automatic restart (Pr. 57, Pr. 58) <Setting> Refer to the above figures and following table to set the corresponding parameters. Parameter Setting Description Number 0.1s coasting time This setting may be used without problem during vector control. Waiting time for inverter-triggered restart after power is restored from an instantaneous power failure. (Set this time between 0.1s and 5s according to the magnitude of the moment (J) of inertia of the load and torque.) REMARKS...

  • Page 112: Additional Functions (Pr. 59)

    Additional functions (Pr. 59) 3.9 Additional functions (Pr. 59) 3.9.1 Remote setting function selection (Pr. 59 speed torque Even if the control panel is located away from the enclosure, you can use contact signals to perform continuous variable-speed operation, without using analog signals. Factory Setting Parameter...
  • Page 113 Additional functions (Pr. 59) <Setting> Use Pr. 59 to select whether the remote setting function is used or not and whether the speed setting storage function* in the remote setting mode is used or not. When "1" or "2" is set in Pr. 59, the functions of signals RH, RM and RL are changed to acceleration (RH), deceleration (RM) and clear (RL), respectively.
  • Page 114 Additional functions (Pr. 59) CAUTION • The range of speed changeable by RH (Hz) The set speed is clamped at (main speed + Pr. 1 ) (acceleration) and RM (deceleration) is 0 to maximum speed (Pr. 1 setting). Note that the Output frequency is maximum value of set speed is (main speed + Set speed...

  • Page 115: Brake Sequence (Pr. 60, Pr. 278 To Pr. 285)

    Brake sequence (Pr. 60, Pr. 278 to Pr. 285) 3.10 Brake sequence (Pr. 60, Pr. 278 to Pr. 285) 3.10.1 Brake sequence function (Pr. 60, Pr. 278 to Pr. 285 speed The inverter automatically sets appropriate parameters for operation. This function is used to output from the inverter the mechanical brake opening completion signal timing signal in elevator and other applications.
  • Page 116 Brake sequence (Pr. 60, Pr. 278 to Pr. 285) (2) Operation example • At start: When the start signal is input to the inverter, the inverter starts running. When the internal speed command reaches the value set in Pr. 278 and the output current is not less than the value set in Pr. 279, the inverter outputs the brake opening request signal (BOF) after the time set in Pr.
  • Page 117 Brake sequence (Pr. 60, Pr. 278 to Pr. 285) (3) Parameter setting 1. Set speed control in Pr.800 "control system selection". (Refer to page 169.) 2. Set "7 or 8" (brake sequence mode) in Pr. 60. To ensure more complete sequence control, it is recommended to set "7" (brake opening completion signal input) in Pr.

  • Page 118: Operation Selection Function 2 (Pr. 65 To Pr. 79)

    Operation selection function 2 (Pr. 65 to Pr. 79) (5) Protective functions If any of the following errors occurs in the brake sequence mode, the inverter results in an alarm, shuts off the output, and turns off the brake opening request signal (BOF terminal). On the control panel (FR-DU04 ) LED or parameter unit (FR-PU04V) screen, the following errors are displayed: Error Display...
  • Page 119 Operation selection function 2 (Pr. 65 to Pr. 79) Errors Reset for Retry Pr. 65 Remarks Error definition Abbreviation Option 2 alarm E.OP2 Option 3 alarm E.OP3 Storage device alarm E.PE PU disconnection E.PUE Retry count excess E.RET CPU error E.CPU Fan stop E.FAN...

  • Page 120: Applied Motor (Pr. 71, Pr. 450)

    Operation selection function 2 (Pr. 65 to Pr. 79) 3.11.2 Applied motor (Pr. 71, Pr. 450 speed torque position Set the motor used. When using an other manufacturer’s motor, set "3" or "13" in Pr.71 and perform offline auto tuning. Refer to the Instruction Manual (basic) for the motor setting, etc.

  • Page 121: Pwm Carrier Frequency Selection (Pr. 72, Pr. 240)

    Operation selection function 2 (Pr. 65 to Pr. 79) 3.11.3 PWM carrier frequency selection (Pr. 72, Pr. 240 speed torque position By parameter setting, you can set whether to exercise the Soft-PWM control that changes the motor tone or select with or without long wiring mode. •...

  • Page 122: Speed Setting Signal On/Off Selection (Pr. 73)

    Operation selection function 2 (Pr. 65 to Pr. 79) 3.11.4 Speed setting signal on/off selection (Pr. 73 speed torque You can select the override function to make main speed setting with the speed setting auxiliary terminal 1. Using Pr. 73, set the input specifications of terminals 1 and 2 and whether to use the override function or not. POINT •...
  • Page 123 Operation selection function 2 (Pr. 65 to Pr. 79) (a) When Pr. 73 "speed setting signal" value is "0" The voltage across terminals 1-5 is added to the voltage signal (positive) across terminals 2-5. If the result of addition is negative, it is regarded as 0 and the motor comes to a stop. (b) When Pr.

  • Page 124: Reset Selection/Disconnected Pu Detection/Pu Stop Selection (Pr. 75)

    Operation selection function 2 (Pr. 65 to Pr. 79) 3.11.5 Reset selection/disconnected PU detection/PU stop selection (Pr. 75 speed torque position You can select the reset input acceptance, PU (FR-DU04- /FR-PU04V) connector disconnection detection function and PU stop function. Reset selection: You can select the reset function input (RES signal) timing.

