Mitsubishi Electric FR-V5AX Instruction Manual

Vector inverter

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VECTOR INVERTER
-INSTRUCTION MANUAL-
HIGH RESOLUTION ANALOG INPUT / EXTRA
CONTACT INPUT / THERMISTOR INTERFACE
FR-V5AX

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Summary of Contents for Mitsubishi Electric FR-V5AX

  • Page 1 VECTOR INVERTER -INSTRUCTION MANUAL- HIGH RESOLUTION ANALOG INPUT / EXTRA CONTACT INPUT / THERMISTOR INTERFACE FR-V5AX...
  • Page 2: Safety Instructions

    Thank you for choosing the Mitsubishi vector inverter option unit. This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment to its optimum.
  • Page 3 WARNING Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work. Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured. Handle this option unit with dry hands to prevent an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
  • Page 4 (3) Usage WARNING Do not modify the equipment. CAUTION When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set the required parameters before starting operation. For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static electricity from your body.
  • Page 5: Table Of Contents

    CONTENTS 1.PRE-OPERATION INSTRUCTIONS Unpacking and Product Confirmation ....................1 Packing Confirmation...........................1 Structure ..............................1 2.INSTALLATION Pre-Installation Instructions........................2 Installation Procedure ..........................2 Wiring..............................3 3.HIGH RESOLUTION ANALOG INPUT Connection example ..........................5 Explanation of terminals........................5 Related parameters ..........................6 Calibration............................8 Noise reduction techniques........................9 Specifications............................9 4.EXTRA CONTACT INPUT FUNCTION Overview ............................10 Explanation of terminals........................10 Related Parameters ...........................11...
  • Page 6: Pre-Operation Instructions

    " Mounting screws M3 × 10 .............2 1.3 Structure Calibration Front view Rear view Mounting Mounting connector (Refer to holes hole page 15) CON2 Mounting hole TH1 TH2 DI11 DI12 DI13 DI14 DI15 DI16 Terminal block screw FR-V5AX size M3 Terminal symbol Option fixing holes Connector...
  • Page 7: Installation

    2.INSTALLATION 2.1 Pre-Installation Instructions Make sure that the input power of the inverter is off. CAUTION With input power on, do not install or remove the option unit. Otherwise, the inverter and option unit may be damaged. 2.2 Installation Procedure (1) Securely insert the connector of the option unit far into the connector of the inverter.
  • Page 8: Wiring

    INSTALLATION Inverter Option unit (without cover) Accessory screw (2 pcs.) Slot 1 Inverter side connector Slot 2 Option fixing hook Option side Slot 3 connector The slots 1, 2, and 3 are provided with an option fixing hook. CAUTION 1. Only one type of option per inverter may be used. When two or more options are mounted, pri- ority is in order of slots 1, 2 and 3, the options having lower priority are inoperative.
  • Page 9 INSTALLATION Cable routing REMARKS The wires with large gaze may not be connected to the terminal block. When connected in parallel, all wires may not fit in the wiring space due to the increased number of wires. In such cases, perform wiring by using a junction termi- nal block.
  • Page 10: High Resolution Analog Input

    Speed command, torque command, speed retriction value and torque restriction value (same level for driv- ing and regenerative modes) can be set using 0 to 10VDC analog voltage. 3.1 Connection example +10V FR-V5AX -10V 3.2 Explanation of terminals The high resolution analog input function uses the following terminals. Terminal Terminal name Rated current, etc.
  • Page 11: Related Parameters

    HIGH RESOLUTION ANALOG INPUT 3.3 Related parameters Set the high resolution analog input. When Pr. 406 = "9999" (factory setting), "high resolution analog input selection" does not function. Parameter Minimum setting Name Setting range Factory setting number increments High resolution analog input selection 0, 2 to 5, 9999 9999 No.6 terminal bias (speed)
  • Page 12 HIGH RESOLUTION ANALOG INPUT No. 6 terminal No. 6 terminal No. 6 terminal Pr. 406 Bias/gain function for function for function for Remarks setting setting speed control torque control position control Torque Pr. 928, During torque control, terminal 3 is made invalid No function No function command...
  • Page 13: Calibration

