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Canon iR1600 Series Service Manual

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Table of Contents

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See also: Reference Manual
iR1600/iR2000/
iR1610/iR2010
SERIES
REVISION 0
FY8-13HS-000
MAR. 2002
COPYRIGHT© 2002 CANON INC.
CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)

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Summary of Contents for Canon iR1600 Series

  • Page 1 SERIES REVISION 0 FY8-13HS-000 MAR. 2002 COPYRIGHT© 2002 CANON INC. CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 2 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
  • Page 3 Provides a description of a service mode. Provides a description of the nature of an error indication. Refers to the Copier Basics Series for a better understanding of the contents. COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 4 Chapter 13 Troubleshooting: maintenance and inspection, standards/adjustment, troubleshooting image faults/malfunctions; service mode, self diagnosis Chapter 14 Version up: version up Appendix: general timing chart, general circuit diagram COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 5 Service Information bulletins and have a good understanding of the machine, readying themselves to promptly respond to the needs of the field (i.e., identifying and correcting faults). i i i COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 6 (as by being able to identify possible causes of problems). COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 7 √ iR1610F 1-cassette 16cpm/LTR √ √ iR2010F 2-cassette 20cpm/LTR The notation “ √” indicates that the item in question is available. *1 : Fax function not supported. COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 8: System Configuration

    Finisher-L1 (if PDL output, requires hard disk.) Inner 2-Way Tray-B1 1-Cassette Unit-F1 (16cpm model only) 2-Cassette Unit-G1 (20cpm model only) 3-Cassette Unit-H1 (16cpm model only) Card Reader-E1 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 9 LAN interface Board PS Module : Internal interface : External interface Printer Board-N1 Ethernet Network Interface Adapter iN-E5 Hard Disk HD-65 Flash ROM Module FR-65 PS Module-B1 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 10 PSTN Modular port PCB : Internal interface : External interface G3 FAX BAORD* G3 FAX EXPANSION KIT-B1* *1 : Standard (iR1610F/iR2010F) *2 : iR1610F/iR2010F 120V only viii COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 11 ON. 4. Be sure to use SHUT DOWN MENU to shut down the printer if the Hard Disk HD-65 (accessory) has been installed. Power switch Online indicator COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 12: Table Of Contents

    1.2.1 Image Processor PCB ..2-2 1.3.1 Wiring Diagram of the Major 1.2.2 DC Controller PCB ..... 2-3 PCBs ........2-6 1.2.3 Power Supply PCB ....2-5 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 13 Removing the Correction ......3-12 Copyboard Glass ....3-21 4.5 Re-Ordering ......3-12 5.1.2 After Replacing the 4.6 ABC Copyboard Glass ....3-22 (auto background control) ..3-13 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 14 Negative DC Bias ....5-9 3.2.1 DC Bias ....... 5-7 4.3 Controlling the Bias to a Constant 3.2.2 AC Bias ....... 5-7 Current /Voltage Level ....5-9 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 15 5.1.6 Removing the Cassette Paper (user mode) ....... 6-11 Sensor ........ 6-23 3 Controlling the Registration 5.1.7 Removing the Retry Roller ..........6-12 Sensor ........ 6-23 xiii COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 16 1.1 The machine’s control panel has 2.1.1 Outline ......... 8-2 the following construction ..8-1 2.1.2 Rated Outputs from the Power 2 Power supply ........8-2 Supply PCB ......8-4 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 17 2.3 Cassette Pickup Operation ..9-7 1.3 Arrangement of Major Rollers 2.4 Pickup Re-Try Operation ..9-7 and Sensors ........ 9-2 2.5 Cassette Paper Size Detection .. 9-7 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 18 2.4 Removing the Dummy Drum .. 11-7 (user mode) ......11-22 2.5 Mounting the Drum Unit ..11-9 2.12 Storing the Specifications 2.6 Mounting the Toner Cartridge Report ........11-23 ..........11-11 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 19 (if equipped printer 2.1 Image Adjustments ....13-3 functions) ......13-5 2.1.1 Standards for Image 2.1.4 Adjusting the Image Position ......13-3 Position for Copying ..13-7 xvii COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 20 ..13-23 3.4 Troubleshooting 3.3.3 The copy is too light. (entire Malfunctions ......13-40 copy, appreciably) ... 13-23 3.4.1 AC power is absent..13-40 xviii COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 21 Feeding Fault (#4C ISDN) ....13-120 (double feeding) ....13-55 5.4.7 Selecting the Country/ 3.5.6 Feeding Faults Region of Installation (wrinkling) ....... 13-56 (#5 TYPE) ..... 13-121 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 22 Downloading Backup Software ......... 14-13 Data ........14-34 2.5 Downloading for G3 FAX ..14-20 3.2.5 Managing Backup Data ..14-38 2.6 Downloading for the Finisher-L1 ......14-21 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 23 B General Circuit Diagram ....A-3 F Special Tools ........A-9 C 1-cassette unit ........A-5 G Solvents and Oils ......A-11 D 2/3-cassette unit ........ A-6 COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 25: Chapter 1 Introduction

    CHAPTER 1 INTRODUCTION COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 27: Features

    Installation of a hard disk (accessory) will enable storage of image data on the hard disk. Since the images will be read from the hard disk, multiple sets of copies may be ob- tained faster (RIP-once function). 1 - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 28 (in user mode). 7.Auto Start/Interrupt Copying The existing models retains no more than one job. The machine, however, keeps jobs on queue, thus enabling auto-start/interrupt copying. 1 - 2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 29: Specifications

    Auto Cassette Manual Manual feed tray Transfer Roller charging Separation Curvature + static (static eliminator) Cleaning Rubber blade Fixing Heat roller (800 W for 120/230V) T01-201-02 1 - 3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 30: Functions

    11x17 (279.4 x 431.8 mm) max. STMT min. Multifeeder pickup AB : A3 max. Postcard min. Inch 11x17 (279.4 x 431.8 mm) max. STMT min. T01-201-03 1 - 4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 31 Hard disk Expansion RAM Flash ROM PS module Network interface board PCL printer board G3 expansion kit REMOTE DIAGNOSTIC DEVICE II *1 : iR1610F/iR2010F 120V only T01-210-04 1 - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 32: Others

    Avoid direct sunshine, and keep at 40°C (104°F) 85% or less. *1 : In copyboard cover model; for rated power supply voltage in the absence of printer board. T01-210-05 1 - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 33 LTRR STMT STMT Auto paper select ON, Auto density adjustment ON, Non-sort, Pickup from cassette T01-201-07 The above specifications are subject to change for product improvement. 1 - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 34: Cassette Unit

    DC power from host Operating environment Same as host Temperature range Humidity range Atmospheric pressure T01-202-01 The above specifications are subject to change for product improvement. 1 - 8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 35: Inner 2-Way Tray

    149 (W) x 420 (D) x 254 (H) mm 5.9 (W) x 16.5 (D) x 9.8 (H) in Weight approx. 3.5kg/7.7Ib Power supply DC 24V/5V from host T01-203-01 1 - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 36: Names Of Parts

    3 Names of Parts 3.1 External View 3.1.1 Copier • iR1600 • iR1610F • iR2000 • iR2010F F01-301-01 Control panel Delivery tray Cassette Front cover Manual feed tray Left cover 1-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 37 [11] Reading glass [11] [12] Developing assembly [10] locking lever [13] Toner cartridge *1 : standard if fax model *2 : if equipped with printer functions [13] [7] [12] F01-301-02 1-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 38: Cassette Unit

    CHAPTER 1 INTRODUCTION 3.1.2 Cassette Unit • 1-Cassette Type Positioning pin Cassette • 2-Cassette Type • 3-Cassette Type F01-301-03 1-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 39: Inner 2-Way Tray

    CHAPTER 1 INTRODUCTION 3.1.3 Inner 2-Way Tray F01-301-04 Inner 2-way unit No. 2 delivery tray 1-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 40: Cross Section

    CHAPTER 1 INTRODUCTION 3.2 Cross Section 3.2.1 Copier [1] [2] [25] [24] [23] [22] [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11][10] [9] [8] [7] F01-302-01 1-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 41 Pick roller [22] Fixing pressure roller [10] Feeding roller [23] Fixing roller [11] Separation roller [24] Fixing assembly [12] Vertical path roller [25] Delivery roller [13] Registration roller roll 1-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 42: Cassette Unit

    3.2.2 Cassette Unit • 1-Cassette Type [2] [3] • 2-Cassette Type [2] [3] • 3-Cassette Type [2] [3] F01-302-02 Vertical path roller Separation roller Feeding roller Pickup roller Cassette 1-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 43: Inner 2-Way Tray

    CHAPTER 1 INTRODUCTION 3.2.3 Inner 2-Way Tray F01-302-03 Vertical path roller Delivery roller No. 2 delivery tray 1-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 44: Control Panel

    [36] [34] [32] [37] [35] [33] [31] [23] [21] [19]* [17]* [15]* [29] [27] [25] * Enabled only if the machine is equipped with a printer function. F01-401-01 1-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 45 [23] Clear key Press it to clear registration/setting contents. [24] ID/#key Press it when making settings in ID mode. [25] Interrrupt key Use it to select/cancel interrupt mode. 1-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 46 [37] Monitor key Use it to check the state of a copy job. * Enabled only if the machine is equipped with a printer function. 1-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 47: Control Panel For A Fax Model

    Line/Mail Direct TX COPY SYSTEM Special Features PQRS WXYZ BACK [29] [27] [25] [23] [21] [31] [19] [17] [32] [30] [24] [22] [20] [18] [16] [28] [26] F01-401-02 1-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 48 Use it to select a registered copy short-cut function (default: 1, reduce; 2, enlarge; 3, page separate; 4, frame erase). [32] Sort key Use it to turn on sort copy when making copies using an ADF. 1-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 49 In the U.K., if you wish to use the UK Call, Global Call, and Day Call, and Day Call Services of Cable and Wireless Com- munication Ltd., use this key. 1-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 50 [16] Memory Reference key Use it to check or delete the contents of memory. [17] Manual Feed Size Select key Use it to select a manual feed size. 1-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 51: Master Password

    The master password, which is used in servicing and when the user has forgotten the password, is shown below. The master password is to be used by service engineer only and must not be disclosed to the user. Mater password: 0334559769 1-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 52: Basic Operation

    Use it to select a cassette as a source of paper. DENSITY Use it to select a level of image quality (text, text/photo, photo). IMAGEQUALITY Use it to select a reading density (auto, F1 through F9). T01-402-02 1-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 53: Extended Operation

    LAYOUT COPY Use it to enter an original size and paper size; then to select 2-on-1 or 4-on-1 copying mode. T01-403-02 1-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 54: User Mode

    The user mode is structureed as follows: Additional Functions key pressed COMMON SETTING COPY SETTING TIMER SETTING SYSTEM SETTING ADJUST SETTING PRINT LISTS For sub items, see the pages that follow. 1-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 55 *, The notation within brackets <> indicates factory settings. VOLUME KEYPAD VOLUME (1-3) CONTROL ALARM VOLUME (1-3) PRINTING END (1-3) TONE ERROR (1-3) ONLY* SACANNING END (1-3) TONE ERROR (1-3) ONLY* ESS POWER LOW* LEVEL HIGH 1-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 56 STMT STMTR *1 : Enabled for the iR1600 and if equipped with a 1-/3-cassette unit. *2 : Enabled for the iR2000 and if equipped with a 2-cassette unit. 1-30 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 57 DISPLAY ENGLISH NORWEGINA LANGUAGE FRENCH SWEDISH SPANISH DANISH GERMAN SLOVENE ITALIAN CZECH DUTCH HUNGARIAN FINNISH RUSSIAN PORTUGUESE *1 : Enabled only when an inner 2-way tray is installed. 1-31 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 58 STANDARD MANUAL (1-9) EXPOSURE AUTO STD ZOOM RATIO 50-200% <100%> STANDARD COPY QTY 1-99 <1> FRAME ERASE WIDTH 1-20MM <2MM> AUTO SORT SORT ROTATE SHARPNESS 1-9 <5> PRESCAN 1-32 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 59 AUTO CLEAR TIME (1-9MIN.) <2MIN.> ENERGY SAVER ENERGY SVR TIME (03-30MIN.) <15MIN.> OFF* DAILY TIMER SET SUN to SAT 00:00 (INPUT TIME) DATE SET UP YYYY MM/DD* MM/DD YYYY DD/MM YYYY 1-33 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 60 DNS SERVER ADD INPUT ADDRESS DNS DYNAMIC SET HOST NAME INPUT ADDRESS DOMAIN NAME INPUT ADDRESS VIEW IP ADDRESS *1 : Enabled only when a network printer function is used. 1-34 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 61 ROLLER CLEANING START CLEANING CLEAN PAPER PRT USE STAPLE/SHIFT OFF* *1 : Enabled only when a finisher is installed. PRINT LISTS USER DATA DEPT. INFO LIST CANCEL REPORT 1-35 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 62: Fax Model

    The user mode is structured as followes: Additional Functions key preesed COMMON SETTIGS COPY SETTINGS FAX SETTINGS ADD. REGISTRATION TIMER SETTINGS SYSETM SETTINGS ADJUST/CLEAN PRINT LISTS For sub items, see the pages that follow. 1-36 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 63 ERROR ONLY* (1-3) RX DONE TONE (1-3) ERROR ONLY* (1-3) PRINTING DONE (1-3) TONE ERROR ONLY* (1-3) SCANNING DONE (1-3) TONE ERROR ONLY* (1-3) ESS POWER LOW* LEVEL HIGH 1-37 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 64 DRAWER 4 LTRR STMT STMTR *1: Enabled for the 16cpm models if equipped with a 1-/3-cassette unit. *2: Enabled for the 20cpm models if equipped with a 2-cassette unit. 1-38 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 65 PRINTER DISPLAY ENGLISH NORWEGIAN LANGUAGE FRENCH SWEDISH SPANISH DANISH GERMAN SLOVENE ITALIAN CZECH DUTCH HUNGARIAN FINNISH RUSSIAN PRTUGUESE *1: Enabled only when an inner 2-way tray is installed. 1-39 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 66 AUTO EXPOSURE MARGIN FRAME ERASE* 2-PAGE SEP* LAYOUT COPY STAPLE SORT USE STACK BYPASS DIF SIZE DOC *1: FEnables only with expansion memory installed if equipped with a finisher. 1-40 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 67 NUMBER OTHER FAX NUMBERS NUMBER INPUT MAIL ACCONUT *1:If the G3 expansion kit is installed, the line1/line2 is dipalyed. *2:Enabled only when an network inteface board is installed. 1-41 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 68 OUTPUT YES CONFID.RX REPORT OUTPUT NO OUTPUT YES ACTIVITY REPORT AUTO PRINT DAILY REPORT PRINT TIME SETTING TX/RX SEPARETE *1:displayed only when the G3 expansion kit is installed. 1-42 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 69 ERROR & 1ST PAGE ERROR PAGE ERASE FAILED TX TIME OUT STAMP ACTION DIRECT & MEMORY TX DIRECT TX TX ROTATION RX SETTINGS ECM RX RX PAGE FOOTER 2 ON 1 1-43 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 70 DRAWER SW C DRAWER SW D RX REDUCTION AUTO SELECTION REDUCTIUON FIXED REDUCTION 90%* SLECT REDUCTION VERTICAL ONLY* HORIZ & VERTICAL TONER SUPPLYLOW RX TO MEMORY KEEP PRINTING 1-44 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 71 NUMBER INPUT GROUP NUMBER DELETE FILE SET BOX NO. *1: If the password is set, enter the password. *2: Enabled only when an network inteface board is installed. 1-45 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 72 FILE NAME BOX NAME INPUT PASSWORD ID NUMBER INPUT SBADDRESS SUBADDRESS INPUT TA PAAWORD PASSWORD INPUT ERASE AFTER TX *1: If the password is set, enter the password. 1-46 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 73 SELECT DAYS (SUN to SAT) SELECT THE MEMORY TIME INPUT NUMBER (1-5) PRINT RX DOC RX COPIES COPIES INPUT (01-99COPIES) *1: If the password is set, enter the password. 1-47 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 74 EVERYDAY SELECT THE MEMORY NUMABER (1-5) TIME INPUT SELECT DAYS to SUN (SAT) SELECT THE MEMORY NUMBER (1-5) TIME INPUT RX PASSWORD PASSWORD INPUT(20 DIGITS) PHONE NO CHECK 1-48 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 75 TX STAMP OFF TX STAMP ON ACCESS CODE ACCESS CODE KEY USING # KEY OTHER NO OF CHARACTERS (2-5CHARACTER) DO NOT USE RX RESTRICTION WITH SENDER INFO REGSTERED SENDER 1-49 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 76 ERASE FROM SERVER ERROR MAIL LEAVE ON SERVER ERASE FROM SERVER ADDRESS FORMAT NAME<ADDRESS> ADDRESS(NAME) ADDRESS PRINT MAIL HEADER *1:Enabled only when an network inteface board is installed. 1-50 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 77 MESSEGE TEXT MESSEGE TEXT INPUT SIGNATURE SIGNATURE INPUT PRIORITY HIGH STANDARD RX CONFIRMATION AUTO LINE CHARACTERS WRAP INPUT POP3 SETTINGS POP3 ACCOUNT ACCOUNT INPUT POP3 PASSSWORD PASSWORD INPUT 1-51 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 78 INTERNATIONAL (3) TX SPEED 33600bps 14400bps 9600bps 4800bps TX LINE AUTO SELECTION FIXED SENDER NAME SELECT THE SENDERS NAME *1:Enables only when the G3 expansion kit is installed. 1-52 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 79 ACCESS CODE INPUT PUT FILE NAME AUTO FIXED FILE NAME INPUT REPORT WITH TX IMAGE TIFF (MMR) TIFF (MR) TIFF (MH) *1:Enables only when an network interface board is installed. 1-53 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 80 SELECT THE MEMORY NUMBER DESTINATION TEL/ID SPECIFY THE DESTINATION NAME NAME INPUT OPTIONAL SETTING ACCESS CODE ACCESS CODE INPUT TX TIME SETTING SELECT THE MEMORY NUMBER TIME INPUT 1-54 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 81 AUTO CLEAR TIME (1 to 9MIN.) <2MIN.> ENERGY SAVER ENERGY SAVE TIMEINPUT (03-30MIN.) <15MIN.> DAILY TIMER SET SUN TO SAT TIME INPUT DATE SETUP YYYY MM/DD MM/DD YYYY DD/MM YYYY 1-55 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 82 INPUT ADDRESS DNS DYNAMIC SET HOST NAME INPUT ADDRESS DMAIN NAME INPUT ADDRESS VIEW IP ADDRESS DISPLAY IP ADDRESS *1:Enabled only when an network inteface board is installed. 1-56 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 83 CHAPTER 1 INTRODUCTION AJUST/CLEAN ROLLER CLEANING START CLEANING CLEAN PAPER PRT USE STAPLE/SHIFT F OFF* *1:Enabled only when an finisher is installed. 1-57 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 84 CODED DIAL LIST1 SORT NO SORT* 1-TOUCH LIST12 SORT NO SORT* CODED DIAL LIST2 SORT NO SORT* GROUP DIAL LIST ACCESS CODE LIST DEPT. INFO LIST CANCEL LIST 1-58 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 85: Cleaning By The User

