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Weider 831.159360 User Manual

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TM
PATENT PENDING
USER'S MANUAL
Model No. 831.159360
Serial No.
The serial number can be found in the
location shown below. Write the serial
number in the space above.
Serial Number Decal
CAUTION
Read all precautions and instruc-
tions in this manual before
using this equipment. Save this
manual for future reference.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179

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Summary of Contents for Weider 831.159360

  • Page 1 Write the serial number in the space above. Serial Number Decal CAUTION Read all precautions and instruc- tions in this manual before using this equipment. Save this manual for future reference. SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179...

  • Page 2: Table Of Contents

    WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. SEARS assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

  • Page 3: Before You Begin

    The model number is 831.159360. The serial number system, the PRO 9625 will help you to achieve the can be found on a decal attached to the WEIDER ®...

  • Page 4: Assembly

    ASSEMBLY Before beginning assembly, carefully read the • As you assemble the home gym system, be sure following information and instructions: that all parts are oriented as shown in the drawings. • Place all parts of the home gym system in a cleared area and remove the packing materials;...
  • Page 5 3. Press a 2” Square Inner Cap (27) into the Rear Upright (56). High Side of Bracket Attach a Rubber Bumper (90) to the Rear Upright (56) with a #8 x 1/2” Tap Screw (89). Slide the Rear Upright (56) onto the 5/16” x 2 1/2”...
  • Page 6 5. Set two Weight Bumpers (19) onto the bracket Drilled holes must on the Stabilizer (5). Insert both Weight Guides be at the top through the Weight Bumpers and the bracket on the Stabilizer. Be sure that the drilled holes in the Weight Guides are at the top, as shown.
  • Page 7 8. Attach the upper ends of the Weight Guides (62) to the Top Frame (55) with the 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3). Tighten all Nylon Locknuts used in steps 2 through 8.
  • Page 8 12. Lubricate both axles on the Top Frame (55). Slide the Right Arm (48) onto the right axle. Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 11 Bracket to identify the Right Arm. Be sure that the Lubricate upper end of the Right Arm is behind the Axle...
  • Page 9 14. During steps 15 through 36, refer to the CABLE DIAGRAM on page 23 of this manual to verify proper cable routing. Before begin- 86 (174”) ning this section, identify the Long Cable (86), the Medium Cable (23), and the Short Cable (58) by comparing the lengths and ends of the cables.
  • Page 10 18. Route the Medium Cable (23) around the “V”- Pulley (6) on the Right Arm (48). Be sure that the Cable is in the groove of the “V”- Pulley and that the Long Cable Trap (50) is turned to hold the Cable in place. Tighten the 3/8”...
  • Page 11 21. Wrap the Medium Cable (23) around a 3 1/2” Pulley (15). Attach the Pulley to the Top Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a 3/8” Nylon Locknut (21). 22. Wrap the Medium Cable (23) around a 3 1/2” Pulley (15).
  • Page 12 27. Locate the Long Cable (86). Route the Long Cable under the 3 1/2” Low Pulley (88). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame.
  • Page 13 31. Wrap the Long Cable (86) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Press Frame (17) with a 3/8” x 3 1/2” Bolt (16), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21). Be sure that the Cable Trap is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown.
  • Page 14 35. Route the Long Cable (86) around the indicat- ed 3 1/2” Pulley (15) and through the Long “U”-Bracket (57). The Cable must be between the Cable Trap (66) and the Pulley. Tighten 3/8” x 2” Bolt (12) and the 3/8” Nylon Locknut (not shown).
  • Page 15 38. Press a 1 3/4” Square Inner Cap (44) into the Rear Seat Frame (77). Insert the 1/4” x 2 1/2” Carriage Bolt (91) into the center hole in a Seat Plate (37). Attach the Seat Plate to a Seat (13) with two 1/4” x 1/2”...
  • Page 16 41. Press a 1 1/2” Square Inner Cap (32) into the Front Seat Frame (36). Insert the 1/4” x 2 1/4” Carriage Bolt (38) into the center hole in a Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 1/2”...

  • Page 17: Trouble-Shooting And Maintenance

    44. Press 3/4” Round Inner Caps (34) into the ends of both Pad Tubes (28). Insert one Pad Tube (28) into the Front Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad Tube. Insert the other Pad Tube (28) into the Leg Lever (29).
  • Page 18 ADJUSTMENT The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR- TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start- ing position for the exercise to be performed.
  • Page 19 ATTACHING THE LEG LEVER TO THE LOW PUL- LEY STATION To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOV- ING THE SEATS below). Attach one end of the Chain (52) to the Long Cable (86) with a Cable Clip (53).
  • Page 20 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm.
  • Page 21 TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used.

  • Page 22: Cable Diagram

    CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable (58), the Medium Cable (23), and the Long Cable (86). Use the diagram to be sure that the three cables and the cable traps have been assembled correctly.
  • Page 23 3/4" Round Inner Cap (34)–4 1" Round Inner Cap (49)–6 1" Round Cover Cap (70)–4 5/16" x 2" Eyebolt (35)—1 1" Square Inner Cap (65)—1 2" Square Cover Cap (78)–2 1 3/4" Square Inner Cap (44)–7 1 1/2" Square Inner Cap (32)—2 2"...
  • Page 24 1/4" Nylon Lock nut (2)–4 1/4" x 2" Screw (24)–1 5/16" Nylon Jam Nut (84)–2 1/4" x 2 1/4" Carriage Bolt (38)–1 5/16" Nylon Locknut (3)–22 1/4" x 2 1/2" Screw (43)–4 3/8" Nylon Locknut (21)–20 1/4" x 2 1/2" Carriage Bolt (91)–1 1/4"...
  • Page 25 1/2" x 3/4" Spacer (61)–2 1 1/8" x 2 1/2" Plastic Bushing (74)–2 5/16" x 1 3/4" Bolt (72)–1 3/8" x 1 3/4" Bolt (87)–4 5/8" x 9/16" Spacer (73)–1 1/2" x 17/32 (94)–2 3/8" x 2" Bolt (12)–3 @ @ @ @ @ @ @ @ e ? N @ h ? ? @ h ? @ ? f ?
  • Page 26 PART LIST—Model No. 831.159360 R0896A Part Part Qty. Description Qty. Description 100291 5/16” x 2 1/2” Carriage Bolt 120733 1” Round Inner Cap 012139 1/4” Nylon Locknut 132812 Long Cable Trap 012056 5/16” Nylon Locknut 132816 Rear Base 132796 Front Base...

  • Page 28: Full 90 Day Warranty

    SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge. This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for rental purposes.

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