    HIGH RESOLUTION ANALOG INPUT 3.4 Calibration (1) When Pr. 406 = 0 or 5 (speed setting), calibration is made as shown below. Speed Factory setting (1500r/min) Pr. 927 -10V Input voltage Pr. 926 * When Pr. 406 = 5 (speed limit setting for torque control), the input from the No. 6 terminal is valid for the driving mode only.
  • Page 14: Noise Reduction Techniques

    • Connect it to the No. 5 terminal of the FR-V5AX. • Connect it to the common terminal on the analog command device side. • Connect it to both the No. 5 terminal of the FR-V5AX and the common terminal on the analog com- mand device side.
  • Page 15: Extra Contact Input Function

    4.EXTRA CONTACT INPUT FUNCTION 4.1 Overview Six terminal input points can be added by assigning functions to the DI11 to DI16 input terminals using Pr. 400 to Pr. 405 (input terminal function selection). At this time, since five more points can be chosen with Pr. 180 to Pr.
  • Page 16: Related Parameters

    The Pr.400 to Pr.405 "input terminal function selection" settings are the same as Pr.180 to Pr.183 and Pr.187 "input terminal function selection". Note that the X10 signal can not be assigned to the FR-V5AX. When using the X10 signal, assign it to the input terminals DI1 to DI4 of the inverter.
  • Page 17: Specifications

    EXTRA CONTACT INPUT FUNCTION 4.5 Specifications • Input signal types Select a signal from among the low-speed operation command, mid-speed operation command, high- speed operation command, remote setting, second function selection, jog operation selection, 15- speed selection, third function selection, FR-HC connection (instantaneous power failure detection), PU operation external interlock, external DC braking start, PID control enable terminal, brake opening completion signal, PU operation-external operation switch-over, S-pattern acceleration/deceleration C switching terminal, orientation command, pre-excitation/servo on, output stop, start self-holding selec-...
  • Page 18: Thermistor Interface

    The rauge or motor temperature that can be detected is between -50°C to 200°C (-58°F to 392°F). CAUTION To detect temperatures at the FR-V5AX, always use the SF-V5R vector inverter motor provided with thermistor. 5.1 Connection example...
  • Page 19: Parameter Setting

    • The OH terminal (thermal relay protector input) is invalid. (2) When Pr. 407 = "9999" A motor thermal relay alarm (E.THM) is not detected by the FR-V5AX. CAUTION The vector inverter motor with thermistor does not have a thermal relay protector. When using this type of motor, always set a value other than "9999"...
  • Page 20: Calibration

    THERMISTOR INTERFACE 5.5 Calibration Calibrate the inverter and FR-V5AX (thermistor interface). Always calibrate them at the time of installation. (1) Calibration method 1) Remove the jumper from the lower pin of CON2 and insert it into the upper pin to choose the ther- mistor calibration status.
  • Page 21 THERMISTOR INTERFACE (2) Operation procedure for compensation value setting •For FR-DU04 FR-DU04 CONTROL PANEL Press FR-DU04 CONTROL PANEL Press for 1.5s. FR-DU04 CONTROL PANEL Current compensation command value (Compensation value is calculated) When adjusting the compensation value arbitrarily Press for 1.5s. Press once.
  • Page 22 THERMISTOR INTERFACE •For FR-PU04V <SETTING MODE> Set Pr. NO <READ> Press READ 0.00 <WRITE> <READ> Press READ Currently used compensation value 0.00 99.5% Current compensation setting 99.0% Current compensation command value Press WRITE Compensation value is calculated on the inverter side. 0.00 99.5% 99.0%...
  • Page 23 REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision Oct., 2001 IB(NA)-0600083-A First edition...

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