    4) Using the cursor key, select “02 CLEAN PAPER PRT”, and press the OK key so that the paper will automatically be picked up and the following output will be generated: F01-501-01 1-59 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 86 It takes about 3 min between when cleaning starts and when the cleaning paper is delivered to the delivery tray. Memo 7) See that the cleaning paper has been delivered, indicating the end of cleaning. 1-60 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 87: Cleaning The Copyboard Glass

    1) Clean the copyboard over white plate [1], copyboard glass [2], and reading glass [3] with a cloth moistened with water (well wrung); then, dry wipe them. F01-501-03 1-61 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 88: Guide Assembly

    [2] with a moist cloth (moistened with water and then wrung well). F01-501-04 2) Picking the tab [3] at the front, open the middle cover [4]; then, clean the guide as- sembly [5] with a moist cloth. F01-501-05 1-62 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 89 4) Open the ADF, and clean the original feed roller [6] (platen roller) with a moist cloth (moistened with water and then wrung well). F01-501-06 5) Close the ADF. 1-63 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 90: Safety And Warnings

    MANUFACTURED: THIS PRODUCT CONFORMS WITH CQRH RADIATION PERFORMANCE STANDARD 21CFR CHAPTER 1 SUBCHAPTER J. The text may differ from product to product or from model to model. F01-602-01 1-64 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 91: Handling The Laser Unit

    (The label is also attached on covers used to block out the la- ser light.) F01-603-01 1-65 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 92: Safety Of The Toner

    Also, do not bring toner into contact with vinyl material, as they are likely to react against each other. Do not throw toner into fire. It may explode. 1-66 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 93: Reproduction Processes

    Drum Toner cartridge [12] Drum cleaner assembly Primary charging roller [13] Fxing assembly Developing cylinder [14] Drum unit Registration roller [15] Developing assembly Pickup assembly (manual feed tray) 1-67 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 94 5. separation 3. Transfer block 2. laser beam exposure 4. transfer 2. Development 3. development block Registration Multifeeder Rotation of photosensitive drum Cassette pickup flow of paper F01-701-02 1-68 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 95 CHAPTER 2 BASIC OPERATION COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 97 Cassette pickup Cassette assembly Cassette pickup Cassette assembly Cassette pickup Cassette assembly Cassette pickup Cassette assembly Cassette unit (accessory) *1 : standard if 20cpm model F02-101-01 2 - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 98: Outline Of Electrical Circuitry

    Energy Save Control Mechanism The energy save control mechanism controls the energy save function (ESS) used to de- crease the power consumption while the machine remains in wait state. 2 - 2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 99: Dc Controller Pcb

    Drive Control Mechanism The drive control mechanism is used to control the main motor, pickup solenoid, and delivery fan. 2 - 3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 100 (TNRCHKT), which is the result of comparison between the car- tridge antenna output and the developing bias when the developing AC bias is applied for normal rotation during the warm-up time. 2 - 4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 101: Analog Processor Pcb

    1.2.4 Analog Processor PCB The analog data read of an original by the CS unit is converted into digital data for out- put to the image processor PCB. 2 - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 102: Inputs To And Outputs From Electrical Components

    (accessory) (accessory) (accessory) (accessory) *1: standard if fax model. Note: The symbol in the diagram indicates a major connection, not the nature of a signal F02-103-01 2 - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 103 PS116 : original size sensor 3 PS113 : CS unit HP sensor PS117 : original size sensor 4 PS114 : original size sensor 1 M103 : reader motor 2 - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 104: Pickup Solenoid

    THSW101 : thermal switch SL101 : multifeeder pickup solenoid H101 : fixing heater SL151 : cassette pickup solenoid FM101 : heat discharge fan CL101 : registration clutch 2 - 8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 105: Outline

    The machine is ready for printing when there is image data in page memory and the fol- lowing condition is met: · The surface temperature of the fixing roller has reached the target temperature (173°C in plain paper mode). 2 - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 106 From when warm-up ends until the main motor is turned on and (warm-up rotation) stopped. STBY (standby) From when WMUPR ends until the Start key is pressed or the power switch is turned off. T02-104-01 2-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 107 (AC) Developing bias (DC) Transfer high voltage Cleaning bias Fixing heater(H101) *1: varies according to density setting. If PDL output, the copying is constant *2: ATVC control. F02-104-02 2-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 108 From when paper is moved from the registration roller until toner is transferred to the paper. LSTR (last rotation) From when printing ends until when the main motor stops. T02-104-01 2-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 109 PCB detects an error in the rotation detection signal, it will indicate ‘E010’ in the control panel. J106 J903 MLOK* Rotation speed detection MTRON DC controller Drive control circuit +24VS Driver Main motor +24VR circuit Reference signal generation F02-105-01 2-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 111: Chapter 3 Image Reading/Processing System

    CHAPTER 3 IMAGE READING/PROCESSING SYSTEM COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 113: Outline Of Operation

    By ABC (auto background control) Executed for every line in main scanning direction (Executes density correction for every line in main scanning direction, and consists in a single scan.) T03-101-01 3 - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 114: Reader Drive System

    Reader motor (M103) (forward) Contact sensor unit Spacer (reverse) CS unit HP sensor Carriage (PS113) Carriage rail Carriage drive belt Drive pulley F03-201-01 3 - 2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 115: Controlling The Reader Motor

    The speed at which the carriage is moved in reverse (after an image scan) is constant, i.e., 50% of the speed used to move it in Reduce mode. 3 - 3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 116: Detecting The Size Of Originals

    #5 TYPE> (selecting the country/region) The paper configuration detected by the original size sensors (A/B, Inch, A) is set automatically when a country of installation is selected. 3 - 4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 117: Originals

    Copyboard cover Copyboard cover Original 30˚ PS111:ON PS111:ON Copyboard PS111:OFF glass Change in No change level in level Original size sensor2 Original size sensor1 (PS115) (PS114) F03-302-02 3 - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 118: Detecting The Size Of Originals

    Changed Unchanged Changed Changed None Changed Changed Changed A-configuration Original size sensor Original size PS115 PS116 Unchanged Unchanged Changed Unchanged Unchanged Changed None Changed Changed T03-303-01 3 - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 119: Detection By The Adf

    The ADF is capable of detecting the following sizes: A-configuration : A5, A5R, A4, A4R, A3 B-configuration : B6, B5, B5R, B4 Inch-configuration : STMT, LTR, LTRR, LGL, 11" x 17" (LDR) 3 - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 120: Image Processing

    Smoothing density adjustment Density correction (F-value conversion) (γ conversion) Density conversion (LUT) Compression/expansion/rotation Image memory (SDRAM) Image processor PCB To printer control block F03-401-01 3 - 8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 121: Contact Sensor

    CCD array used to detect reflected light. It reads an image line by line. Image read line Copyboard glass LED(R/G/B) Photo conducting medium Rod lens array (scanning direction) CCD array LED(R/G/B) F03-402-01 3 - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 122: Construction Of The Contact Sensor (Cs)

    Read start signal Clock signal Sensor drive voltage Analog image data (OS1~OS4) F03-402-02 3-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 123: A/D Conversion

    [2] The intensity of reflected light collected by the rod lens array is not even. Shading correction is executed to correct any discrepancy caused by these factors, and it may take the form of black shading correction or white shading correction. 3-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 124: Black Shading Correction

    , .., .., .., ..CS unit Read image ..data Re-ordering Data items of ....correct order (original image data) F03-405-01 3-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 125 F03-406-01 As shown, range A of a white background original is decreased like range B of a col- ored background original to remove the color from its background. 3-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 126: Enlargement/Reduction

    ADF mode, the original is read at 100%; thereafter, the collected data is subjected to processing by the image processor PCB to suit the selected reproduction ra- tio. 3-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 127 Enlargement CCD read position (in Direct) Virtual CCD read position (for enlargement) Reduction CCD read position (in Direct) Virtual CCD read position (for reduction) F03-408-01 3-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 128: Changing The Reproduction Ratio In Sub Scanning Direction

    The speed at which the carriage is moved or the original is moved by the ADF is in- creased in relation to Direct; e.g., for 50%, the speed is doubled from 100%. 3-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 129: Edge Emphasis

    In γ correction, the contrast and the density of image data are corrected. When an image is read, the image data is subjected to conversion using a γ conversion table. 3-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 130: Binary Processing

    The machine generates sometimes a memory full error by the memory space. If the memory full error, divide the original into some stacks and scan them one by one. 3-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 131: Output Image Processing

    When Generating Printer (PDL) Images PDL data is subjected to appropriate smoothing, thus converting images of 600 x 600 dpi into images of 2400 (equivalent) x 600 dpi. 3-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 132: Disassembly And Assembly

    Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. 3-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 133: Copyboard Glass

    1) Open the copyboard cover or the ADF. 2) Remove the 2 screws [1], and detach the copyboard glass retainer (right) [2]. F03-501-01 3) Remove the copyboard glass [3]. F03-501-02 3-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 134: After Replacing The Copyboard Glass

    CS unit, damaging the latter. F03-501-03 5.1.2 After Replacing the Copyboard Glass If you have replaced the copyboard glass, be sure to perform ‘gain adjust’ in service mode. (Refer to 5.1.1) 3-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 135: Cs Unit

    2) Move the belt [1] with your finger to move the CS unit [2] near the center of the copyboard. F03-502-01 3) Remove the 3 screws [3]. F03-502-02 3-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 136 5) Slant the carriage [6] so that the frame top is out the frame inside. F03-502-04 6) Free the hook [7], and detach the flex- ible guide [8]. F03-502-05 3-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 137 CS unit is at the left edge. Otherwise, the machine will not be able to detect home position normally, causing the reader motor to go out of sync. 3-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 138: Points To Note When Mounting The Cs Unit

    CHAPTER 3 IMAGE READING/PROCESSING SYSTEM 5.2.2 Points to Note When Mounting the CS Unit When mounting the belt re- tainer [1], be sure that the boss [2] is securely fitted. F03-502-08 3-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 139 [2] firmly in place. <OK> <NG> F03-502-09 After mounting the CS unit, move the drive belt [2] with your finger to make sure that the teeth will not skip. F03-502-10 3-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 140: After Replacing The Cs Unit

    5.2.3 After Replacing the CS Unit If you have replaced the CS unit, be sure to execute ‘gain adjustment’ and ‘CS posi- tion auto adjustment for ADF’ in service mode. (Refer to Chapter13) 3-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 141: Handling The Cs Unit

    However, do not wipe or use alcohol on the photo conduct- ing medium [2]. F03-502-12 3-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 142: Reader Motor

    7) Remove the left rear cover ant the left upper cover, and detach the rear upper cover. 8) Disconnect the connector J13 [2] from the original detection/reader motor drive PCB [1]. F03-503-01 3-30 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 143: The Reader Motor

    [1] faces the ma- chine; otherwise, the harness of the read motor can interfere with the edge of the plate and suffer a cut. F03-503-03 3-31 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 145: Chapter 4 Laser Exposure System

    CHAPTER 4 LASER EXPOSURE SYSTEM COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 147: Outline Of Operation

    Scanning by a semi-conductor laser Synchronization Control by the BD signal (main scanning direction) Control by the TOP signal (sub scanning direction) Scanner motor Constant speed rotation control control T04-101-01 4 - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 148 DC brushless motor (M102) Polygon mirror 6-faceted BD mirror/BD PCB Laser beam detection Laser driver PCB Laser emission control DC controller PCB Scanner motor rotation control T04-101-02 4 - 2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 149: Basic Sequence Of Operation (Laser Exposure System)

    150 or higher. : 27 sec or more passed after supplying power to the fixing assembly and, in addition, the fixing assembly temperature is 145 or higher. F04-102-01 4 - 3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 150: Generating The Horizontal Signal

    [5] image data. It is read from image memory with reference to the horizontal sync sig- nal. [6] video signal (VDO, VDO*). It is used to form an image on the photosensitive drum. 4 - 4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 151 Laser scanner unit Polygon mirror (6-faceted) F04-201-01 E100 After laser light is turned on, the BD signal cannot be detected within a specific period of time. 4 - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 152: Laser Driver Circuit

    [8] laser intensity switch signal. It is used to switch the laser intensity between laser start- up and printing. During printing, it is fixed to ‘0’. 4 - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 153: Laser Unit

    [3]VDO* Laser driver PCB J106 J909 [5]RGSNS* Registration paper sensor (PS102) F04-301-01 The laser power is adjusted automatically whenever the laser unit is re- placed. Memo 4 - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 154: Controlling The Scanner Motor

    J102 J908 [3]BDIN* BD PCB J106 J235 [1]PRNT* J102 J911 Comparison +24V Image circuit [2]ACCO* processor [5]DECO* Drive circuit DC controller M102 Laser scanner motor F03-402-01 4 - 8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 155: Scanner Pre-Rotation

    For Printing : There is no previous image data and, in addition, paper is not being moved and no page is being delivered. 4 - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 156 Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. 4-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 157: Scanner Unit

    4) Remove the 4 screws [3], and detach the laser/scanner assembly [4]. F04-501-01 The inside of heater laser/scanner assembly cannot be adjusted in the field. Do not disassemble it. 4-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 159: Chapter 5 Image Formation System

    CHAPTER 5 IMAGE FORMATION SYSTEM COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 161: Outline Of Processes

    DC constant voltage control (about 5.76 KV max.; for cleaning roller bias control bias, about -2.3 KV) DC constant current control (about 5 µA) voltage level correction control (ATVC) T05-101-01 5 - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 162: Cleaning Blade

    The image formation system consists of the following major components: Cleaning blade Photosensitive drum Primary charging roller Laser beam Drum unit Transfer charging roller Paper path Blade Developing cylinder Developing assembly Toner cartridge F05-101-01 5 - 2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 163: Sequence Of Operation (Image Formation System)

    Developing AC bias Developing DC bias Transfer bias Cleaning bias *1 : varies depending on density setting. If PDL output,the copying is constant. *2 : ATVC control. F05-102-01b 5 - 3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 164: 1 Controlling The Primary Charging Roller Bias