  • Page 125: Parameter Write Disable Selection (Pr. 77)

    Operation selection function 2 (Pr. 65 to Pr. 79) STOP (2) Restarting method when stop was made by inputting from PU RESET 1) After the motor has decelerated to a stop, turn off the STF or STR Speed signal. 2) Press Time ..

  • Page 126: Reverse Rotation Prevention Selection (Pr. 78 )

    Operation selection function 2 (Pr. 65 to Pr. 79) 3.11.7 Reverse rotation prevention selection (Pr. 78 speed torque position This function can prevent any reverse rotation fault resulting from the mis-input of the start signal. POINT Used for a machine that runs only in one direction, e.g. fan, pump. (The setting of this parameter is valid for combined operation, PU operation, external operation and communication operation.) Parameter...
  • Page 127 Operation selection function 2 (Pr. 65 to Pr. 79) <Setting> In the following table, operation from the control panel or parameter unit is abbreviated to PU operation. Pr. 79 Function Setting At power on, the external operation mode is selected. You can change between the PU operation mode and external operation mode from the control panel ( ) or parameter unit ( ).
  • Page 128 Operation selection function 2 (Pr. 65 to Pr. 79) (2) PU operation interlock The PU operation interlock function is designed to forcibly change the operation mode to external operation mode when the X12 signal input turns off. This function prevents the inverter from being inoperative by the external command if the mode is accidentally left unswitched from PU operation mode.

  • Page 129: Offline Auto Tuning (Pr. 80 To Pr. 96)

    Offline auto tuning (Pr. 80 to Pr. 96) 3.12 Offline auto tuning (Pr. 80 to Pr. 96) 3.12.1 Offline auto tuning function (Pr. 9, Pr. 80, Pr. 81, Pr. 83, Pr. 84, Pr. 71, Pr. 96, Pr. 450, Pr. 452 speed torque If any other manufacturer’s motor is used, using the offline auto tuning function runs the motor with the...

  • Page 130: Execution Of Offline Auto Tuning

    Offline auto tuning (Pr. 80 to Pr. 96) 3.12.3 Execution of offline auto tuning The following applies to the first motor. CAUTION Note the following when "101" (offline auto tuning performed with motor running) is set in Pr. 96. •Ensure safety when the motor starts running. •Torque is not enough during tuning.
  • Page 131 Offline auto tuning (Pr. 80 to Pr. 96) Monitoring during execution When the parameter unit (FR-PU04V) is used, the Pr. 96 value is displayed during tuning on the main monitor as shown below. When the control panel (FR-DU04- ) is used, the same value as on the PU is only displayed. When Pr.

  • Page 132: Utilizing Or Changing Offline Auto Tuning Data For Use

    Offline auto tuning (Pr. 80 to Pr. 96) When tuning was ended forcibly STOP Tuning is ended forcibly by pressing or turning off the start signal (STF or STR) during tuning. RESET In this case, offline auto tuning has not ended properly. (The motor constants have not been set.) Perform an inverter reset and restart tuning.

  • Page 133: Setting The Motor Constants Directly

    Offline auto tuning (Pr. 80 to Pr. 96) 3.12.5 Setting the motor constants directly Offline auto tuning is not used. The Pr. 92 and Pr. 93 motor constants may either be entered in [ Ω ] or in [mH]. Before starting operation, confirm which motor constant unit is used.

  • Page 134: Direct Input + Offline Auto Tuning

    Offline auto tuning (Pr. 80 to Pr. 96) 3. In the parameter setting mode, read the following parameters and set desired values. Parameter Number Name Setting Range Setting Increments Factory Setting Motor excitation current (no load current) 0 to 500A 0.01A 9999 0 to 50 Ω...

  • Page 135: Online Auto Tuning (Pr. 95)

    Online auto tuning (Pr. 95) 3.13 Online auto tuning (Pr. 95) Excellent torque accuracy is provided by temperature compensation even if the secondary resistance value of the motor varies with the rise in the motor temperature. 3.13.1 Online auto tuning selection (Pr.
  • Page 136 Online auto tuning (Pr. 95) (2) Pr. 95 = "2" (normal tuning)/adaptive magnetic flux observer This function is effective for torque accuracy improvement when using the motor with encoder. The current flowing in the motor and the inverter output voltage are used to estimate/observe the magnetic flux in the motor.

  • Page 137: Communication Functions (Pr. 117 To Pr. 124, Pr. 342)

    Communication functions (Pr. 117 to Pr. 124, Pr. 342) 3.14 Communication functions (Pr. 117 to Pr. 124, Pr. 342) 3.14.1 Computer link operation (RS-485 communication) (Pr. 117 to Pr. 124 speed torque position Used to perform required settings for communication between the inverter and personal computer. Using the inverter setup software (FR-SW1-SETUP-WE) enables efficient parameter setting, monitoring, etc.
  • Page 138 Communication functions (Pr. 117 to Pr. 124, Pr. 342) <Setting> To make communication between the personal computer and inverter, the initial settings of the communication specifications must be made to the inverter. Data communication cannot be made if the initial settings are not made or there is any setting error.
  • Page 139 Communication functions (Pr. 117 to Pr. 124, Pr. 342) <Computer programming> (1) Communication procedure Data communication between the computer and inverter is made in the following procedure. When data are read Computer (Data flow) Inverter Time Inverter (Data flow) When data are written Computer If a retry must be made at occurrence of a data error, execute retry operation with the user program.
  • Page 140 Communication functions (Pr. 117 to Pr. 124, Pr. 342) Reply data from the inverter to the computer during data write [No data error detected] [Data error detected] Error Inverter Inverter Format C Format D station station code number number Number of characters Number of characters Reply data from the inverter to the computer during data read [No data error detected]...
  • Page 141 Communication functions (Pr. 117 to Pr. 124, Pr. 342) Waiting time Specify the waiting time between the receipt of data by the inverter from the computer and the transmission of reply data from the inverter. Set the waiting time in accordance with the response time of the computer between 0 and 150ms in 10ms increments.
  • Page 142 Communication functions (Pr. 117 to Pr. 124, Pr. 342) Sum check code The sum check code is 2-digit ASCII (hexadecimal) representing the lower 1 byte (8 bits) of the sum (binary) derived from the checked ASCII data. (Example 1) Station Instruction Sum check Waiting...
  • Page 143 Communication functions (Pr. 117 to Pr. 124, Pr. 342) Instructions for the program When data from the computer has any error, the inverter does not accept that error. Hence, in the user program, always insert a retry program for data error. All data communication, e.g.