    PRDCFOT* circuit TB401/TB402 Superimposition To primary PRACFOT* charging roller AC generation circuit Primary AC Comparison PRACON* bias voltage circuit detection circuit To developing bias circuit F05-201-01 5 - 4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 165: Turning On And Off The Bias

    AC bias ON/OFF signal as needed to ensure that the current of the AC bias remains at a specific level. 5 - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 166: Controlling The Developing Bias

    DVDCUP* DC generation circuit DVDCFOT* TB403/TB404 Superimposition To developing DVACFOT* cylinder AC generation circuit Comparison DVACON* Developing AC bias circuit voltage detection circuit F05-301-01 5 - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 167: Turning On/Off The Bias

    The voltage level of the developing DC bias is controlled by varying the pulse width of the primary/developing DC bias output level signal (DCPWM*) to suit such factors as the print density setting. 5 - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 168: Controlling The Transfer Charging Roller Bias

    TRPFOT* Voltage detection circuit T403 TRCHG Constant current/ Superimposition To transfer voltage switch circuit charging roller Negative voltage TRNFOT* generation circuit TRCRNT F05-401-01 5 - 8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 169: Turning On And Off The Bias

    ASIC on the DC controller PCB then varies the pulse width of the primary/developing DC bias output level signal to ensure that the DC bias is kept to a specific level. 5 - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 170: Correcting The Voltage Level (Atvc Control)

    Sheet-to-Sheet Bias It is a bias with a lower level, used to prevent toner from adhering to the transfer charging roller in no-image area (between sheets) during continuous printing. 5-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 171: Detecting The Presence/Absence Of A Cartridge And The Level Of Toner

    DC controller PCB TB403/TB404 ASIC Developing bias generation circuit To developing cylinder Developing bias detection circuit TNRCHKD TB405/TB406 Toner level TNRCHKT detection circuit From toner level sensor F05-501-01 5-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 172: Sequence Of Detection (Level Of Toner)

    0.2 se for more. after a 3rd re-try. Start key (unit: sec) STBY INTR PRNT Level check re-try re-try re-try Developing AC bias Developing DC bias F05-502-02 5-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 173 LCD: “Toner Empty/Replace Cartridge.” If detection is executed 3 times to find out the level of toner at power-on, a wait time of about 40 sec is needed. Memo 5-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 174: Monitoring The Waste Toner Case

    (PS120) will be pushed, causing the machine to know that the waste toner case has be- come full. Cleaning blade Waste tonner assembly PS120 Toner stirring Drum torque limiter unit F05-601-01 5-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 175 PS120 J113 CFULL* F05-602-01 The water toner case is capable of storing about 210 g of toner (about 23,000 pages of A4, at 3% print ratio). Memo 5-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 176 Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. 5-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 177: Photosensitive Drum

    (Do not use paper, lint- free or otherwise). Do not dry wipe it or do not use solvent. Moreover, do not use drum cleaning powder. 5-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 178: Developing Assembly

    Chapter 6) 6) Remove the two screws [4], and detach the shaft guide [5]. F05-702-02 7) Holding the grips [6], slowly pull out the developing assembly [7]. F05-702-03 5-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 179 [11]. 4. When mounting the devel- oping assembly, be sure to fit the positioning pin [12] (at its rear) into the bushing [13]. [11] F05-702-05 [13] [12] F05-702-06 5-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 180: Transfer Roller

    5-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 181: Chapter 6 Pickup/Feeding System

    CHAPTER 6 PICKUP/FEEDING SYSTEM COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 183: Outline

    25 mm in depth (250 sheets max. of 80 g/m Paper size settingCassette: by user Manual feed tray: by user Related user mode Paper size settings for manual feed tray T06-101-01 6 - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 184: Arrangement Of Major Rollers And Sensors

    Multifeeder paper sensor PS151 Cassette paper sensor PS152 Retry sensor Pickup roller Feeding roller Separation roller Vertical path roller Manual feed pickup roller Registration roller Delivery roller T06-102-01 6 - 2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 185: Controlling The Pickup Assembly

    The paper reaches the delivery tray after moving through the transfer, separation, and fixing/delivery assemblies. Main motor drive signal (MTRON) M101 Registration clutch drive signal (RGDRV) CL101 Cassette pickup solenoid drive signal (CSTFD) SL151 F06-201-01 6 - 3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 186: Pickup Form The Cassette

    Pickup roller gear to rotate the pickup roller. Pickup roller shaft gear Drive relay gear Relay gear F06-201-03 6 - 4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 187 5. After pickup, the paper is moved under the vertical path roller and then to the registration roller assembly. Feeding roller shaft gear F06-201-04 6 - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 188: Pickup Retry

    Start key ON or 2nd pickup print signal input 1st retry 2nd retry Cassette pickup (SL151) solenoid Retry sensor Normal Error (PS152) Main motor (M101) (L=specific time) F06-201-05 6 - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 189: Detecting The Size Of Paper In The Cassette

    PSSN 4 : push switch is pressed. : push switch is not pressed. : used as a special default paper (Refer to 5.4.9 in Chapter13) T06-201-01 6 - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 190: Controlling The Pickup From The Multifeeder Tray

    (MTRON) Manual feed pickup solenoid drive signal Manual feed pickup roller (MFPD) Registration clutch drive signal (RGDRV) Registration roller Holding plate Manual feed separation pad F06-202-01 6 - 8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 191: Pickup From The Multifeeder Tray

    When the DC controller PCB generates the manual feed pickup solenoid drive signal (MFPD) and the solenoid goes ON as a result, the stopper will be released so that the pickup roller stops to rotate. 6 - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 192 CHAPTER 6 PICKUP/FEDING SYSTEM Lifter plate in up position Lifter plate in down position Manual feed pick roller Manual feed separation pad M101 Multifeeder pickup solenoid Multifeeder pickup clutch Claw F06-202-02 6-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 193: Multifeeder Retry Operation

    When fax reception data is to be printed on paper from the multifeeder tray, only the method under 2. above will be effective. 6-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 194: Controlling The Registration Roller

    ON, thereby increasing or decreasing the leading edge margin to suit the original. Main motor drive signal M101 (MTRON) Registration roller Registration clutch drive signal (RGDRV) Registration paper detection drive signal (RGSNS*) PS101 F06-301-01 6-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 195: Detecting Jams

    Present Present T06-401-01 You can check the condition of a sensor (presence/absence of paper or jam detection) by making the following selections; service mode>test mode>6: FACULTY TEST>6-3: SENSOR. 6-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 196: Sequence Of Jam Detection

    ON within a specific period of time after the sensor N-1 goes ON. Start key ON or PRINT setting accepted INTR PRINT Sensor N-1 Jam check Error Normal Sensor N feed period F06-402-01 6-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 197 Notation Name Delay jam PS101 Registration sensor Present PS102 Paper full sensor Absent PS103 Delivery sensor Present PS105 Multifeeder paper sensor Absent PS151 Cassette paper sensor Absent T06-402-02 6-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 198: Stationary Jams

    The machine will identify the following condition as a stationary jam: the delivery sen- sor (PS103) goes ON 1.4 sec after the initial rotation (INTR), or the registration sensor (PS101) goes ON at the start of initial rotation (INTR). 6-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 199: Cover Open Jam

    The machine retains the following data at time of a jam, automatically using them after removal of the jam: • remaining number of prints to make • printing mode 6-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 200: Disassembly And Assembly

    Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. 6-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 201: Cassette Pickup Assembly

    5) Remove the 4 screws [3], and detach the 2 fixing plate [4]. 6) Remove the 2 screws (2/ washer) [5], and detach the leaf spring [6]. 7) Disconnect the connector [7]. F06-501-02 6-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 202 10) Remove the 5 screws [12] and the [14] screw (w/ washer) [13]. 11) Disconnect the 3 connectors [14], and [12] detach the cassette pickup assembly [15]. [13] [12] [14] [15] F06-501-05 6-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 203: Removing The Cassette Pickup Roller

    [2] or the like from the left side of the machine. 4) Grab the pickup roller [3], and detach F06-501-07 F06-501-08 6-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 204: Removing The Feeding/Separation Roller

    1) Remove the screw [1], and slide out the paper size detecting switch [2]. 2) Disconnect the connector [3], and re- move the paper size detecting switch [2]. F06-501-11 6-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 205: Removing The Cassette Paper Sensor

    2) Disconnect the connector [1], and re- move the retry sensor [2]. F06-501-13 5.1.8 Removing the Pickup Motor (20 cpm model only) See to 4.4.1 Removing the Pickup Motor in Chapter9. 6-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 206: Multifeeder Tray Assembly

    (so as not to come into direct contact with its surface) until the hold- ing plate is in low position (by the manual feed roller cam). F06-502-02 6-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 207: Removing The Multifeeder Pickup Roller

    When Mounting After mounting the multifeeder pickup roller, rotate the multifeeder pickup roller until it stops, and check to make sure that the cam [4] is as shown. F06-502-04 6-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 208: Removing The Separation Pad

    2) Remove the 2 screws [1], and detach the cover [2]. F06-502-06 3) Disconnect the connector [3], and free the sensor hook [4]; then, detach the multifeeder paper sensor [5]. F06-502-07 6-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 209: Removing The Multifeeder Pickup Solenoid

    8) Remove the copyboard cover. 9) Remove the cassette rear cover. 10) Disconnect the connector [1], and re- move the 2 screws [2]; then, detach the delivery fan assembly [3]. F06-503-01 6-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 210 3 mm in diameter. Take care not to use the wrong screw. F06-503-02 12) Remove the 2 screws [7], and detach the fixing plate [8]. F06-503-03 6-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 211 4 screws to be used at the top are 3 mm in diameter, while the 4 screws to be used at the bottom is 4 mm in diameter. 6-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 212 18) Remove the 3 screws [21], and detach the left cover rail [22]. [22] F06-503-06 19) Remove the shaft [25] and bushing [24] of the multifeeder pickup roller gear [23]. [25] [24] [23] F06-503-07 6-30 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 213 2) Remove the 2 screws [1], and detach the leaf spring [2] from the boss [3]. F06-504-01 3) Remove the screw [4], and detach the jam removing knob [5]. F06-504-02 6-31 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 214: Paper Sensor

    5.4.2 Removing the Registration Paper Sensor 1) Remove the drive assembly (5.3.1 in Chapter6). 2) Disconnect the connector [1]. 3) Free the 4 claws [2], and detach the registration paper sensor [3]. F06-504-05 6-32 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 215: Clutch

    2) Disconnect the connector [1], and free the harness [2] from the harness guide. 3) Remove the resin E-ring [3], and de- tach the registration clutch [4]. F06-504-06 6-33 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 217: Chapter 7 Fixing System

    CHAPTER 7 FIXING SYSTEM COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 219: Outline Of Operation

    [4] Control in ESS (energy save) mode Pressure roller By cleaning mode in user mode cleaning Error detection [1] By thermistor (overheating) [2] Thermal switch (overheating) T07-101-01 7 - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 220 Halogen heater (800 W) (H101) Main thermistor Temperature control, error detection (TH101) Sub thermistor Error detection (TH101) Thermal switch Error detection (230 ± 10°C) (THSW101) T07-101-02 7 - 2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 221: Controlling The Fixing Temperature

    J120 Connector THCNCT Fixing detection assembly circuit 1 2 3 4 5 6 J913 6 5 4 3 2 1 TH101 TH101 J915 THSW101 H101 F07-201-01 7 - 3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 222: Controlling The Temperature

    STBY PRINT Green Green Wait indication Fixing heater (H101) Heavy paper 200 C mode 190 C 180 C Plain paper 170 C mode 140 C F07-202-01 7 - 4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 223: Control At Time Of Power-On

    (con- tinuous printing) until the control temperature for a specific mode is reached. 7 - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 224: Control According To The Type Of Paper

    • Down sequence is started when the reading of the sub thermistor is 210°C. • Down sequence is ended when continuous printing ends. 7 - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 225: Control In Ess (Energy Save Mode)

    The power save mode (energy save mode) for user mode at time of ship- ment from the factory is set to 15 min. Memo 7 - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 226: Detecting An Error

    After the end of the Wait period, the reading of the main thermistor is 100°C or lower. • At time of standby, the reading of the sub thermistor is 50°C or lower. 7 - 8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 227 At time of initialization, the ZEROXI* signal of the power supply cannot be detected. • The ZEROXI* signal does not arrive for 3 sec during temperature control. • A triac short is detected (ASIC). 7 - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 228: Protective Mechanism

    ‘0’ if the FSRDRV* signal is ‘0’ (fixing heater ON). As such, the ASIC will as- sume that the fixing heater activation is faulty (triac short circuit) if the HEATDT* signal goes ‘1’. 7-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 229: Disassembly And Assembly

    Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. 7-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 230: Removing The Fixing Assembly

    2 screw holes [3] against the 2 holes [2] in the fixing connector cover removed previously. And attach the fixing connector cover [4]. F07-301-02 7-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 231 [6] and the fixing connector fixing plate [7]. F07-301-03 9) Disconnect the 3 connectors [9] from the fixing connector fixing plate [8]; then, free the harness from the harness guide. F07-301-04 7-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 232 If such is the case, release the locking le- ver [16], to which the fixing [14] roller gear is linked. F07-301-06 [16] F07-301-07 7-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 233: Cleaning The Inside Of The Fixing Assembly Or Replacing Its Parts

    3.3 Removing the Delivery Sensor 1) Remove the fixing assembly[1]. 2) Disconnect the connector [2], and free the 4 claws [3]; then, detach the deliv- ery sensor [4]. F07-303-01 7-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 234: Removing The Pressure Roller

    4) Remove the screw [4], and detach the drive gear shaft plate [5] and the gear [6]. 5) Free the claw [7], and detach the gear [8]. 6) Remove the gear [9]. F07-304-02 7-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 235 [11]; then, detach the delivery roller unit [12]. [10] [12] [10] [11] F07-304-03 8) Remove the 2 screws [13], and detach [14] the delivery lower cover [14]. [13] F07-304-04 7-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 236 9) Push down the pressure releasing lever [17] to remove the pressure. [17] F07-304-06 10) Remove the 2 screws [18], and detach the 2 linking plates [19]. [18] [19] [19] [18] F07-304-07 7-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 237 [23] F07-304-09 12) Remove the 2 screws [24] for the pres- [25] sure roller assembly, and detach the inlet guide [25]. [24] F07-304-10 7-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 238 If the pressure releasing lever [31] [30] or the fixing shaft [31] has come off when the pressure roller is removed, be sure to mount them back as shown. [30] F07-304-12 7-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 239 CHAPTER 7 FIXING SYSTEM When mounting the pressure [32] [33] roller, check to make sure that the contact plate [32] is in con- tact with the inlet guide [33]. F07-304-13 7-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 240: Removing The Fixing Roller/Fixing Heater/Separation Claw

    4) Check the thermistor [4] and the ther- mal switch [5] for scratches, dirt, and deformation. If any, replace the fixing assembly. Do not clean the thermistor [4] or the thermal switch [5]. F07-305-02 7-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 241 CHAPTER 7 FIXING SYSTEM 5) Remove the spring [6], detach the separation claw [7]. F07-305-03 7-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 242: Mounting The Fixing Roller/Fixing Heater/Separation Claw

    [4] in your hand. 4) With attention to the separation claws [1], force the fixing roller [4] against the paper and place it on the fixing as- sembly. F07-306-02 F07-306-03 7-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 243 F07-306-04 Check to make sure that the bushing [8] is mounted as shown and that the side [9] on both ends of the bushing are parallel. F07-306-05 7-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 244 (20cm in length and 20mm in width); then, attach a coin (about 5g) to the strip. 8) Insert the strip [14] between the ther- mistor [13] and the fixing roller [11]. [14] F07-306-07 7-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 245 [19] are correctly mounted by lightly pushing and then releasing the fixing aluminum core [20]. F07-306-09 12) Hereafter, put back the fixing assembly by reversing the steps. 7-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 246 : it must be 350Ω or less [21] or less b. between the earth contact [21] and the [23] inlet guide [20] : it must be 10Ω or less [21] or less F07-306-10 7-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 247 [24] is in contact with the inlet guide [23]. F07-306-12 15) After the checks, put back the fixing assembly by reversing the steps. 7-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 249: Control System

    CHAPTER 8 EXTERNALS AND AUXILIARY CONTROL SYSTEM COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 251 The indication on the LCD is in 2 lines of 20 characters each. 2. Fax Model The LCD consists of 80 x 320 dots. Image processor Control panel PCB 2 Control panel PCB 1 Key SW Key SW ASIC F08-101-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 252: Power Supply

    AC power to the power supply PCB (SW101) Cover switch detects state (open/closed) of front cover and left cover (DORSW1, DORSW2) cuts 24VR2 power to main motor T08-201-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 253 Remote processor PCB electrical loads ON/OFF system 12VS 12VS 24VR1 NCU PCB*1 24VR2 24VR1 Original detection/ Electrical loads reader motor drive : Accessory *1: standard if fax model F08-201-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 254: Rated Outputs From The Power Supply Pcb

    T08-201-03 The above levels apply when the AC input is between 85 and 135 V for the 120V model and between 187 and 264 V for the 230V model. COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 255: Protective Mechanisms

    • transfer charging roller application voltage (DC positive voltage or DC negative voltage) For the control of biases applied to each load, see “Image Formation System” in Chapter 5. COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 256: Control At Time Of Energy Save Mode

    In ESS1 control, however, 24VR2 to the DC controller PCB is retained for control of the fixing heater. Power Consumption in Standby Normal standby : about 30 W Memo ESS1 control : about 20 W ESS2 control : about 4.8 W COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 257 Original detection/ Electrical loads reader motor drive Control panel ESS control block ADF*1 Printer board NCU PCB*1 Image processor PCB : Accessory *1: standard if fax model F08-301-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 258: Operation

    [6] If the machine is in off-hook state (on a fax model). [7] If the report output time arrives (on a fax model). [8] If the timer call time arrives (on a fax model). COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 259: Fan

    CHAPTER 8 EXTERNALS AND AUXILIARY CONTROL SYSTEM 4 Fan 4.1 Outline The machine is equipped with a single fan for discharge of heat from inside it. FM101 F08-401-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 260 (FANDRV) is supplied to rotate the heat-discharge fan at half speed. DC controller PCB +24V Heat discharge fan FANFULL J106 (FM101) ASIC Drive voltage FANDRV FANON control block FANLOCK* F08-402-01 8-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 261: Sequence Of Operation (Fan Drive)

    WAIT STBY INTR PRINT PRINT LSTR STBY 30sec Heat discharge fan (FM101) Registration paper sensor (PS101) Delivery sensor (PS103) : full-speed (+24 V) : half-speed (+16 V) F08-402-02 8-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 262: Back-Up Battery

    PCB is set to OFF. To prevent the loss of data dur- ing service work, be sure to print out the contents of the memory before starting the work. 8-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 263: Lithium Battery (Bat1)

    PCB, and turn off the machine, all control data will be reset to default set- tings. If you must disconnect JP1/JP201, therefore, be sure to print out the control data, and enter the data after connecting JP1/JP201. 8-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 264 ERROR E000” you will need to restart the machine. 4. Be sure to enter the data for control memory you printed before replac- ing the image processor PCB. 8-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 265 J221 J263 J212 J271 J264 J235 J203 J216 J206 J211 J208 J210 J206 J244 J209 J202 J209 J204 J204 J234 JP201 J208 JP201 J202 BAT1 BAT1 J204 F08-501-02 8-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 266: Back-Up Data

    #11. DOWNLOAD downloading to ROM on various PCBs #12. CLEAR initializing various data to default settings #13. ROM version indication #14.CS SET malfunction T08-502-02 8-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 267 Data Backed Up by BAT2 Item Description Transmission image transmission (memory transmission, broadcast) timer transmission timer broadcast polling transmission relay broadcast transmission reception image memory reception T08-502-04 8-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 268: Printing Out The Back-Up Data List

    (not used) output. c. Control data Item List Communication con- Activity report trol record System dump record System dump list T08-502-07 8-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 269: Disassembly And Assembly

    Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. 8-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 270: External Covers

    CHAPTER 8 EXTERNALS AND AUXILIARY CONTROL SYSTEM 6.1 External Covers [12] [13] [10] [16] [15] [11] [14] F08-601-01 8-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 271 [13] Left rear cover ← [16] Multifeeder tray [15] Rear upper cover ← [14] Rear cover ← [12] Left upper cover ← [8] Right upper cover ← ADF or copyboard cover 8-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 272: Removing The

    1) Remove the 3 screws [1]. F08-601-03 2) Remove the 3 bosses [2] on the left and right; then, free the 4 claws [3], and de- tach the control panel lower cover. F08-601-04 8-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 273: Control Panel

    F08-602-01 3) Remove the 2 screws [3] each from the left and right, and 1 screw [4] each from the grounding wire on the left and right. F08-602-02 8-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 274: Removing The Main

    2) Remove the printer board unit. (if equipped with printer functions; see 6.5.11) 3) Disconnect the connector [1]. 4) Remove the 3 screws [2], and detach the main motor [3]. F08-603-01 8-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 275: Discharge Fan

    When mounting the heat dis- charge fan, be sure to match the arrow [6] indicating the direc- tion of air current and the arrow [7] on the hood. F08-604-03 8-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 276: Pcbs

    2) If not, perform the steps so that the mar- gin is as indicated. 8-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 277: Removing The Ram Dimm

    2) Taking care not to touch the elements, push down the socket lever [2], and de- tach the RAM DIMM [3]. (The number of slots differs from model to model.) F08-605-04 8-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 278: Removing The Rom Dimm

    4) Remove other screw [4], and detach the flexible cable retainer [5]. 5) Remove the flexible cable [6]. 6) Remove the 3 screws [7], and detach the protective panel [8]. F08-605-07 8-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 279 PCB [11] is hidden behind the humidity preventing plate [13], per- form the following: If the screw [12] is not hidden, go to [12] [11] [12] [13] step 12). F08-605-09 8-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 280 PCB [21] to the front to detach. 14) If you have replaced the PCB, go through the instructions given for re- placement (See to 2.3.6 in Chapter13). [19] [18] F08-605-12 8-30 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 281: After Replacing The Analog Processor Pcb

    [5]; then, fit the 2 clips [6] in front and at back of the core [5] (by reversing left and right) to secure the core [5] in place. F08-605-14 8-31 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 282: Removing The Original Detection/Reader Motor Pcb

    3) Remove the 7 screws [3], and detach the printer board unit [4]. F08-605-16 6.5.12 Removing the Cassette controller PCB (20 cpm model only) See to 4.3.1 in Chapter9. 8-32 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 283 CHAPTER 9 CASSETTE UNIT COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 285 From pickup motor of cassette unit 3-cassette unit For cassette 1, from main motor of host; for 2/3 cassette, from cas- sette pickup motor mounted to 2nd cassette T09-102-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 286 1.3 Arrangement of Major Rollers and Sensors The major rollers and sensors are arranged as follows: • 1-Cassette Unit [2] [3] • 2-Cassette Unit [2] [3] • 3-Cassette Unit [2] [3] F09-103-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 287 CHAPTER 9 CASSETTE UNIT Ref. Name Vertical path roller Separation roller Feeding roller Pickup roller Cassette paper sensor (PS151) Re-try sensor (PS152) T09-103-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 288: Pickup Assembly

    1-Cassette Unit M101 SL151 SL151 : cassette unit of host : 1-cassette unit F09-201-01 Ref. Name Link gear Main motor drive signal (MTRON) Cassette pickup solenoid drive signal (CSTFD) T09-201-01 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 289 : cassette unit of host : cassette unit of 2-cassette unit F09-201-02 Ref. Name Link gear Main motor drive signal (MTRON) Pickup solenoid drive signal (CSTFD) Pickup motor drive signal (MTRON) T09-201-02 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 290 : cassette unit of host : cassette unit of 3-cassette unit F09-201-03 Ref. Name Link gear Main motor drive signal (MTRON) Pickup solenoid drive signal (CSTFD) Pickup motor drive signal (MTRON) T09-201-03 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 291: Pickup Control

    See 2.1 of Chapter 6. 2.3 Cassette Pickup Operation See 2.1 of Chapter 6. 2.4 Pickup Re-Try Operation See 2.1 of Chapter 6. 2.5 Cassette Paper Size Detection See 2.1 of Chapter 6. COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 292: Detecting Jams

    3.2 Sequence of Jam Detection 3.2.1 Delay Jam See 4.2.1 of Chapter 6. 3.2.2 Stationary Jam See 4.2.2 of Chapter 6. 3.2.3 Jam History Se 4.2.4 of Chapter 6. COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 293: Disassembly And Assembly

    Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 294: Removing The Cassette Unit

    2 linking plates [2]. F09-401-01 3) Remove the cassette rear cover. 4) Remove the 4 screws [3] from the rear of the machine, and detach the 2 link plates [4]. F09-401-02 9-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 295 CHAPTER 9 CASSETTE UNIT 5) Remove the washer screw [5]. F09-401-03 6) Disconnect the connector [6], and free the harness from the guide. F09-401-04 9-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 296: Cassette Pickup Assembly

    See Chapter 6 4.2.4 Removing the Paper Size Switch See Chapter 6 4.2.5 Removing the Cassette Paper Sensor See Chapter 6 4.2.6 Removing the Re-Try Sensor See Chapter 6. 9-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 297: Drive-Related Parts

    4.4.1 Removing the Pickup Motor 1) Remove the cassette rear cover. 2) Remove the 4 screws [1], and discon- nect the connector [2]; then, detach the pickup motor [3]. F09-404-01 9-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 299: Chapter 10 Inner 2-Way Tray

    CHAPTER 10 INNER 2-WAY TRAY COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 301: Specifications

    Power supply DC24V/5V from host T10-101-01 Names of Trays F10-101-01 tray A : No. 2 delivery slot tray B : No. 1 delivery slot (host) 10-1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 302: Arrangement Of Rollers And Sensors

    [1] No. 2 delivery roller [2] Delivery flapper [3] No. 2 delivery tray [4] No. 2 delivery roller [5] No. 2 delivery sensor [6] No. 2 full detection sensor F10-102-01 10-2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 303: Controlling Delivery Operation

    Delivery tray A or delivery tray B may be selected for a specific type of output (copies, prints) when installing the inner 2-way tray. user mode>01 COMMON SETTINGS>07 TRAY SETTINGS>TRAY A, TRAY B Memo 10-3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 304 3.2 Sequence of Jam Detection 3.2.1 Delay Jam See 4.2.1 of Chapter 6. 3.2.2 Stationary Jam See 4.2.2 of Chapter 6. 3.2.3 Jam History See 4.2.4 of Chapter 6. 10-4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 305 Do not leave them out when assembling the machine. As a rule, do not operate the machine with any of its parts removed. 10-5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 306: Removing The Inner 2-Way Unit

    4) Remove the left rear cover. 5) Remove the 2 screws [1], and detach the left front cover [2]; then, detach the in- ner deliver upper cover [3]. F10-401-01 10-6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 307 7) Remove the 2 screws [6], and detach the delivery tray [7]. F10-401-02 8) Remove the inner delivery tray [8]. F10-401-03 9) Detach the fixing connector cover [9] as shown. F10-401-04 10-7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 308 [13]. [13] [11] F10-401-06 [14] 12) Disconnect the 3 connectors [14] from the fixing connector fixing plate, and free the harness from the harness guide. [14] F10-401-07 10-8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 309 (less than 2 mm). 2. When removing the fixing assembly, be sure to hold it as shown. Be sure not to impose force on the sensor lever [17]. F10-401-09 10-9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 310 [19], and pulley [19] [18] flange [20] of the fixing assembly. [20] F10-401-10 15) Remove the solenoid pin [21] used to link the solenoid arm and the plunger. [21] F10-401-11 10-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 311 CHAPTER 10 INNER 2-WAY TRAY 16) Remove the 2 screws [22], and detach the inner 2-way solenoid [23]. [22] [22] [23] F10-401-12 10-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 313: Chapter 11 Installation

    CHAPTER 11 INSTALLATION COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 315: Selecting The Site Of Installation

    Some, nevertheless, find the odor unpleasant, requiring adequate ventilation of the room. 5. The machine must remain level, its feet fully in contact with the floor. 11-1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 316 947 mm / 37 in. F11-101-01 7. The machine must be installed in a well-ventilated area. Be sure, however, not to install the machine near any air vent of the room. 11-2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 317: Unpacking And Installing The Machine

    2. Be sure to work as a group of two. 11-3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 318: Installing The Machine

    9) setting the date/time 10) storing the specifications report 11) setting the fax functions (if equipped with fax functions) 12) checking the printer functions (if equipped with printer functions) 11-4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 319 On the left side, be sure to support it at its top. (Support- ing it at the bottom on the left side can cause damage/deforma- tion of the left lower cover.) F11-203-01 11-5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 320 4) Remove the CS fixing screw [1]. Open the front cover, and store the removed screw [2] in the storage area. F11-203-02 11-6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 321 2) Turn the developing assembly locking lever [1] clockwise to unlock. F11-204-01 3) Open the multifeeder tray [2], and pull the grip [3] to slide out the left cover [4]. F11-204-02 11-7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 322 5) Remove the tape [5] used to keep the transfer charging roller in place. F11-204-03 4) Remove the tape, and remove the dummy drum [6] fitted to the machine. F11-204-04 11-8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 323 2) Unpack the drum unit, and remove the air-bubble sheet [2]. F11-205-02 At this time, do not remove the packing tape [3] used to protect the drum. F11-205-03 11-9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 324 F11-205-04 4) Then, remove the packing tape [6] of the drum protection sheet, and remove the drum protective sheet [7]. F11-205-05 11-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 325: Mounting The Toner Cartridge

    [3] and keeping the taped face up- ward. Check to be sure that it has been fully fitted into the machine. F11-206-02 11-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 326 4) Holding the grip [4] of the toner car- tridge, pick the tab [5] of the tape, and pull the tape out horizontally. F11-206-03 5) While holding the grip lever [6], turn it counterclockwise. F11-206-04 11-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 327 6) Turn the developing assembly locking lever [7] counterclockwise to lock it in place. F11-206-05 7) Mount the left cover, and close the front cover. 8) Close the multifeeder tray. 11-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 328: Putting Paper In The Cassette

    [2] until it stops. F11-207-01 2) Remove tapes and the cable band [3] used to keep the holding plate of the cassette in place. F11-207-02 11-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 329 F11-207-04 5) Shift the paper trailing edge guide plate [9] to detach while referring to the marking [8] of the guide plate. F11-207-05 11-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 330 [12], and attach the cassette size label [13] for the [12] size of paper to use; then, set the indi- cating plate to the cassette. [13] F11-207-08 11-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 331 Memo [15] ing plate locked it. If the lock of the holding plate is released, press the marking PUSH DOWN lightly before placing paper. F11-207-10 11-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 332: Placing Paper In The Multifeeder Tray

    2.8 Placing Paper in the Multifeeder Tray 1) Open the multifeeder tray [1]. F11-208-01 11-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 333 [4] flush, place the stack of paper in the multifeeder tray. Adjust the paper width guide to suit the width of paper. Do not force the paper width guide against the paper. F11-208-03 11-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 334: Checking The Copy Images

    • There is no abnormal noise. • The image quality of copies made at each default ratio is normal. • As many copies as specified are made normally. 11-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 335: Selecting The Country/Region Through Service Operation

    4) Press the OK key so that the entered type settings will be stored. 5) Press the clear key to return the copy- ing mode. 11-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 336: Setting The Date/Time (User Mode)

    5) Press the OK key so that the entered date/hour will be stored. 6) Press the clear key to return the copying mode. 11-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 337: Storing The Specifications Report

    (Free the jam instructions sheet from the claw before fitting in the report.) F11-212-01 5) Clean up the area around the machine. 11-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 338: Setting The Fax Functions (If Equipped With Fax Functions)

    2) Press the On-Hook key in the control panel, and check to make sure that the line tone is heard. Otherwise, check the connection of the line. 3) Send/receive an original to check the operation and the image quality. 11-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 339: Checking The Printer Functions (If Equipped With Printer Functions)

    5) Turn off the machine, and connect the network cable. 6) Turn on the machine. 7) Inform the user’s system administrator that the machine has been installed, and ask him/ her to make network settings. 11-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 340: Relocating The Machine

    7. Tape the covers and cassette in place. 8. If the machine is equipped with an ADF, place A3 or 11x17 copy paper on the copyboard glass, and tape the ADF in place. F11-301-01 11-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 341: Flow Of Accessory Installation

    RAM/ROM installation remote diagnostic installation printer board installation network interface board installation G3 expansion kit installation*1 *1: iR1610F/iR2010F 120V only F11-401-01 11-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 342: Installing The Card Readere-E1 (Accessory)

    5 Installing the Card Readere-E1 (accessory) 5.1 Points to Note for Installation For installation, be sure to obtain the following: 1) Card Reader Attachment Card reader Harness Screw Washer F11-501-01 11-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 343: Installation

    5.2 Installation 1) Remove the 7 screws [1], and detach the rear cover [2]. F11-502-01 2) Remove the 5 screws [3], and detach the right cover [4]. F11-502-02 11-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 344 [6] that comes with the unit to J10/ J210 of the image processor PCB. 5) Route the harness [6] as indicated, and lead it through the opening [8]. F11-502-04 11-30 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 345 [10] located second from the front. [12] Be sure to keep the connector [11] for the harness out of the hole [12] as indicated. [11] F11-502-06 11-31 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 346 [16] 11) Mount the card reader [17] in place us- [15] ing a washer [16] and a screw [13]. [14] [11] [17] [13] F11-502-07 11-32 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 347: Setting And Checking After Installation