  • Page 144: Setting Items And Set Data

    Communication functions (Pr. 117 to Pr. 124, Pr. 342) <Setting items and set data> After completion of parameter setting, set the instruction codes and data and start communication from the computer to allow various types of operation control and monitoring. Number Instruction Item...
  • Page 145 Communication functions (Pr. 117 to Pr. 124, Pr. 342) Number Instruction Item Description of Data Code Digits Alarm definition H9696: Clears the error history. 4 digits all clear b1: Forward rotation (STF) (For example 1) b2: Reverse rotation (STR) Run command 2 digits [Example 1] H02 Forward rotation...
  • Page 146 Communication functions (Pr. 117 to Pr. 124, Pr. 342) Number Instruction Item Description of Data Code Digits When reading/setting the bias/gain (Instruction code H5E to H61, HDE to Second HE1) parameters parameter H00: Speed/torque changing 2 digits H01: Analog (Code H02: Analog value of terminal (When written, the data value is any 4-digit FF=1) value.)
  • Page 147 Communication functions (Pr. 117 to Pr. 124, Pr. 342) (6) Communication specifications for RS-485 communication Operation Mode Communication Computer link operation Operation Location Item operation from External operation (When plug-in PU connector option is used) Run command (start) Enabled Disabled Disabled Enabled Running speed setting...

  • Page 148: E2Prom Write Selection (Pr. 342)

    PID control (Pr. 128 to Pr. 134) 3.14.2 E PROM write selection (Pr. 342) You can select either E PROM or RAM to which parameters to be written during computer link communication operation (RS-485 communication by PU connector) and operation with a communication option. When changing the parameter values frequently, write them to the RAM (Pr.
  • Page 149 PID control (Pr. 128 to Pr. 134) (2) PID action overview PI action A combination of proportional control action (P) and integral control action (I) for providing a manipulated variable in response to deviation and changes with time. [Operation example for stepped changes of measured value] Deviation Set point CAUTION Process value...
  • Page 150 PID control (Pr. 128 to Pr. 134) Forward action Increases the manipulated variable (output speed) if deviation X (set point - measured value) is negative, and decreases the manipulated variable (output speed) if deviation is positive. Process value [Cooling] Set point X >...
  • Page 151 PID control (Pr. 128 to Pr. 134) (4) I/O signals To start PID control, turn on the X14 signal. When this signal is off, normal inverter operation is performed without the PID action being done. Terminal Signal Function Description Remarks Used Depending on PID control...
  • Page 152 PID control (Pr. 128 to Pr. 134) (5) Parameter setting Parameter Setting Name Description Number For heating, pressure control, Deviation value PID reverse action etc. signal input (terminal 1) For cooling, etc. PID forward action PID action selection For heating, pressure control, PID reverse action measured value input etc.
  • Page 153 PID control (Pr. 128 to Pr. 134) (7) Adjustment example (A detector of 0V at 0°C and 10V at 50°C is used to adjust the room temperature to 25°C under PID control. The set point is given to across inverter terminals 2-5 (0 to 10V).) START Convert the set Detector specifications...
  • Page 154 PID control (Pr. 128 to Pr. 134) (8) Calibration example <Set point input calibration> 1. Apply the input voltage of 0% set point setting (e.g. 0V) to across terminals 2-5. 2. Make calibration using Pr. 902. At this time, enter the speed output by the inverter at the deviation of 0% (e.g. 0r/ min).

  • Page 155: Current Detection (Pr. 150 To Pr. 153)

    Current detection (Pr. 150 to Pr. 153) 3.16 Current detection (Pr. 150 to Pr. 153) 3.16.1 Output current detection function (Pr. 150, Pr. 151 speed torque position If the output current remains higher than the Pr. 150 setting during inverter operation for longer than the period set in Pr.

  • Page 156: Zero Current Detection (Pr. 152, Pr. 153)

    Current detection (Pr. 150 to Pr. 153) 3.16.2 Zero current detection (Pr. 152, Pr. 153 speed torque position When the inverter's output current falls to "0", torque will not be generated. This may cause a gravity drop to occur when the inverter is used in vertical lift application. To prevent this, the output current "zero"...