    Confirm that the operation panel restores the waiting status display. * Every department card for common users is assigned with a fixed department ID, which is printed on the card. 11-33 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 348 1) Remove the 7 screws [1], and detach the rear cover [2]. F11-601-01 2) Mount the RAM DIMM [4]. Take care not to damage the ele- ments and the like. F11-601-02 11-34 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 349 7) Check to be sure that the LCD indi- cates the new RAM size. 8) Press the Stop key and then the Clear key to end test mode. 11-35 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 350 Be sure to print out all image data. 6.2.2 Mounting the RAM 1) Remove the 7 screws [1], and detach the rear cover [2]. F11-602-01 11-36 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 351 3) Mount the RAM DIMM [4]. You may use either J71 or J72 of the image pro- cessor PCB. Take care not to damage the ele- ments or the like. F11-602-03 11-37 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 352 10 Check to see that the reading on the LCD indicates the increase in RAM. 11) Press the Stop key and the Clear key in sequence to end test mode. 11-38 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 353: Device Ii (Accessory)

    [3] Harness band ........ 4 pcs. [4] Switch setting label ...... 1 pcs. [5] Grounding wire ..... 1 pc.(not used) [6] Modular jack cable ......1 pc. F11-702-01 11-39 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 354: Installation To The Copier

    1) Remove the two screws [1] to detach the RDD’s top cover [2]. F11-703-01 2) Remove the four screws [2], and de- tach the face cover [1] from the copier’s rear cover. F11-703-02 11-40 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 355 F11-703-03 5) Disconnect the connector (J104) [1] from the G3 multiport PCB, and free the harness from the edge saddle [2]. 6) Remove the 4 screws [3]. F11-703-04 11-41 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 356 [2] from the image processor PCB. F11-703-05 8) Remove the multiport unit [1], and dis- connect the 2 connectors [2] from the NCU PCB. 9) Remove the multiport unit [1]. F11-703-06 11-42 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 357 G3 multiport PCB. F11-703-08 14) Mount the rear cover; thereafter, go to step 16). When installing the rear cover, take care not to damage the re- lay cable. 11-43 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 358 F11-703-10 18) Remove the slack from the cable be- tween the copier and the RDD; keep the excess cable to the RDD using the harness band [1]. F11-703-11 11-44 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 359 BAT1 placing the ROM (IC6; [1]) for upgrading the RDD, be LED5 LED6 LED4 sure to shift bit 7 of the DIP switch 2 [2] to ON. F11-703-13 11-45 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 360 22) Fit the Power Supply Unit into the power plug, and check that LED 1 [1] (green) on the RDD’s PCB comes on. LED1 LED2 LED3 BAT1 LED5 LED6 LED4 F11-703-15 11-46 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 361 4 [2] SW2-3 to make sure that LED5 [3] (red) SW2-4 comes on. SW2-5 SW2-6 SW2-7 See step 20). SW2-8 T11-703-02 LED1 LED2 LED3 BAT1 LED5 LED6 LED4 F11-703-16 11-47 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 362 SW2-4 [3] (red) goes out, indicating that the SW2-5 RAM has been reset. SW2-6 SW2-7 See step 20). SW2-8 T11-703-03 LED1 LED2 LED3 BAT1 LED5 LED6 LED4 F11-703-17 11-48 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 363 LED4 cuit, connect the existing telephone or fax machine to the RDD’s connector [2] (TEL), and connect the telephone cir- cuit to the RDD’s connector [1] (LINE). F11-703-19 11-49 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 364 4 [1] while LED6 [2] is flashing. Transmission is canceled in response to a press on the push switch 1 [3] while LED6 [2] is flashing. F11-703-21 11-50 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 365 [3]. (Make sure that the Power Unit’s cable is fixed in place on the cable guide inside the RDD and is not trapped by the top cover [2]. F11-703-24 11-51 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 367: Chapter 12 Maintenance And Inspection

    CHAPTER 12 MAINTENANCE AND INSPECTION COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 369: Periodically Replaced Parts

    1.2 Cassette Unit The cassette unit does not have parts that require periodical replacement. 1.3 Inner 2-Way Tray The inner 2-way tray does not have parts that require periodical replacement. 12-1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 370: Guide To Durables

    The cassette unit does not have parts that are referred to as durables. 2.4 Inner 2-Way Tray The inner 2-way tray does not have parts referred to as durables. 12-2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 371: Basic Service Work

    : 3.0 ± 1.5 mm left margin : 3.0 ± 2.0 mm right margin : 0.5 mm or more If not, make adjustments by referring to 2 of Chapter 13. 12-3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 372: Cleaning During A Visit

    4. Feeding Roller, Separation Roller, and Vertical Path Roller 1) Open the left lower cover, and clean the roller with lint-free paper while turning the roller by hand. If the dirt is excessive, use alcohol. 12-4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 373 1) Open the multifeeder tray, and detach the left cover. Clean the static eliminator of the transfer charging roller and the static eliminator of the pickup guide assembly with a blower brush or lint-free paper. 12-5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 374 [4] Feeding roller, Separation roller, Vertical path roller [5] Multifeeder pickup roller [6] Multifeeder separation pad [7] Registration roller [8] Transfer charging roller [9] Pre-transfer static eliminator, Transfer static eliminator 12-6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 375: Points To Note When Storing/Handling The Drum Unit

    4) Avoid areas subject to a corrosive gas (insecticide) or where the air is briny. 5) Keep the drum unit where the temperature is between 0 and 35°C. 6) Keep the drum unit out of reach of children. 12-7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 376: The Drum Unit

    Nevertheless, avoid exposing it to direct sunshine. The rays of the sun, in passing, is as strong as 10000 to 30000 lux in inten- sity. 12-8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 377: Troubleshooting

    CHAPTER 13 TROUBLESHOOTING COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 379: Image Adjustment Basic Procedure

    'OK' will be indicated at the end of adjustment. If there is a fault in the print images. 2 Checking the printer side. Check the printer side. F13-101-01 13-1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 380 Is there a scratch Go to the troubleshooting tables on the surface of the for image faults. drum or the developing cylinder? Replace the developing assembly or the drum unit. F13-101-02 13-2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 381: Standards And Adjustments

    C = 3.0 ± 2.0mm. < 2.5 ± 2.0mm > Trailing edge non-image width : C = 3.0 ± 2.0mm. < 2.5 + 1.9 / - 1.8mm > F13-201-03 13-3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 382: Adjusting The Image Position

    1. image leading edge margin adjustment (read start position in main scanning direc- tion) 2. left/right image margin adjustment (read start position in sub scanning direction) 3. leading edge non-image width (read ratio in sub scanning direction) 13-4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 383: Adjusting The Leading Edge Margin For The Printer Unit

    3) Insert a precision screwdriver through the left opening of the inside cover, and press the test print switch (SW101) on the DC controller PCB to execute test printing. SW101 F13-201-04 13-5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 384 If it is less than indicated, turn the volume counterclockwise. If it is more than indicated, turn the volume clockwise. VR101 Leading edge of paper – F13-201-05 13-6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 385: Adjusting The Image Position For Copying

    Image edge Higher setting Lower setting (an increase of '1' will (a decrease of '1' will decrease the margin by increase the margin by 0.04 mm) 0.04 mm) F13-201-07 13-7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 386 Adjustment unit 1 = 0.1% (in positive direction; range of adjusmentd: 0 to 9999; de- fault: 16) Higher setting (a higher setting will decrease the non-image width) Image leading edge Lower setting (a lower setting will increase the non-image width) F13-201-08 13-8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 387: Adjusting The Image Position For Adf Copying

    Image edge Higher setting Lower setting (an increase of '1' will (a decrease of '1' will decrease the margin by increase the margin by 0.04 mm) 0.04 mm) F13-201-10 13-9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 388 Adjustment unit 1 = 0.1% (in positive direction; range of adjusmentd: 0 to 9999; de- fault: 16) Higher setting (a higher setting will decrease the non-image width) Image leading edge Lower setting (a lower setting will increase the non-image width) F13-201-11 13-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 389: Checking The Fixing Roller Pressure (Nip)

    • left/right difference ( b - c) : 0.5 mm or less • middle edge difference (b - a, c - a) : 0.5 mm or more 10mm (middle of paper) (feed direction) 10mm F13-202-01 13-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 390: Electrical Parts

    2.3.3 When Replacing the Contact Sensor After replacing the PCB, go through the following: 1) Execute gain auto adjustment by making the following selections in service mode: TEST MODE>2 CCD TEST>8. 13-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 391: When Replacing The Image Processor Pcb

    : data set by the user by pressing the Additional function key in the control panel. service mode data : service mode settings data control data : communications control record; of previous 40 communica- tions; system dump record 13-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 392: Chapter 13 Troubleshooting

    J221 J263 J212 J271 J264 J235 J203 J216 J206 J211 J208 J210 J206 J244 J209 J202 J209 J204 J204 J234 JP201 J208 JP201 J202 BAT1 BAT1 J204 F13-203-01 13-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 393: When Replacing The Dc Controller Pcb

    2.3.6 When Replacing the Analog Processor PCB 1) After replacing the PCB, execute gain auto adjustment by making the following selec- tions in service mode: TEST MODE>2 CCD TEST>8. 13-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 394: Checking The Sensors

    Status screen of each respective sensor will appear; for instance, when ‘1’ is pressed on the keypad, Sensor name Current sensor status DS of CRG on DCVS on Current sensor status Sensor name F13-204-02 13-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 395 CT4: 3rd cassette unit paper size (PS151); on/paper present, of/paper absent 3rd cassette unit paper size detecting switch (SW105); indicates paper size *If 2-cassette standard type, indication the 2nd cassette. '4' is pressed on the keypad. F13-204-03 13-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 396 BDOC: original size; indicates paper size based on combinations of original size sensor states BDSS: original size sensors (PS117, PS116, PS115, PS114); on/original present, of/original absent F13-204-04 13-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 397: Troubleshooting Image/Operation Faults

    Check the copyboard cover and copyboard glass (standard white plate) for dirt and a scratch. If soiled, clean it with a solution of mild detergent or alcohol; if scratched, re- place them. 13-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 398: Checking The Transfer Charging Roller/Static Eliminator

    3) Condensation on the pickup/feed guide can cause paper feeding faults. If condensation has developed, dry wipe the part, or leave the machine alone and powered for 60 min. 13-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 399: Blank Page

    CHAPTER 13 TROUBLESHOOTING Blank Page 13-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 400: Image Fault Samples

    21. The copy is blank. 22. The copy is solid black. * Copies made with the copyboard lifted; faults may also appear on normally made copies. Strips may vary in width. 13-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 401: Troubleshooting Image Faults

    7) Is the connector between the high-voltage leaf spring and the DC controller PCB normal? Correct the connection. If the fault cannot be corrected, replace the faulty part. 13-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 402 16) Are the CS unit and the spacers mounted correctly? Also, are the spacers free of wear? Correct the mounting. If the fault cannot be corrected, replace the faulty part. 13-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 403 18) Try replacing the contact sensor. Is the fault corrected? YES: End. Analog processor PCB, Image processor PCB 19) Try replacing the analog processor PCB. Is the problem cor- rected? YES: End. Replace the image processor PCB. 13-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 404: The Copy Has Uneven Density

    9) Are the CS unit an the spacers mounted correctly? Also, are the spacers free of wear? YES: Replace the contact sensor. Correct the fault. If the correction is not possible, replace the faulty part. 13-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 405: The Copy Is Foggy

    7) Are the CS unit an the spacers mounted correctly? Also, are the spacers free of wear? YES: Replace the contact sensor. Correct the fault. If the correction is not possible, replace the faulty part. 13-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 406: The Copy Is Foggy

    7) Are the CS unit and the spacers mounted correctly? Also, are the spacers free of wear? YES: Replace the contact sensor. Correct the fault. If the fault cannot be corrected, replace the faulty part. 13-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 407: The Copy Has White Strips

    9) Are the CS unit and the spacers mounted correctly? Also, are the spacers free of water? YES: Replace the contact sensor. Correct the fault. If the fault cannot be corrected, replace the faulty part. 13-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 408: The Output Has White Strips

    7) Are the CS unit and the spacers mounted correctly? Also, are the spacers free of wear? YES: Replace the contact sensor. Correct the fault. If the fault cannot be corrected, replace the faulty part. 13-30 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 409: The Back Of The Copy Is Soiled

    If the dirt cannot be removed, replace the roller. Clean the guide. Fixing assembly 4) Execute fixing roller cleaning in user mode. Is the fault corrected? YES: End. Replace the fixing assembly. 13-31 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 410: The Copy Has A Poor Fixing

    3) Is the roller pressure (nip) as indicated? YES: End. Fixing assembly 4) Try replacing the fixing assembly. Is the fault corrected? YES: Replacing the fixing assembly. Replace the DC controller PCB. 13-32 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 411: Excessive Margin)

    (See 2.1.2 of Chapter 13.) YES: End. Registration clutch, DC controller PCB 5) Is the registration clutch operating normally? YES: Replace the DC controller PCB. Replace the registration clutch. 13-33 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 412: The Copy Has Blurred Images

    7) Does the fault occur at intervals of about 50 mm? YES: Check the developing assembly, and mount it correctly. If the fault cannot be corrected, replace the developing assembly. Replace the drum unit. 13-34 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 413: The Copy Is Foggy

    5) Make a reduced copy (about 50% to 60%), and compare it against a copy made in Direct. Is the location of the fault different? YES: Check the rear unit. Check the feeding system. 13-35 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 414: The Copy Has Poor Sharpness

    6) Try replacing the transfer charging roller. Is the problem cor- rected? YES: End. Developing assembly, Drum unit 7) Try replacing the drum unit. Is the problem corrected? YES: End. Replace the developing assembly. 13-36 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 415: The Copy Is Blank

    DC controller PCB and the contact of the leaf spring for the developing bias normal? YES: Replace the DC controller PCB. Clean the contact. If the problem is not corrected, or deforma- tion/damage is found, replace the faulty part. 13-37 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 416: The Copy Is Solid Black

    DC controller PCB and the contact of the developing assembly normal? YES: Replace the DC controller PCB. Clean the contacts. If the fault is not corrected, or deformation/ damage is found, replace the faulty part. 13-38 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 417: The Copy Has A Black Line (Stream Reading)

    1) Does the problem occur on the same position on all copies? YES: Check the reading glass for dirt and a scratch. Paper lint (droppings) can be suspected. Clean the ADF roller, original path, and reading glass. 13-39 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 418: Troubleshooting Malfunctions

    (CN1, CN2, CN3) on the power sup- ply PCB normal? Correct the connection. If the flexible cable or the harness has a scratch, replace it. YES: Replace the power supply PCB. 13-40 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 419: Dc Power Is Absent

    CN3-1, 2 24VR1 CN2-18 to CN2-27 24VR2 YES: Check the wiring from each power supply PCB to each load. If a fault is found, replace the power supply PCB. 13-41 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 420: Pickup Operation Fails

    DC controller PCB, Image processor PCB 9) Try replacing the DC controller PCB. Is the fault corrected? YES: Replace the DC controller PCB. Replace the image processor PCB. 13-42 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 421: Pickup Operation Fails

    PCB normal? Correct the connection. Multifeeder pickup solenoid, DC controller PCB 8) Does the multifeeder pickup solenoid operating normally? YES: Replace the DC controller PCB. Replace the multifeeder solenoid. 13-43 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 422 Cassette unit controller PCB/DC controller PCB 9) Try replacing the cassette unit controller PCB. Is the fault cor- rected? YES: Replace the cassette unit controller PCB. Replace the DC controller PCB. 13-44 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 423: The Vertical Path Roller Fails To Rotate

    (J106) on the DC controller PCB nor- mal? Correct the connection. Registration clutch 2) Try replacing the registration clutch. Is the problem corrected? YES: Replace the registration clutch. Replace the DC controller PCB. 13-45 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 424: The Contact Sensor Fails To Go On

    2) Is the connection of the connector (J44/J244) of the image proces- sor PCB correct? Correct the correction. Speaker, Image processor PCB 3) Try replacing the speaker. Is the problem corrected? YES: End. Replace the image processor PCB. 13-46 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 425: The 'Add Toner' Message Fails To Go Off

    Correct the fault. If the leaf spring has a scratch or deformation, replace it. Developing assembly 3) Try replacing the developing assembly. Is the fault corrected? YES: Replace it. Replace the DC controller PCB. 13-47 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 426: The 'Add Paper' Message Fails To Go Off. (Machine And Cassette Unit)

    YES: End. If the cassette is of the machine, replace the DC controller PCB; if the cassette is of the cassette unit, replace the cassette unit con- troller PCB. 13-48 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 427: The 'Jam' Message Fails To Go Off

    2) Check each sensor in test mode (‘sensor test’). Is each of them normal? Replace any fault sensor. YES: Replace the DC controller PCB or the cassette unit controller PCB. 13-49 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 428: The 'Waste Toner Full' Message Does Not Go Off

    3) Try replacing the control card or the card reader. Is the fault cor- rected? YES: Replace the control card or the card reader. Replace the image processor PCB. 13-50 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 429: Troubleshooting Feeding Faults

    The tables that follow are arranged according to location; you can also find out the na- ture of any jam by making the following selections in service mode: #10 REPORT>JAM/ ERR LOG REPORT. F13-305-01 13-51 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 430: Pickup Assembly

    YES: Check the sensor lever of the retry sensor (PS152) and registra- tion paper sensor (PS101). Clean the rollers. If damage/deformation is found, replace it. 13-52 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 431: Transfer/Feeding Assembly

    PCB to the registration clutch (CL101). Is it normal? Correct the connection of the connectors. Registration clutch 6) Try replacing the registration clutch. Is the problem corrected? YES: End. Replace the DC controller PCB. 13-53 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 432: Fixing/Delivery Assembly

    • No. 2 delivery sensors (PS201; for inner 2-way tray) YES: Remove the paper. Or, correct the fault. Fixing assembly 4) Try replacing the fixing assembly. Is the problem corrected? YES: End. Replace the DC controller PCB. 13-54 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 433: Feeding Fault

    YES: Correct the fault. If the fault cannot be corrected, replace the separation roller. Replace the torque limiter. Multifeeder tray 5) Is the manual feed separation pad worn? YES: Replace the separation pad. Replace the separation pad pressure spring. 13-55 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 434: Feeding Faults

    3) Try paper of a recommended type. Is the problem corrected? Advise the user to use recommended paper. Fixing assembly 4) Execute fixing roller cleaning in user mode. Is the fault corrected? YES: End. Replace the fixing assembly. 13-56 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 435: Arrangement And Functions Of Electrical Parts

    4.1.2 Checking the Sensors The photointerrupters may be checked using ‘SENSOR’ under ‘TEST MODE’ in ser- vice mode (6-3: SENSOR). (For specific instructions, see 5.5.7 of Chapter 13.) 13-57 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 436: Clutches, Solenoids, Motors, And Fans

    Description Motor M101 Main motor M102 Scanner motor M103 Reader motor Clutch CL101 Registration clutch Solenoid SL101 Multifeeder pickup solenoid SL151 Cassette pickup solenoid FM101 Heat discharge fan 13-58 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 437: Sensors

    PS115 Original size sensor 2 PS116 Original size sensor 3 PS117 Original size sensor 4 PS120 Waste toner case full sensor PS151 Cassette paper sensor PS152 Retry sensor 13-59 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 438: Pcbs

    CHAPTER 13 TROUBLESHOOTING 4.4 PCBs [12] [13] [11] [10] F13-404-01 13-60 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 439 Network interface board Network connection [12] Modular jack PCB Telephone line connection [13] NCU PCB Fax communication control *1: if equipped with printer functions. *2: if equipped with fax functions. 13-61 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 440: Switches, Others

    CHAPTER 13 TROUBLESHOOTING 4.5 Switches, Others DORSW2 SW101 TH101 THSW101 H101 DORSW1 SW105 F13-405-01 13-62 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 441 Cassette paper size switch DORSW1 Front cover switch DORSW2 Left cover switch Contact sensor Thermistor TH101 Thermistor Thermal switch THSW101 Thermal switch Heater H101 Fixing heater Speaker Speaker 13-63 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 442: Cassette Unit

    CHAPTER 13 TROUBLESHOOTING 4.6 Cassette Unit • 1-Cassette Unit SL151 PS152 PS151 SW105 F13-406-01 • 2-Cassette Unit M104 PS151 PS152 SL151 PS151 PS152 SL151 SW105 SW105 F13-406-02 13-64 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 443 Cassette paper size switch Solenoid SL151 Cassette pickup solenoid Motor M104 Pickup motor Ref. Description Name 1-cassette unit controller PCB Sequence control 2/3-cassette unit controller PCB Sequence control 13-65 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 444: Inner 2-Way Tray

    4.7 Inner 2-Way Tray PS202 PS201 SL201 F13-407-01 Symbol Name Notation Description Sensor PS201 No. 2 delivery sensor PS202 No. 2 full detection sensor Solenoid SW105 No. 2 delivery solenoid 13-66 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 445: Variable Resistors (Vr), Light-Emitting Diodes (Led), And Check Pins

    Those VRs and check pins not discussed herein are for use at the factory only, and must not be used in the field, as they require special tools and high precision. 13-67 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 446: Image Processor Pcb

    : jumper plug for power to the battery (BAT1) used for image memory backup. BAT1 : battery used for memory backup of control data (service mode data, user mode data). BAT2 : battery for memory backup of fax communication images. 13-68 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 447: Dc Controller Pcb

    VR401 : for factory (volume for adjusting high-voltage power supply reference voltage) VR402 : for factory (volume for adjusting toner level detection reference) VR403 : for factory (volume for adjusting toner level detecting antenna) SW101 : test print switch 13-69 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 448: Power Supply Pcb

    CHAPTER 13 TROUBLESHOOTING 4.8.3 Power Supply PCB F13-408-03 13-70 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 449: Analog Processor Pcb

    CHAPTER 13 TROUBLESHOOTING 4.8.4 Analog Processor PCB F13-408-04 13-71 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 450: 1-Cassette Unit Controller Pcb

    CHAPTER 13 TROUBLESHOOTING 4.8.5 1-Cassette Unit Controller PCB J1101 F13-408-05 4.8.6 2/3-Cassette Unit Controller PCB J1508 J1509 J1503 J1501 J1510 F13-408-06 13-72 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 451: Service Mode

    #8 PDL : PDL setting A service menu is offered for printer function settings and printer board: #9 COUNTER : counter indication Use it to check estimates for maintenance/parts replacement. 13-73 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 452 Use it to check the version of the CPU and the ROM DIMM on a PCB in question. #14 CS SET : CS unit position Use it to change the CS unit back to its position at time of shipment. 13-74 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 453: Using The Mode

    7) Registering/Setting Data Enter data using the keypad, and press the OK key. SCANNER CCD SCANNER CCD 001: 001: 8) Press the Stop key to end service mode. F13-502-01 13-75 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 454: Service Mode Menus

    SW50 00000000 F13-503-01 Do not change the following, reserved for the future; SW7, 8, 13, 15, 17, 19 through 21, 24, 27, 29 through 32, 34 through 50. 13-76 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 455 17Hz 25Hz 50Hz items 11 through 20: not used 011: 020: F13-503-02 Do to change the following, reserved for the future: No. 001 through 004, 011 through 020. 13-77 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 456 (0~999) 061 : no indication (0~999) F13-503-03 Do not change the following, reserved for the future; No. 001, 007, 008, 012, 014, 023, 026, 029 through 061. 13-78 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 457 071: not used 080: not used F13-503-04 Do not change the following, reserved for the future; No. 071 through 080. 13-79 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 458 #5 TYPE : Use it to select a specific country from the list so that the set- tings under #1 through #4 will comply with the communications stan- dards of the selected country. 13-80 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 459 Do not change the settings, as they are not in use: #7 PRINTER (printer function setting); #1 SSSW: SW01 through 04, 07 through 20 and #2 NU- MERIC Param: No.01 through 03, 06 through 30. 13-81 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 460 SERVICE DATA (service report output ) SYSTEM DUMP KEY HYSTORY REPORT BCH LOG REPORT (Not used) COUNTER REPORT JAM/ERR LOG REPORT PRINT SPEC REPORT #11 DOWNLOAD (firmware upgrading) F13-503-07 13-82 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 461 No.display PCL printer board ROM version No.display network interface board ROM version No.display card reader ROM version No.display #14 CS SET TEST MODE [1] - [6], [8] F13-503-08 13-83 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 462: Setting The Parameters

    ‘0’ or ‘1’. Do not use service data indicated as ‘not used’, since it must be used as it is initially set. SW01 F13-504-01 13-84 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 463 If set to ‘1’, on the other hand, all items may be set by the user, regardless of the country setting. 13-85 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 464 If an error (e.g., jam) occurs during output, the machine goes back to 1.above. If set to ‘0’, on the other hand, the machine will sound the alarm and enters standby state. 13-86 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 465 CED signal. Codes for errors that can occur during reception because of echo: ##005, ##101, ##106, ##107, ##114, ##200, ##201, ##790 Memo 13-87 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 466 Long distance (2) sends an 1850-Hz tonal signal when the DIS signal is transmitted. Long distance (3) sends a 1650-Hz tonal signal when the DIS signal is transmitted. 13-88 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 467 The following error code are associated with transmission: ##100, ##280, ##281, ##750, ##753, ##754, ##755, ##758, ##759, ##760, Memo ##763, ##764, ##765, ##768, ##769, ##770, ##773, ##775, ##778, ##780, ##783, ##785, ##788 13-89 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 468 Selects whether or not to transmit CED signals during manual reception. If the other fax does not transmit even when you start manual reception, select “Transmit- ted” for the CED signal. 13-90 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 469 • Metric-configured image data stored in memory is converted to inch-configured im- age data for transmission to an inch-configured fax machine. The direction of scanning for conversion is in keeping with the setting of bit 2 of SW14. 13-91 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 470 [Bit 3] Use it specify whether or not to transmit bit 33 and thereafter for the DIS signal. If ‘prohibit’ is selected, Super Fine reception from a non-Canon machine can no longer be used. If ‘prohibit’ is selected, Super Fine reception from a non-Canon machine can no longer be used.
  • Page 471 “Not restricted”. [Bit 4] Use it to select a read width for originals. If ‘LTR’ is selected, the machine will read LTR originals at LTR width (214mm). 13-93 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 472 Continuous polling reception Not used Not used [Bit 5] Selects whether or not to continuously carry out polling reception. If this bit is set to “Yes”, calling is repeated indefinitely. 13-94 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 473 2digits not used not used not used not used [Bit 3] Use it to select the number of digits for remote reception IDs; 2 digits or 3 digits. 13-95 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 474 When two lines are connected, you can select whether to specify the lines used for call- ing. When “Yes” is selected, ACCES CODE SETING is displayed in User Data. 13-96 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 475 32 min or more. To set a time-out length, refer to the next page. If ‘1’ is selected for bit 7, the 1-page time-out length will be as set by bit 0 and bit 1. 13-97 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 476 Time-Out Length for Transmission (image mode other than text mode) Time-out time 8 min. 16 min. 32 min. 64 min. Time-Out Length for Reception Time-out time 8 min. 16 min. 32 min. 64 min. 13-98 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 477 The direction of scanning for conversion is in keeping with the setting of bit 2 of SW14. 13-99 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 478 A original A/B original Mode SW06 SW14 Paper BIT4 BIT1 BIT0 configuration Copy Letter inch inch Letter inch Letter Letter Letter inch inch Letter inch Letter inch Letter inch 13-100 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 479 1 and 2 of SW05 and Memo bit 2 of SW14 of #1 SSSW as well as the type of dialing used. 13-101 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 480 If the switch is set to ‘after release of telephone line’, the reversal of the polarity cannot be detected from when CI is detected to when the tele- phone line is released. 13-102 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 481 [Bit 1] Selects whether to check the side cassette when checking if the same size paper is all used 13-103 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 482 For reception, the length of time during which the absence of the carrier is detected be- tween DCS and TCF may be set. This bit is valid when ‘1’ is set to bit 0 of #1 SSSW SW18. 13-104 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 483 Prohibit manual polling not used not used not used not used [Bit 3] Selects whether to prohibit by manual polling (off hook key + start key). 13-105 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 484 Normally, B5R originals are excluded from rotation transmission regardless of the setting made in user data. If ‘transmit’ is selected here, however, rotation transmission will also be enabled for A5R originals. 13-106 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 485 [Bit 3] When “Display” is selected, adds a Message Language menu to the user data “System Setting”. This allows selecting different languages which to show displays and reports. 13-107 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 486 [Bit 7] Use it to specify whether or not to generate an error TX report when a transmission is sus- pended by pressing the Stop key. 13-108 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 487 Select whether the receiver falls back during V.34 reception. If “Prohibit” is selected, the receiver does not fall back. [Bit 5] Select whether the transmitter falls beck during V.34 transmission. If “Prohibit” is se- lected, the transmitter does not fall back. 13-109 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 488 Counter key is pressed. If ‘yes’ is selected, the serial No. will be indicated. If ‘no’ is selected, on the other hand, the serial No. will not be indicated. 13-110 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 489: Menu Switch Setting (#2 Menu)

    SERVICEMAN [2]: generate the monitor sound of the telephone line2 (Option). OFF: do not generate the monitor sound of the telephone line using the speaker. 13-111 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 490 You may select a frequency for the pseudo CI signal. Some types of external telephones do not ring when the fax/tel switch-over function is ON. To sound the ring, change the pseudo CI signal. 13-112 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 491: Setting Numeric Parameters (#3 Numeric Param.)

    4 0 to 999 copy (L)* count type select 5 0 to 999 count type select 6 0 to 999 T05-504-02 *indicates large size (B4 or larger). 13-113 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 492 RTN signal will be transmitted after receiving the procedure signal from the transmitting machine. A higher parameter will make the transmission of the RTN signal more difficult. 13-114 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 493 Use it to set a pattern of the pseudo RBT signal transmitted when making a fax/tel switch- over. [NO. 20, 21, 22] Use it to set the pattern of the pseudo CI signal transmitted when making a fax/tel switch- over. 13-115 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 494 The soft counters are classified as follows according to input numbers: 100s : total 200s : copy 300s : print 500s : scan 700s : received print 800s : report print 13-116 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 495 To make a change so that B4 and larger papers will be counted as large-size, use service mode: make the following selections, and change bit 0 to ‘1’: #1SSSW>SW33. 13-117 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 496 √ total 1 801 √ √ total 2 802 √ large √ small √ √ scan total 1 505 √ √ total 2 506 √ large √ small 13-118 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 497 You can change the number of text lines that may be received for mail reception. If a mail containing excess lines arrives, the machine will stop communication on account of error #835. 13-119 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 498: Special Setting (#4A Special)

    The settings of this item are collectively set in relation to the setting of #5 TYPE so that all values will comply with the communications standards of a specific country. 5.4.6 ISDN Setting (#4C ISDN) Not used. 13-120 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 499: Selecting The Country/Region Of Installation (#5 Type)

    Some settings may be changed. 8. MODEL Used to turn on/off the original detection function. 9. ADF Used to set the size of a special paper type not recognized by ADF. 13-121 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 500 (for 0 to 9999 ADF read) unit : 0.1% feed motor speed adjustment (for ADF read) 0 to 9999 unit : 0.1% 13-122 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 501 [No. 29] Use it to correct the image read ratio in main scanning direction for book mode. A higher setting will lengthen the image in main scanning direction. 13-123 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 502 If the machine is not equipped with an original detection function, on the other hand, check to make sure that the selection is ‘TYPE A’. 13-124 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 503 Use it to set the size of a special paper type not recognized by the ADF. (when LTR is recognized incorrectly in Inch system) Settings 0: LTR (default) 2: EXECUTIVE 1: G_LTR 3: A_LTR 13-125 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 504: Setting The Printer Parameters

    ‘disable’: if B5 horiz ontal and A4R sheets are available, printing will be on B5 horizontal sheets (after division) when B4 images are received. * : Shorter than B4 and when reduction will not enable printing on A4R. 13-126 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 505 [Bit 4] You can decide whether B5 sheets (of B5 and A5) should be given priority for printing by division when an extra-length original (of A configuration) is received. 13-127 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 506 Use it to indicate the number of prints and the total number of prints. #7 PRINTER-#4 PRINT RESET Use it to reset the machine if ‘E000’ through ‘E004’ (error in fixing assembly) is indi- cated, thus clearing the error. 13-128 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 507: Pdl (#8 Pdl)

    Mexican OFFICIO Government LEGAL Korean LEGAL R Government LETTERR FOLIO FOLI Australian FOOLSCAP FLSC Argentine LETTER Argentine LETTER-R 5.4.10 PDL (#8 PDL) See to PCL printer board service manual. 13-129 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 508: Counters