  • Page 157: Auxiliary Functions (Pr. 156, Pr. 157)

    Auxiliary functions (Pr. 156, Pr. 157) 3.17 Auxiliary functions (Pr. 156, Pr. 157) 3.17.1 Stall prevention operation selection (Pr. 156 speed torque position Make setting to disable stall prevention activated by overcurrent and/or to prevent the inverter from resulting in an overcurrent trip if an excessive current flows due to sudden load fluctuation or running inverter output side ON-OFF (to disable fast response current limit that limits the current).

  • Page 158: Ol Signal Output Timer (Pr. 157)

    Auxiliary functions (Pr. 156, Pr. 157) CAUTION • When torque limit (stall prevention) activates, acceleration/deceleration may not be made according to the preset acceleration/deceleration time. Set Pr. 156 and stall prevention operation level to the optimum values. • In vertical lift applications, make setting so that the fast response current limit is not activated. Torque may not be produced, causing a drop due to gravity.

  • Page 159: Display Function 3 (Pr. 160)

    Display function 3 (Pr. 160) 3.18 Display function 3 (Pr. 160) 3.18.1 Extended function display selection (Pr. 160 speed torque position Used to display the extended function parameters. Refer to page 66 for the extended function parameter list. Factory Setting Parameter Name Remarks...
  • Page 160 Terminal assignment functions (Pr. 180 to Pr. 195) <Setting> Refer to the following table and set the parameters. Signal Response Setting Functions Related Parameters Name Time Pr. 4 to Pr. 6, Pr. 24 to Pr. Pr. 59 = 0 Low speed operation command 27, Pr.

  • Page 161: Output Terminal Function Selection (Pr. 190 To Pr. 192, Pr. 195)

    Terminal assignment functions (Pr. 180 to Pr. 195) 3.20.2 Output terminal function selection (Pr. 190 to Pr. 192, Pr. 195 speed torque position You can change the functions of the open collector output terminal and contact output terminal. Factory- Parameter Name Factory-Set Signal Function Setting Range...
  • Page 162 Terminal assignment functions (Pr. 180 to Pr. 195) Setting Related Response Signal Function Operation Positive Negative Parameters Time Name logic logic Under vector control Forward rotation ON: forward rotation output OFF: others Within 20ms Under vector control Reverse rotation ⎯ ON: reverse rotation output OFF: others...

  • Page 163: Auxiliary Function (Pr. 244)

    Auxiliary function (Pr. 244) 3.21 Auxiliary function (Pr. 244) 3.21.1 Cooling fan operation selection (Pr. 244 speed torque position You can control the operation of the cooling fan built in the inverter. Setting Parameter Name Factory Setting Remarks Range Cooling fan operation 0, 1 Extended mode selection...

  • Page 164: Operation Selection Function (Pr. 251)

    Operation selection function (Pr. 251) (1) Pr. 250 = "9999" When the start signal turns off, the motor is decelerated to a stop. Start signal Decelerated when start signal turns off. Deceleration time (time set in Pr. 8, etc.) Output speed (r/min) DC brake...

  • Page 165: Additional Function 2 (Pr. 252, Pr. 253)

    Additional function 2 (Pr. 252, Pr. 253) 3.24 Additional function 2 (Pr. 252, Pr. 253) 3.24.1 Override bias, gain (Pr. 252, Pr. 253 speed torque When override is selected in Pr. 73 "speed setting signal", the override range can be extended from 50%- 150% to 0%-200% and set as desired.
  • Page 166 Power failure stop functions (Pr. 261 to Pr. 266) <Setting> Parameter Setting Description Coasting to stop When undervoltage or power failure occurs, the inverter output is shut off. When undervoltage or power failure occurs, the inverter is decelerated to a stop. Normally, operation can be performed with the factory setting unchanged, but the speed 0 to 600r/min can be adjusted within the range 0 to 600r/min according to the load specifications...

  • Page 167: Droop (Pr. 286 To Pr. 288)

    Droop (Pr. 286 to Pr. 288) 3.26 Droop (Pr. 286 to Pr. 288) 3.26.1 Droop control (Pr. 286 to Pr. 288 speed This function is designed to balance the load in proportion to the load torque to provide the speed drooping characteristic.

  • Page 168: Orientation (Pr. 350 To Pr. 362, Pr. 393 To Pr. 399)

    Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) 3.27 Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) 3.27.1 Orientation control (Pr. 350, Pr. 351, Pr. 356, Pr. 357, Pr. 360 to Pr. 362, Pr. 393, Pr.
  • Page 169 Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) Selecting stop position command (Pr. 350 "stop position command selection") Select either the internal stop position command (Pr. 356) or the external stop position command (6/12/16-bit data). Pr. 350 Setting Type of Command Internal stop position command (Pr.
  • Page 170 Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) [Example 1] [Example 2] [Example 3] 4 stop positions 8 stop positions 120 stop positions Origin (0) Origin (0) Origin (0) (7 or more) 45°(1) 315° At intervals At intervals 270°...
  • Page 171 Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) (3) Setting the rotation direction (Pr. 393 "orientation selection") Pr. 393 setting Rotation Direction Type Remarks Orientation is executed from the current Pre-orientation (factory setting) rotation direction. Orientation is executed from the forward rotation direction.
  • Page 172 Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) (3) Orientation from the reverse rotation direction If the motor is running in the reverse rotation direction, it will orientation stop with the same method as orientation from the current rotation direction "...
  • Page 173 Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) (4) Fine adjustment of the orientation stop position (Pr. 361 "position shift" (factory setting: 0)) The orientation stop position will deviate by the value set x 360 / Pr. 851 number of encoder pulses °...
  • Page 174 Orientation (Pr. 350 to Pr. 362, Pr. 393 to Pr. 399) Pr. 399 "orientation deceleration ratio" (factory setting: 20) • Make adjustments as shown below according to the orientation status. (Refer to the Pr. 396 and Pr. 397 details also.) Generally adjust Pr.

  • Page 175: Control System Function (Pr. 374)

    Control system function (Pr. 374) 3.28 Control system function (Pr. 374) 3.28.1 Overspeed detection (Pr. 374 speed torque position Excess of the motor speed over the overspeed detection level results in E.OS, stopping the output. This function is enabled only during speed control, torque control or position control. Parameter Name Setting Range...

  • Page 176: Position Control (Pr. 419 To Pr. 430, Pr. 464 To Pr. 494)

    Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) 3.29 Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494) 3.29.1 Position control (Pr. 419 to Pr. 430, Pr. 464 to Pr. 494 position Parameter Name Setting Range Factory Setting...

  • Page 177: Remote Output (Pr. 495 To Pr.497)

    Remote output (Pr. 495 to Pr.497) 3.30 Remote output (Pr. 495 to Pr.497) 3.30.1 Remote output function (Pr. 495 to Pr.497 speed torque position You can utilize the on/off of the inverter's output signals instead of the remote output function of the programmable controller.

  • Page 178: Operation Selection Functions 4 (Pr. 800 To Pr. 809)

    Operation selection functions 4 (Pr. 800 to Pr. 809) 3.31 Operation selection functions 4 (Pr. 800 to Pr. 809) 3.31.1 Control selection (Pr. 800, Pr. 451 speed torque position Used to select the control method. Setting Pr. 800 (Pr. 451) control system selection enables the following combination using the MC signal (mode changing).
  • Page 179 Operation selection functions 4 (Pr. 800 to Pr. 809) Mitsubishi dedicated motor torque characteristic Torque characteristic available when the inverter and motor of the same capacity are used and the rated voltage is input 1500r/min (50Hz) torque reference <1.5 to 22 [kW]> <30 to 45 [kW]>...

  • Page 180: Torque Command Source Selection (Pr. 804 To Pr. 806)

    Operation selection functions 4 (Pr. 800 to Pr. 809) 3.31.3 Torque command source selection (Pr. 804 to Pr. 806 torque When you selected torque control, you can choose the torque command. Setting Range Factory Parameter Name Speed limit Setting Torque command input input method Terminal 3 analog input Digital input from parameter...
  • Page 181 Operation selection functions 4 (Pr. 800 to Pr. 809) (1) Terminal 3 calibration (Pr. 804 = 0) Torque command value The torque command value for the analog input of the terminal 3 varies with Pr. 904 and Pr. 905 as Pr.905 shown on the right.

  • Page 182: Speed Limit (Pr. 807 To Pr. 809)

    Operation selection functions 4 (Pr. 800 to Pr. 809) 3.31.4 Speed limit (Pr. 807 to Pr. 809 torque When you selected torque control, set the speed limit value to prevent the load torque from becoming less than the torque command value, resulting in motor overspeed. Parameter Name Factory Setting...
  • Page 183 Operation selection functions 4 (Pr. 800 to Pr. 809) (3) When Pr. 807 = 2 Using the analog input of the terminal 1, set the forward rotation and reverse rotation speed limit levels. At this time, the speed limit made on the analog input is as shown below. 1) When terminal 1 input is -10 to 0V 2) When terminal 1 input is 0V to 10V Reverse rotation speed limit...

  • Page 184: Control System Functions (Pr. 818 To Pr. 837)

    Control system functions (Pr. 818 to Pr. 837) 3.32 Control system functions (Pr. 818 to Pr. 837) 3.32.1 Easy gain tuning selection (Pr. 818, Pr. 819 speed position The ratio of load inertia to motor inertia (load inertia moment ratio) is estimated in real time from the torque command and speed during motor operation, and this value is used to automatically set the optimum gain for speed/position control, reducing the time and effort of making gain adjustment.

  • Page 185: Speed Detection Filter Function (Pr. 823, Pr. 833)

    Control system functions (Pr. 818 to Pr. 837) 3.32.5 Speed detection filter function (Pr. 823, Pr. 833 speed torque position Set the time constant of the primary delay filter relative to the speed feedback signal. Since this function reduces the speed loop response, use it with the factory setting. Set the time constant when speed ripples occur due to harmonic disturbance.

  • Page 186: Torque Detection Filter Function (Pr. 827, Pr. 837)

    Torque biases (Pr. 840 to Pr. 848) 3.32.9 Torque detection filter function (Pr. 827, Pr. 837 speed torque position Set the time constant of the primary delay filter relative to the torque feedback signal. Since the current loop response declines, use it with the factory setting. Parameter Name Factory Setting...

  • Page 187: Operation Diagrams

    Torque biases (Pr. 840 to Pr. 848) (1) Parameter details 1) Pr. 840 "torque bias selection" Select the setting method of the torque bias amount. Pr. 840 Setting Description Set the torque bias amount based on the contact signals (DI1 to DI4) in Pr. 841 to Pr. 843. To raise the cage when the motor runs in forward rotation direction.
  • Page 188 Torque biases (Pr. 840 to Pr. 848) • When Pr. 840 = 3 Pr. 904 "torque command terminal 3 bias", Pr. 905 "torque command terminal 3 gain" and Pr. 846 "torque bias balance compensation" can be set automatically according to the load. Pr.