    1 pickup counter cassette 2 pickup counter cassette 3 pickup counter cassette 4 pickup counter multifeeder tray pickup counter FEEDER (feeder-related counter) FEED feed pickup total counter 13-130 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 509 DV-UNT-C developing assembly paper passage counter M-SP-RL multifeeder pickup roller paper passage counter M-SP-PD multifeeder separation pad paper pas- sage counter DRBL-2 (accessories durables) FIN-STPR finisher operation counter 13-131 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 510 Indicate the counter reading of the part you have replaced, and press the Clear key (in- dividual clearing). Generating a Counter Report You can generate a counter report by executing the following in service mode: #10 REPORT>COUNTER REPORT. 13-132 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 511: Generating A Report (#10 Report)

    JAM/ERR LOG REPORT jam, error, alarm histories PRINT SPEC REPORT TYPE settings, memory size, ROM indications, adjustment data 13-133 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 512: Downloading (#11 Download)

    (SST) for downloading; for details, see Chapter 14. Machine: • ROM DIMM and CPU on image processor PCB Accessories: • ROM on finisher controller PCB • ROM DIMM on G3 multiport PCB 13-134 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 513: Clear (#12 Clear)

    Use it to clear the card reader error data. E355-CLR E717-CLR Use it to clear the remote diagnostic device error data. Use it to clear all settings/registration data except the counter (denominator, numerator). 13-135 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 514: Rom Indication (#13 Rom)

    When you execute this mode, the CS unit moves to its position used at time of ship- ment. You may move the CS unit to a position where it is to be secured (right side) with the CS fixing screw. 13-136 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 515: Test Mode (Test Mode)

    Use it to check the operation of the micro switches, sensors, speakers, and ADF func- tions. 7.BOOK Test (8: BOOK TEST) Use it to turn on the contact sensor or to initialize the book reading position parameter. 13-137 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 516: Test Mode Menu

    3-7 : BLACK/WHITE *3 : PRINT 3-8 : BIAS *3 : PRINT 3-9 : CHECKERS-3 *3 : PRINT 3- : PRINTING AREA *3 : PRINT 3-# : CRG TEST F13-505-01 13-138 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 517 TC7200 bps 4-4: G3 Tx TC9600 bps 4-4: G3 Tx 12000 bps 4-4: G3 Tx 14400 bps *1: if the machine is equipped with a fax function. F13-505-02 13-139 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 518 4-8: V.34 G3 Tx TEST Baud: 2800 Speed: 26.4 4-8: V.34 G3 Tx TEST Baud: 2743 Speed: 24.0 4-8: V.34 G3 Tx TEST Baud: 2400 Speed: 21.6 *5: AGING TEST F13-505-03 13-140 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 519 [1] - - - [4] HOOK=ON/ON FC=OFF CNG DETECT CNG=OFF OFF CNG DETECT CNG=OFF OFF VOICE Tx VOICE= 6-#: ESS TEST *1: if the machine is equipped with a fax function. F13-505-04 13-141 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 520 8-1 : BOOK FEED TEST [1] --- [6] P.0000/0000 8-2 : *BOOK ADJ 8-3 : *CS POS ADJ (ADF) 8-4 : 8-5 : BOOK TEST 8-6 : BOOK TEST 8-7 : F13-505-05 13-142 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 521: D-Ram Test

    Use it to check data read/write operations for the built-in RAM of the CPU. ‘4’ on Keypad Use it to check data write/read operations for the expansion memory in the expansion slot (J71/J72 or J271); memory size indication, for RAM area. 13-143 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 522: 1:D-Ram

    '4' on keypad pressed. OPT MEM 32 OP1:OK OP2:OK Indicates expansion memory size. OPT MEM 32 Indicates the size of expansion memory on image processor (J71 or 271 and J72). F13-505-06 13-144 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 523: Ccd Test

    1 through 8, 12. ‘8’ Keypad Use it to execute gain auto adjustment, automatically correcting the CS output and set- ting the CS parameters. (For details, see 2.4.2 of Chapter 13.) 13-145 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 524: Print Test (3: Print)

    Use it to make sure that the print pattern does not have contraction/ pattern does not have white lines elongation of an image or dirt/black or uneven image. lines. F13-505-07 13-146 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 525: Modem Ncu Test

    1650 Hz 1850 Hz 2100 Hz The frequency and the output level of individual frequencies are in keep- ing with the output level set in service mode. Memo 13-147 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 526 1 2 3 4 5 6 7 8 9 0 The received DTMF signals are indicated starting from the right using the 2nd character of the display. F13-505-08 13-148 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 527 2400 bps 4800 bps 7200 bps 9600 bps 12000 pbs 14400 bps 16800 bps 19200 bps 21600 bps 24000 bps 26400 bps 28800 pbs 31200 bps 33600 bps 13-149 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 528: Faculty Test

    Use it to check the state of the machine’s sensor by referring to the display. Press ‘3’ on the keypad while the Faculty test menu is indicated to select this mode; the display indi- cation changes as each sensor is turned off/on. 13-150 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 529 MLT: multifeeder paper sensor (PS105); on/paper present, of/paper absent. indicates A4 or selected size. TN: toner sensor; on/toner present, of/toner absent. JAM: jam sensor; on/jam detected, of/jam not detected. F13-505-09 13-151 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 530 ERR : error reading. : non-standard card. [5] Indicates the state of mode. : in initialization. RDY : ready. [6] Indicates the version of the card reader. 4-digit number. F13-505-10 13-152 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 531 ADF in this condition, the machine feeds it 20 mm from the read position, and stamps it continuously at intervals of 10 mm starting at that position until the original set sensor (DS) goes off. 13-153 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 532 1 2 3 Online Alarm [I] [C] Monitor Special Features Menu Itern Value Enter/Cancel [a] [d] [e] [f] [Q] [N] [L] Shift [J] [E] [S] [O] [M] [K] [G] F13-505-11 13-154 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 533 The Start key is pressed. Test 2 Press the key corresponding to a abcdef specific character, which will go OFF in response. Press the Stop key to end test mode. F13-505-12 13-155 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 534 Reset key Frame erase key Additional functions key Copy key Interrupt key Fax key Clear key System key ID key Monitor key Energy save key F1 key Counter key 13-156 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 535 5(1) 6(1) 7(1) ABCDEFG 8(1) 9(1) 0(1) 1(2) 2(2) 3(2) 4(2) 5(2) 6(2) 7(2) 8(2) 9(2) 0(2) 1(3) The numbers in parentheses indicate the sequence of indication. F13-505-13 13-157 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 536 Press the Start key. A press on a one-touch dial key will 12345678901234567890 ABCDEFG turn off its corresponding character. Press the Stop key to end the test. F13-505-14 13-158 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 537 • An original is set in the ADF. • A fax message arrives. • The machine goes off-hook. • The report output time arrives. • The timer ring time arrives. 13-159 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 538: Book Read Test

    Press it to initialize the book read position parameter. The setting will affect the follow- ing in service mode: #6 SCANNER>7. CCD> parameters 19 through 21, 23, 29, 31. 13-160 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 539: Report

    Press the Report key while the machine is in fax mode; then, select the ADDRESS LIST report to print, and press the OK key. DOC. MEMORY LIST CONF. MAILBOX LIST *1 : Only if the machine is equipped with fax functions. 13-161 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 540 As when images remain in memory and the machine is turned off, the images will be generated automatically as soon as the battery BAT1 is exhausted (i.e., if the machine remains turned OFF for about 1 hr or more). 13-162 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 541 PGS. : number of pages stored SET TIME : date/time (in 24-hr notation) ST. TIME : start of storage (in 24-hr notation) 13-163 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 542: Service Report

    Indication : JAM/ERR LOG REPORT Type : jam, error, alarm history 7.Specifications Report Indication : PRINT SPEC REPORT Type : TYPE settings, memory size, ROM indication, adjustment data 13-164 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 543 SW03 ----- 00000000 SW04 ----- 10000000 SW05 ----- 00000000 SW06 ----- 10000000 SW07 ----- 00000000 SW08 ----- 00000000 SW09 ----- 00000000 ----- 00000000 ----- 00000000 00000010 00000000 F13-506-02 13-165 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 544 [9] number of prints, total number of prints; number of pages read, total number of pages read. [10] number of occurrences of specific error codes. Guide to Indication ##000 Number of Number of Number of ##000 errors ##001 errors ##002 errors 13-166 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 545 1121 front cover/left cover open jam 010a No. 2 delivery slot delivery delay jam 0207 No. 2 delivery slot delivery stationary jam 020d fixing assembly wrap jam 13-167 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 546 PCB is previous to ‘EC30-01’, intended <3> 2 : cassette 2 for EC, the indication is within brackets. <4> 3 : cassette 3 <5> 4 : cassette 4 [11] paper size 13-168 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 547 [5] approximate location (3: machine; 5: finisher) [6] error code (in 8 digits, with rightmost 3 indicating the code on the LCD; for codes, see 6.2 of Chapter 13) [7] total counter (6 digits) 13-169 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 548 1 retry alarm 040012 cassette 2 retry alarm 040013 cassette 3 retry alarm 040014 cassette 4 retry alarm 040017 multifeeder retry alarm [9] total counter (6 digits) 13-170 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 549 BODY No. ----- 0301 [12] TOTAL TTL1 ----- LARGE ----- [13] COPY TTL1 ----- LARGE ----- [14] READ ADJ PRM 18 : ----- 0407 19 : ----- 0090 F13-506-07 13-171 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 550 [14] READ ADJ PRM indicates the adjustment items and settings for the service mode item #6 SCANNER>7. CCD. *Only if the respective accessory is installed. 13-172 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 551 Enable automatic generation on the report settings (w/ error code list, dump list) menu in user mode menu (i.e., use bits 0 and 1 of SW01 of service data #1 SSSW). 13-173 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 552: Service Error Code

    [6] nature of the V.8 signal received from the other party [7] symbol speed used in the primary channel [8] data speed used in the primary channel [9] 0 (fixed) 13-174 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 553 [13] bits 1 through 56 or 96 of received DIS, DCS, or DTC. [14] bits 1 through 56 or 96 of transmitted DIS, DCS, or DTC [15] RX = procedure signal received TX = procedure signal transmitted 13-175 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 554: Self Diagnosis

    SSSW SW01 of service mode; if the communication ends in error, the appropriate service error code will be indicated in the communications control report, reception result report, and error transmission report. 13-176 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 555: Error Codes

    After the end of the WAIT period, the main thermistor reading is 100ºC or lower. In standby, the sub thermistor reading is 50ºC or lower. (low temperature error in fixing temperature control) 13-177 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 556 Execute the following in service mode, and turn off and then on the power switch to clear the memory: #7 PRINTER>#4 PRINTER RESET>YES=(*). 13-178 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 557: E010/E100

    NO : Correct the connection. 3) Laser/scanner unit, DC controller PCB Try replacing the laser/scanner unit. Is the fault corrected? YES : End. NO : Replace the DC controller PCB. 13-179 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 558 #12 CLEAR>ERR>E717-CLR in service mode before making corrections. 13-180 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 559 NO : Correct the connection 2) DC controller PCB Try replacing the DC controller PCB. Is the fault corrected? YES : End. NO : Replace the image processor PCB. 13-181 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 560 3) Heat discharge fan (FM101), DC controller PCB Try replacing the heat discharge fan (FM101). Is the fault cor- rected? YES : End. NO : Replace the DC controller PCB. 13-182 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 561: Finisher Error Codes

    (M2) normal? NO : Correct the wiring. 3) Sensor flag Are the sensor flag spring and the flag normal? NO : Correct the spring or the flag. 13-183 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 562 4) Rear alignment motor (M4), Finisher controller PCB Try replacing the rear alignment motor (M4). Is the fault cor- rected? YES : End. NO : Replace the finisher controller PCB. 13-184 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 563 Is the wiring between the finisher controller PCB and the front alignment motor (M3) normal? NO : Correct the wiring. 3) Front aligning plate Is the rack riding over the collar of the roll? YES : Correct it. 13-185 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 564 2) Heat discharge fan (FM1), Finisher controller PCB Try replacing the heat discharge fan (FM1). Is the fault corrected? YES : End. NO : Replace the finisher controller PCB. 13-186 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 565 The stack tray up/down clock sensor (SW9) is faulty. The sensor connector is disconnected or has an open circuit. The stack tray up/ down motor is subjected to an abnormal load. The finisher controller PCB is faulty. 13-187 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 566 7) Stack tray up/down motor (M5), Finisher controller PCB Try replacing the stack tray up/down motor (M5). Is the fault cor- rected? YES : End. NO : Replace the finisher controller PCB. 13-188 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 567 5) Stack handling motor (M2), Finisher controller PCB Try replacing the stack handling motor (M2). Is the fault cor- rected? YES : End. NO : Replace the finisher controller PCB. 13-189 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 568: Fax Error Code

    The line will be disconnected if no significant signal is received during the period. 13-190 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 569 Remedy 2 for Echo (on reception side; addition of 1080-Hz tonal signal before CED transmission) Set ‘1’ to bit 7 of SW03 of #1 SSSW (service soft switch) so that a 1080Hz tonal signal will be transmitted before CED transmission. 13-191 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 570 “selective polling address”. 11. Password A password used by a Canon facsimile machine may be any of the following: Password for Subaddress Communications: This is an ID number used for a subaddress communication and, as in the case of a subaddress, it consists of 20 or fewer characters (numerals, *, #, space).
  • Page 571 DIS. T5 Timer: It is the period of time in which RR/RNR is transmitted during an ECM communica- tion. 13-193 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 572: User Error Codes

    (2) Ask the operator of the other party to divide the original and transmit. (3) Increase the setting of the page timer. (4) Ask the operator of the other party to find out the cause. 13-194 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 573 (5) Ask the operator of the other party to decrease the transmission level. Cause: During reception, the machine malfunctioned because of an echo. Remedy: Provide echo remedy 2. 13-195 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 574 Ask the operator of the other party to find out the cause. Cause: The other party is not a facsimile machine. Remedy: Check the number of the other party, and start a call once again. 13-196 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 575 Confidential transmission cannot be used Cause: The other party does not have a function that supports subaddress mode. Remedy: Confidential transmission is not possible. Try a direct mode of transmission. 13-197 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 576 (2) Use manual transmission; then, after making sure that a connection has been made, transmit once again. Cause: The exchange malfunctioned, and the machine is not connected to the dialed party. Remedy: Have the exchange checked. 13-198 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 577 The other party is not equipped with a password function for ITU-T- compliant selective polling reception Cause: Bit 50 of DIS received from the other party is ‘0’. Remedy: Use selective polling that does not use a password. 13-199 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 578 In the case of reception, the user deleted the image that had been received in memory reception. Remedy: Ask the operator of the other party to transmit once again. 13-200 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 579: Service Error Codes

    (4) Add an echo protect tone to the V.29 modem signal for transmission. (5) Increase the number of final flag sequences for the procedure signal so that the other party may receive the procedure signal correctly. 13-201 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 580 The machine malfunctioned because of an echo of CFR. Remedy : (1) Provide echo remedy 3. (2) Decrease the transmission level so that an echo of transmitted CFR will not be received. 13-202 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 581 The machine malfunctioned because of an echo. Remedy : (1) Provide echo remedy 2. (2) Decrease the transmission level so that an echo of transmitted signal will not be received. 13-203 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 582 Cause : The procedure signal is faulty. Remedy : Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. ##0111 [TX/RX] Memory error Cause : While printing data stored in the image memory, the effects of noise caused a data error.
  • Page 583 The training signal cannot be received because of an echo of CFR, causing a timeover condition. Remedy : (1) Provide echo remedy 3. (2) Decrease the transmission level so that an echo of transmitted CFR will not be received. 13-205 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 584 (2) Adjust the NL equalizer so that the signal may be received correctly. (3) Loosen the RTN transmission conditions so that RTN will not be transmitted. 13-206 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 585 Cause : The procedure signal is faulty. Remedy : Record the protocol on a DAT or MD, and have it analyzed by the local Canon of- fice and/or Technical Center. ##0229 [RX] The recording system became locked for 1 min Cause : Not identified.
  • Page 586 (4) Add an echo protect tone to the V.29 modem signal for transmission. (5) Ask the operator of the other party to increase the transmission level so that the appropriate signal may be received correctly. 13-208 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 587 (4) Add an echo protect tone to the V.29 modem signal for transmission. (5) Ask the operator of the other party to increase the transmission level so that the appropriate signal may be received correctly. 13-209 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 588 RTN was received Cause : The procedure signal has a fault. Remedy : Record the protocol on a DAT or MD, and have it analyzed by the local Canon of- fice and/or Technical Center. 13-210 COPYRIGHT© 2002 CANON INC. 2000...
  • Page 589 Cause : The procedure signal has a fault. Remedy : Record the protocol on a DAT or MD, and have it analyzed by the local Canon of- fice and/or Technical Center. ##0290 [TX] After transmitting MPS, a signal other than PIN, PIP, MCF, RTP, or...
  • Page 590 Remedy : (1) Ask the operator of the other party to increase the transmission level so that the signal may be received correctly. (2) Prohibit the V.8/V.34 procedure. 13-212 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 591 (2) Adjust the NL equalizer so that the other party may receive PPS-NULL cor- rectly. (3) Add an echo protect tone to the V.29 modem signal for transmission. Cause: The Stop key was pressed during a communication. Remedy: Transmit once again. 13-213 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 592 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. ##0754 [TX]...
  • Page 593 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. ##0759 [TX]...
  • Page 594 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. 13-216 COPYRIGHT©...
  • Page 595 The line condition is poor, and the significant signal cannot be received correctly. Remedy: Ask the operator of the other party to increase the transmission level so that the sig- nal may be received correctly. 13-217 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 596 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. ##0769 [TX]...
  • Page 597 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. 13-219 COPYRIGHT©...
  • Page 598 The line condition is poor, and the significant signal cannot be received correctly. Remedy: Ask the operator of the other party to increase the transmission level so that the sig- nal may be received correctly. 13-220 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 599 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. ##0779 [TX]...
  • Page 600 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. 13-222 COPYRIGHT©...
  • Page 601 (2) Adjust the NL equalizer so that the other party may receive EOR-EOP cor- rectly. (3) Add an echo protect tone to the V.29 modem signal for transmission. Cause: The Stop key was pressed during a communication. Remedy: Transmit once again. 13-223 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 602 (1) Start G3 mode, and transmit once again (Prohibit the ECM mode). (2) Decrease the transmission start speed. (3) Record the protocol on a DAT or MD, and have it analyzed by the local Canon office and/or Technical Center. ##0789 [TX]...
  • Page 603 Cause: The procedure signal is faulty. Remedy: Record the protocol on a DAT or MD, and have it analyzed by the local Canon of- fice and/or Technical Center. ##0792 [RX] In ECM reception, PPS-NULL between partial pages cannot be de-...
  • Page 605 CHAPTER 14 VERSION UP COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 607: Outline