  • Page 189: Additional Functions (Pr. 851 To Pr. 865)

    Additional functions (Pr. 851 to Pr. 865) (2) Torque bias operation Speed Torque bias Pr.844 Torque bias filter Primary delay timeconstant Output torque Time when torque is Pr.845 generated by torque bias setting Pre-excitation LX Start signal *When pre-excitation is not made, the torque bias functions simultaneously with the start signal. Pr.

  • Page 190: Excitation Ratio (Pr. 854)

    Additional functions (Pr. 851 to Pr. 865) 3.34.3 Excitation ratio (Pr. 854 speed torque position Decrease the excitation ratio when you want Excitation to improve efficiency under light load. (motor ratio magnetic noise decreases) Note that the rise of output torque becomes slow if excitation ratio is decreased.

  • Page 191: Torque Detection (Pr. 864)

    Additional functions (Pr. 851 to Pr. 865) 3.34.5 Torque detection (Pr. 864 speed torque position This function outputs a signal if the motor torque rises to or above the Pr. 864 setting. The signal is used as operation and open signal for an electromagnetic brake. Parameter Name Factory Setting...

  • Page 192: Display Function (Pr. 867)

    Display function (Pr. 867) 3.35 Display function (Pr. 867) 3.35.1 DA1 output response level adjustment (Pr. 867 speed torque position You can adjust the response level of the output voltage of the output signal DA1. Parameter Name Factory Setting Setting Range Remarks DA1 output filter 0.05s...

  • Page 193: Protective Functions (Pr. 870 To Pr. 874)

    Protective functions (Pr. 870 to Pr. 874) <Detailed operation> The following table indicates the functional combinations of terminals 1, 2 and 3. Basically, the analog multiple functions are assigned to the terminal 1 alone and only one function may be selected for the multi-function analog input.

  • Page 194: Speed Limit (Pr. 873)

    Protective functions (Pr. 870 to Pr. 874) 3.37.2 Speed limit (Pr. 873 speed This function prevents the motor from overrunning when the setting of Set speed Pr. 873 setting number of encoder pulses and the actual number differ. When the setting Pr.

  • Page 195: Operation Selection Functions 5 (Pr. 875)

    Operation selection functions 5 (Pr. 875) 3.38 Operation selection functions 5 (Pr. 875) 3.38.1 Fault definition (Pr. 875 speed torque With the alarm definitions classified into major and minor faults, the base circuit is shut off immediately at occurrence of a major fault, or after deceleration to a stop at occurrence of a minor fault. Parameter Name Factory Setting...

  • Page 196: Maintenance Function (Pr. 890 To Pr. 892)

    Maintenance function (Pr. 890 to Pr. 892) 3.40 Maintenance function (Pr. 890 to Pr. 892) 3.40.1 Maintenance output function (Pr. 890 to Pr. 892 speed torque position When the cumulative energization time (Pr. 891 "maintenance output timer") of the inverter has elapsed the time set in Pr.

  • Page 197: Calibration Functions (Pr. 900 To Pr. 920)

    Calibration functions (Pr. 900 to Pr. 920) 3.41 Calibration functions (Pr. 900 to Pr. 920) 3.41.1 DA1/DA2 terminal calibration (Pr. 900, Pr. 901 speed torque position Pr. 900 "DA1 terminal calibration" Pr. 901 "DA2 terminal calibration" When the item to be monitored is selected and set in Pr. 54 "DA1 terminal function selection"...

  • Page 198: Operating Procedure

    Calibration functions (Pr. 900 to Pr. 920) <Operating procedure> • When control panel (FR-DU04 ) is used 1) Select the PU operation mode. 2) Set the speed. 3) Press 4) Read Pr. 900 "DA1 terminal calibration" or Pr. 901 "DA2 terminal calibration". 5) Press to run the inverter.

  • Page 199: (Speed Setting Terminal 2, Torque Command Terminal 3, Multi Function Terminal 1)

    Calibration functions (Pr. 900 to Pr. 920) 3.41.2 Biases and gains of speed setting terminals (speed setting terminal 2, torque command terminal 3, multi function terminal 1) (Pr. 902 to Pr. 905, Pr. 917 to Pr. 920 speed torque position Adjust the biases and gains of the speed setting terminal 2, torque command terminal 3 and multi-function terminal 1.
  • Page 200 Calibration functions (Pr. 900 to Pr. 920) <Setting> There are the following three methods to adjust the speed setting voltage bias and gain. Method to adjust any point by application of a voltage to across terminals 2(1)(3) - 5 Method to adjust any point without application of a voltage to across terminals 2(1)(3) - 5 Method that does not adjust the bias voltage (Example) Pr.
  • Page 201 Calibration functions (Pr. 900 to Pr. 920) (4) Set the gain speed in Pr. 903 and display the analog voltage value across terminals 2-5 in %. (To change to 1000r/min) Analog voltage value (%) across terminals 2-5 Currently set gain speed Gain speed changing Press for FR-DU04...

  • Page 202: Additional Function (Pr. 990)

    Calibration functions (Pr. 900 to Pr. 920) Related parameters • Pr. 20 "acceleration/deceleration reference speed" (Refer to page 78.) • Pr. 79 "operation mode selection" (Refer to page 117.) Analog input offset adjustment When speed command by analog input is set, the range where the motor remains stop is created to prevent malfunction at very slow speed.
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  • Page 204: Specifications

    SPECIFICATIONS This chapter explains the "specifications" for use of this product. Always read this instructions before use. 4.1 Model specifications ..........196 4.2 Common specifications........199 4.3 Outline dimension drawings ........200...

  • Page 205: Model Specifications

    Model specifications 4.1 Model specifications 200V class (for use with the Mitsubishi dedicated motor [SF-V5RU (1500r/min series)]) Type FR-V520-[][]K 18.5 Applied motor capacity (kW) 18.5 Rated capacity (kVA) 13.0 18.7 25.2 30.4 35.8 43.8 58.1 68.5 91.0 (Caution 1) Rated current (A) 13.0 20.0 28.5...

  • Page 206: Model Specifications

    Model specifications 400V class (for use with the dedicated motor [SF-V5RUH (1500r/min series)]) Type FR-V540-[][]K 18.5 Applied motor capacity 18.5 (kW) Rated capacity (kVA) 10.0 12.8 19.0 24.6 30.4 35.8 46.3 59.5 68.5 91.0 (Caution 1) Rated current (A) 10.0 14.5 18.5 27.5...
  • Page 207 Model specifications Combination with a vector control dedicated motor Refer to the table below when using with a vector control dedicated motor. • Combination with the SF-V5RU Voltage 200V class 400V class Rated speed 1500r/min Base frequency 50Hz Maximum speed 3000r/min Motor frame Motor frame...

  • Page 208: Common Specifications

    Common specifications 4.2 Common specifications Soft-PWM control or high carrier frequency sine-wave PWM control can be selected. Control method Vector control or V/F control can be selected. Speed control torque control, position control Control mode Speed setting Analog input 0.03% of the maximum set speed resolution Digital input 0.003% to the maximum setting (minimum setting 0.1r/min)

  • Page 209: Outline Dimension Drawings

    Outline dimension drawings 4.3 Outline dimension drawings 4.3.1 Inverter outline dimension drawings FR-V520-1.5K‚ 2.2K FR-V540-1.5K‚ 2.2K 2- 6 hole (Unit: mm) FR-V520-3.7K‚ 5.5K‚ 7.5K FR-V540-3.7K‚ 5.5K 2- 6 hole 10.5 (Unit: mm)
  • Page 210 Outline dimension drawings FR-V520-11K‚ 15K FR-V540-7.5K‚ 11K, 15K, 18.5K 2- 10 hole 10.5 (Unit: mm) FR-V520-18.5K 2- 10 hole (Unit: mm)
  • Page 211 Outline dimension drawings FR-V520-22K, 30K‚ 37K FR-V540-22K, 30K‚ 37K 2- C hole 200V class Inverter Type FR-V520-22K FR-V520-30K,37K 400V class Inverter Type FR-V540-22K FR-V540-30K,37K (Unit: mm) FR-V520-45K‚ 55K FR-V540-45K‚ 55K 2- 12 hole 200V class Inverter Type FR-V520-45K FR-V520-55K 400V class Inverter Type FR-V540-45K FR-V540-55K...

  • Page 212: Control Panel (Fr-Du04-1) Outline Dimension Drawings

    Outline dimension drawings 4.3.2 Control panel (FR-DU04 ) outline dimension drawings <Outline drawing> <Panel cut dimension drawing> 16.5 23.75 10.5 φ 4 hole 2-M3 screw Effective depth 4.5 3.25 Select the mounting screw whose length will not exceed the effective depth of the mounting screw hole. (Unit: mm) 4.3.3 Parameter unit (FR-PU04V) outline dimension drawings...

  • Page 213: Dedicated Encoder Cable Outline Dimension Drawings

    Outline dimension drawings 4.3.4 Dedicated encoder cable outline dimension drawings (FR-V5CBL) <Outline drawing> Length L MS3057-12A Type Earth (Ground) FR-V5CBL5 wire F-DPEVSB 12P 0.2mm FR-V5CBL15 FR-V5CBL30 MS3106B20-29S (Unit: mm) (FR-VCBL‚FR-JCBL) <Outline drawing> Length L Length L MS3057-12A Type Type About 140 Earth (Ground) FR-VCBL5 FR-JCBL5...
  • Page 214 Outline dimension drawings (2) Encoder connector (Manufactured by Japan Aviation Electronics Industries) for reference Straight Plug MS3106B20-29S Angle Plug MS3108B20-29S 1-1/4-18UNEF-2B 1-3/16-18UNEF-2A 1-1/4-18UNEF-2B 18.3 18.3 Positioning keyway 55.6 Effective screw length 1-3/16-18 φ UNEF-2A 60.7 Effective screw length Note This angle type connector is not optional. Please obtain it separately.

  • Page 215: Dedicated Motor Outline Dimension Drawings

    Outline dimension drawings 4.3.5 Dedicated motor outline dimension drawings Dedicated motor outline dimension drawings (standard horizontal type) Frame Number 90L Frame Number 100L, 112M, 132S, 132M SF-V5RU(H) SF-V5RU(H) Connector (for encoder) Connector (for encoder) MS3102A20-29P MS3102A20-29P Exhaust Exhaust Suction Suction Direction of Direction of cooling fan wind...
  • Page 216 Outline dimension drawings Dedicated motor outline dimension drawings (standard horizontal type with brake) Frame Number 90L Frame Number 100L, 112M, 132S, 132M SF-V5RU(H) SF-V5RU(H) Connector (for encoder) Connector (for encoder) MS3102A20-29P Terminal box for cooling fan MS3102A20-29P Terminal box for cooling fan Main Exhaust terminal box...
  • Page 217 Outline dimension drawings Dedicated motor outline dimension drawings (flange type) Frame Number 90L Frame Number 100L, 112M, 132S, 132M SF-V5RUF(H) SF-V5RUF(H) Connector (for encoder) Connector (for encoder) MS3102A20-29P MS3102A20-29P LN LZ Exhaust LN LZ Section Exhaust Section Suction Suction Direction of cooling fan wind Earth (ground) terminal (M5) Direction of...
  • Page 218 Outline dimension drawings Dedicated motor outline dimension drawings (flange type with brake) Frame Number 90L Frame Number 100L, 112M, 132S, 132M SF-V5RUF(H) SF-V5RUF(H) Connector (for encoder) Connector (for encoder) Terminal box for cooling fan MS3102A20-29P Terminal box for cooling fan MS3102A20-29P Exhaust Exhaust...
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  • Page 220: Appendices

    APPENDICES This chapter provides the "appendix" for use of this product. Always read this instructions before use. Appendix1 Setting a thermistor of a dedicated motor (SF-V5RU*****T) (when used with the FR-V5AX) ..........212 Appendix2 Parameter Instruction Code List.....213 Appendix3 SERIAL number check......220...

  • Page 221: Appendix1 Setting A Thermistor Of A Dedicated Motor (Sf-V5Ru*****T)

    Setting a thermistor of a dedicated motor (SF- V5RU*****T) (when used with the FR-V5AX) Appendix1 Setting a thermistor of a dedicated motor (SF-V5RU*****T) (when used with the FR-V5AX) When using a thermistor interface with the FR-V5AX connected, use Pr. 408 to select a motor type. It is factory set to "0"...

  • Page 222: Appendix2 Parameter Instruction Code List

    Parameter Instruction Code List Appendix2 Parameter Instruction Code List Instruction Code Parameter Link Parameter Expansion Setting Function Name (Instruction code 7F/FF) Read Write Torque boost (manual) Maximum speed (simple mode) Minimum speed (simple mode) Base frequency Multi-speed setting (high speed) (simple mode) Basic functions Multi-speed setting (middle speed) (simple mode) Multi-speed setting (low speed) (simple mode)
  • Page 223 Parameter Instruction Code List Instruction Code Parameter Link Parameter Expansion Setting Function Name (Instruction code 7F/FF) Read Write Motor capacity Number of motor poles Motor excitation current (no load current) Rated motor voltage Rated motor frequency Motor constant R1 Motor constants Motor constant R2 Motor constant L1 Motor constant L2...
  • Page 224 Parameter Instruction Code List Instruction Code Parameter Link Parameter Expansion Setting Function Name (Instruction code 7F/FF) Read Write Stop selection Stop selection function Operation selection Output phase failure protection selection function Override bias Additional functions Override gain Power failure stop selection Subtracted speed at deceleration start Subtraction starting speed Power failure stop...
  • Page 225 Parameter Instruction Code List Instruction Code Parameter Link Parameter Expansion Setting Function Name (Instruction code 7F/FF) Read Write Stop position command selection Orientation switchover speed Internal stop position command In-position zone Orientation Orientation encoder rotation direction External position command selection Position shift Orientation position loop gain Number of orientation encoder pulses...
  • Page 226 Parameter Instruction Code List Instruction Code Parameter Link Parameter Expansion Setting Function Name (Instruction code 7F/FF) Read Write Second applied motor Second motor control method selection Motor constants Second electronic thermal O/L relay Second motor capacity Number of second motor poles Digital position control sudden stop deceleration time First position feed amount lower 4 digits First position feed amount upper 4 digits...
  • Page 227 Parameter Instruction Code List Instruction Code Parameter Link Parameter Expansion Setting Function Name (Instruction code 7F/FF) Read Write Torque limit input method selection Set resolution switchover Torque limit level (regeneration) Torque limit level (3rd quadrant) Torque limit level (4th quadrant) Torque limit level 2 Acceleration torque limit level Deceleration torque limit level...
  • Page 228 Parameter Instruction Code List Instruction Code Parameter Link Parameter Expansion Setting Function Name (Instruction code 7F/FF) Read Write DA1 terminal calibration DA2 terminal calibration Speed setting terminal 2 bias Speed setting terminal 2 gain Torque command terminal 3 bias Torque command terminal 3 gain Terminal 1 bias (speed) Calibration Terminal 1 gain (speed)

  • Page 229: Appendix3 Serial Number Check

    SERIAL number check Appendix3 SERIAL number check Check the SERIAL number indicated on the rating plate and package for the inverter SERIAL number. Rating plate Inverter type Input rating Output rating Serial number Capacity plate Inverter type Serial number SERIAL is made up of 1 version symbol and 8 numeric characters indicating the year, month, and control number as shown below.
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  • Page 231 REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision Oct., 2002 IB(NA)-0600131E-A First edition Nov., 2003 IB(NA)-0600131E-B Partial modifications •Setting range of the electronic gear (Pr.420, Pr.421) •Process value input range during PID control (terminal 1) Addition •SF-V5RU Nov.,2006...
  • Page 232 Series FR-V500, A700, A701 Instruction Manual Supplement When installing a thermal relay to the cooling fan of the vector-control dedicated motors (SF- V5RU), use the following recommended thermal relay settings.  200V class (Mitsubishi dedicated motor [SF-V5RU (1500r/min series)]) Motor type ...

This manual is also suitable for:

Fr-v520Fr-v540

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