    PCB by way of downloader PCB. The ROM is built into the CPU, which is directly soldered to the finisher controller, and cannot be replaced in the filed. 14-1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 608 Series B Series A USB cable ROM DIMM ROM DIMM J3/203 3m or less J11/211 G3 multiport PCB ROM DIMM ROM DIMM Finisher-L1 Finisher controller PCB downloader FY9-2034 F14-101-01 14-2 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 609: Upgrading By Downloading

    • USB cable (connector type: Series A - SeriesB) You will need a USB cable for downloading the system software. • Downloader PCB (FY9-2034) You will need the downloader PCB for downloading for the Finisher-L1. 14-3 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 610 USB cable. 2) Turn on the PC and the machine in sequence. 3) When [Add New Hardware Wizard] has started up, click ‘Next’. F14-202-01 14-4 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 611 4) Select ‘Search for the best driver for your device. (Recommended)’, and click ‘Next’. F14-202-02 5) Select ‘Specify a location’, and click ‘Browse’; then, select ‘C:\ProgramFiles\ServiceSupportTool\inf\usbprint’, and click ‘Next’. F14-202-03 14-5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 612 If the box appears, click the OK button; then, be sure to perform steps i) through iii). Otherwise, you may not be able to register a USB driver in the future. i) Click the ‘Browse’ button. F14-202-05 14-6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 613 Move to 'C:\Program Files\service support tool\inf\usbprint', and check that the ‘usbmon.dll’ file has been selected. Then, press the OK button. F14-202-06 iii) Click the OK button. F14-202-07 14-7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 614 If you deleted the registry information other than the information in- dicated, you may not be able to start up Windows. Be sure to take full care. 14-8 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 615 5. Connect the PC and the machine using a USB cable, and turn on the machine’s power switch. When the “Add New Hardware Wizard” has started up, start installing the USB driver. 14-9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 616: Installing The Firmware

    When downloading firmware, select the model name for Service Support Tool as fol- lows. For iR1600/iR2000, select iR1600. For iR1600/iR2000 (120V for USA), select iR1600US. For iR1610F/iR2010F, select iR1610. For iR1610F/iR2010F (120V for USA), select iR1610US. 14-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 617 Its destination will be the following folder, which is created when the Service Support Tool is installed using default settings: C:\ServTool\NewROM 2) Start up the Service Support Tool. 3) Click ‘To Next’ under [Controlling Data]. 4) Click ‘Registering Firmware’. F14-203-01 14-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 618 CHAPTER 14 VERSION UP 5) Click ‘Register from NewROM folder’. F14-203-02 6) Check to see that the firmware in question has been added to the list of firmware. 14-12 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 619: Software

    PCB and the PC using a USB cable. If a network interface board is mounted, disconnect the USB cable from the board. J3/J203 F14-204-01 3) Turn on the PC, and start up the Service Support Tool. 4) Turn on the machine. 14-13 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 620: Downloading

    1) Turn on the power switch so that [Add New Hardware Wizard] appears; click ‘Can- cel’. F14-204-02 2) Click ‘To Next’ under [Downloading/Uploading]. F14-204-03 14-14 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 621 5) Click ‘OK’ so that the machine will be in download standby mode (indicating ‘DOWNLOAD CONNECTED’). 6) Select ‘iR1600 SYSTEM’ on the PC’s screen, and click ‘Connect’. The discussions that follow assume the use of ‘iR1600 SYSTEM’ as a model. F14-204-04 14-15 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 622 CHAPTER 14 VERSION UP 7) Click ‘OK’ to start the connection. F14-204-05 8) When the connection is made, the following screen will appear; click ‘OK’. F14-204-06 14-16 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 623 CHAPTER 14 VERSION UP 9) Click ‘System Software Download’. F14-204-07 10) Select the system software to download from the list, and click ‘Start’ so that down- loading will start. F14-204-08 14-17 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 624 G3fax firmware downloaded.) Memo SYSTEM: LEDs on the operator panel lights. G3FAX: The LCD on the operator panel displays 'Don't turn off SW'. 14-18 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 625 Executing ‘ALL CLEAR’ will not clear the various counter data and the data stored under #6 SCANNER>7 CCD in service mode; i.e., you need not store them newly. Memo 14-19 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 626: Downloading For G3 Fax

    ROM to alert the operator (with the message varying depending on the firmware being downloaded): G3FAX : “Don’t Turn Off SW” (in the control panel) When the download ends, check the version in service mode: ‘OPT’ under ‘#13 ROM’. 14-20 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 627: Finisher-L1

    Used to connect the downloader PCB and the controller about 50 cm long) PCB of the accessory. RS-232C connector Used to connect the RS-232C cable to the downloader PCB. T14-206-01 14-21 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 628 7) Press the User Mode key and then the # key in the control panel to start service mode. 8) Using the cursor key / , select ‘#11 DOWNLOAD’. 9) Click ‘OK’ so that the machine will be in download standby mode (indicating ‘DOWNLOAD CONNECTED’). 14-22 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 629 3) Shift the ‘Start/Stop’ button on the download PCB to ON position so that the down- load indicator LED goes ON. 4) Select ‘CPU’ under ‘Fin-L1’ to highlight, and click ‘Connect’. F14-206-04 14-23 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 630 5) Follow the instructions on the screen to prepare for downloading. Check that the download indicator LED is ON, and click ‘OK’ to move to the next screen. F14-206-05 6) Click the ROM version to download. F14-206-06 14-24 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 631 CHAPTER 14 VERSION UP 7) Click ‘Start’ so that the PC will start downloading programs through the downloader PCB. 8) When downloading ends, click ‘OK’. F14-206-07 14-25 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 632 6) Press the Additional function key and the ID (#) key in the control panel to start ser- vice mode. 7) Using the cursor / ,select ‘#13 ROM’. 8) Using the cursor / ,check the version indicated under [FIN]. 14-26 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 633: Outline

    • Check to make sure that the machine’s online indicator is OFF. • Turn off the machine’s main power switch, and disconnect the power plug; as necessary, disconnect the network cable. 14-27 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 634: Making Connections

    5) Press the Additional Functions key and the #/ID(#) key in the control panel to start service mode. 6) Using the cursor key, select ‘#11 DOWNLOAD’. 7) The machine will be in download standby mode (indicating ‘DOWNLOAD CON- NECTED’). 14-28 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 635 CHAPTER 14 VERSION UP 3.2.3 Backing Up Data 1) Under ‘Downloading/Uploading’, select ‘To Next’. F14-302-02 2) Select ‘SYSTEM’, and select ‘Connect’. F14-302-03 14-29 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 636 CHAPTER 14 VERSION UP 3) Click ‘OK’ to start connection. F14-302-04 4) When connection is done, the following screen appears. Click ‘OK’. F14-302-05 14-30 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 637 CHAPTER 14 VERSION UP 5) Select ‘Upload the Backup Data’ on the Service Support Tool screen. F14-302-06 6) Select ‘ALL’, and select ‘Start Storing’. F14-302-07 14-31 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 638 7) See the progress bar, indicating the progress of the save operation. 8) Select the drive to save the data to, and enter the file name; the, select ‘Save’. F14-302-08 14-32 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 639 Service Support Tool: OK>To Unit Selection Screen>OK>To Main Menu>Ending the Service Support Tool>End. F14-302-09 10) Press the stop key or the reset key to start standby mode. 14-33 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 640 CHAPTER 14 VERSION UP 3.2.4 Downloading Backup Data 1) Under ‘Downloading/Uploading’, select ‘To Next’. F14-302-10 2) Select ‘SYSTEM’, and select ‘Connect’. F14-302-11 14-34 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 641 CHAPTER 14 VERSION UP 3) Select ‘OK’, and start connection. F14-302-12 4) When connection is done, the following screen appears. Click ‘OK’. F14-302-13 14-35 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 642 CHAPTER 14 VERSION UP 5) Select ‘Download the backup Data’. F14-302-14 6) Select the file to download, and select ‘Start Writing’. F14-302-15 14-36 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 643 8) Make the following selections to end the Service Support Tool: To Unit Selection Screen>OK>To Main Menu>Ending the Service Support Tool>End. 9) Press the stop key or the reset key to start standby mode. 14-37 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 644 You can delete backup data that has become obsolete as follows: You need not connect a PC to the machine to do so. 1) Under ‘Controlling Data’, select ‘To Next’. F14-302-17 14-38 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 645 CHAPTER 14 VERSION UP 2) Select ‘Controlling Backup Data’. F14-302-18 3) Select the file to delete from the list of ‘Backup Data Stored on Computer’; then se- lect ‘Remove’. F14-302-19 14-39 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 646 5) When the Delete Finish screen appears, click ‘OK’. Make the following selections to end the Service Support Tool: Return to Previous Screen>Return to Main Menu>Ending the Service Support Tool>End. F14-302-21 14-40 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 647 APPENDIX COPYRIGHT © 2002 CANON INC. 2001 2001 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 649: General Timing Chart

    Depends on save rate. Temperature control by paper type *1 : varies depending on the temperature setting. If PDL output, the copying is constant. *2 : ATVC control. A - 1 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 651: General Circuit Diagram

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ROLLER EATH H101 THSW101 MT106 MT107 J915F J915M Power Supply PCB COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002 A - 3...
  • Page 653 1 2 3 4 5 6 7 8 9 10 11 12 13 J800L J906D J906DH J902 J921 J922 5 4 3 2 1 3 2 1 3 2 1 J906L PS151 PS152 SW105 SL151 A - 5 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 654 3 2 1 3 2 1 J906L J906L J906L PS151 PS152 PS151 PS152 PS151 PS152 SW105 SW105 SW105 SL151 SL151 SL151 1-cassette unit 2-cassette unit 3-cassette unit A - 6 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 655 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 J112 To host machine A - 7 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 657 NA-3 Test Sheet FY9-9196 For making image adjust- ments/checks. Meter extension pin FY9-3038 For making electrical checks. Meter extension pin FY9-3039 For making electrical (L-shaped) checks. A - 9 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 658 A : Each service person is expected to carry one. B : Each group of about 5 service persons is expected to carry one. C : Each workshop is expected to carry one. A-10 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...
  • Page 659 Procure locally. hydrocarbon, Alcohol Lubricant Mineral oil (paraffin- Tool No.: CK-0524 (100 cc) family) Lubricant Drive parts, friction Silicone oil Tool No.: CK-0551 (20 g) parts; carriage rail. A-11 COPYRIGHT© 2002 CANON INC. 2000 CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002...

  • Page 661: Fax Board

    FAX BOARD REVISION 0 COPYRIGHT© 2002 CANON INC. 2CANON FAX BOARD REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 662 COPYRIGHT © 2002 CANON INC. Printed in Japan Imprimé au Japon Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information. COPYRIGHT© 2002 CANON INC. 2CANON FAX BOARD REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 663 Board or how to generate user reports. See the separately available REF. Guide as necessary. For detailed information on SSSWs or error codes, see the Service Manual of the host machine. COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 664 5 Upgrading ........... 3-6 4 Correcting Communication Faults ..3-3 6 Service Switch ........3-7 4.1 Initial Identification of a Fault .. 3-3 6.1 Hardware Switch (230V model) ......3-7 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 665 CHAPTER 1 INTRODUCTION COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 667 It communicates at 33.6 kbps, and it allows connection of 2 telephone lines when a G3 multiport is mounted. [1] G3 FAX BOARD (built in) [2] FAX MULTIPORT-B1 (for 120V) F01-101-01 1 - 1 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 668 If equipped with ADF : original of 297 mm wide and 1000 mm long For each transmission method, you may not change the resolution of the original or use originals of different sizes. Memo 1 - 2 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 669 Specifications for Memory Image memory Standard memory : 2 MB (about 100 pages) (about 2 MB; Canon FAX Standard Chart No. 1) Expansion memory : 64 MB (+32+32 MB) Maximum memory : 80 MB (about 1500 pages) (about 57 MB) The area of image memory in the expansion memory used for the 1st page is 23 MB;...
  • Page 670 Rapid transmission Direct mail shut-out function Bundle transmission function by destination Timer transmission yes (210 destinations max.; 70 items max.) Telephone number notification yes function (its own) 1 - 4 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 671 CHAPTER 2 BASIC OPERATION COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 673 2-line/4-line switching conversion circuit circuit Modular PCB Off-hook detection circuit Dial pulse generating circuit Telephone line interface *1 : J3 : 120V J7 : 230V F02-101-01 2 - 1 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 674 The 16MB (as mounted) SDRAM used for storage of image data is capable of holding image data equivalent to about 100 pages (about 2 MB) of Canon FAX Standard Chart No. 1. The image data will also be backed up for about 1 hr by the vanadium lithium sec- ondary battery in the event of a power shortage.
  • Page 675 Image storage DIMM slot (option) NCU PCB Line voltage 2-line-4-line conversion circuit conversion circuit Off--hook detection circuit Modular PCB Dial pulse generating circuit Telephone line interface Power supply PCB F02-103-01 2 - 3 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 676 The 16MB (as mounted) SDRAM used for the storage of image data is capable of stor- ing image data equivalent of about 100 pages (about 2 MB) of Canon FAX Standard Chart No. 1. The image data is backed up by a vanadium lithium secondary battery for as long as 1 hr in the event of a power shortage.

  • Page 677: Communication System

    Call Number (one-touch/abbreviated dialing) 0041p123456 → sent by line 2 Likewise, a calling number made up of 0p0p4p1123456 will also be sent on line 2. 2 - 5 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...

  • Page 678: List Of Functions

    2.1.2 List of Functions Line 1 Line 2 Memory transmission Manual transmission Manual reception Telephone FAX/TEL switching Dial-in FAX/TEL switching Answering mode Remote reception Fax communication network 16Hz 16Hz 2 - 6 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 679 CHAPTER 3 TROUBLESHOOTING COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 681 Be sure to take appropriate measures when disposing of the batteries, as by treating them separately from other waste matter. 3 - 1 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...

  • Page 682: Faults At Time Of Installation

    The speaker is not correctly connected. Measures Check the connection between the image processor PCB and the speaker cable. Replace the speaker. Replace the image processor PCB. 3 - 2 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...

  • Page 683: Correcting Communication Faults

    The fault is with The fault is communication; take with reading. action as shown on the pages that follow. F03-401-02 3 - 3 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...

  • Page 684: Correcting Faults

    3) Evaluate the fault based on the details you have obtained, and take appropriate action. If the other party is a non-Canon device, and the use’s machine is free of indefinable faults, have the device of the other party checked by inform- REF.
  • Page 685 CHAPTER 3 TROUBLESHOOTING • Correcting a Fault with a Canon Device Use a 3-point communication as indicated to correct the fault: Fault FAX : A FAX : B FAX : C A : user's device Start B : other party's device...
  • Page 686 F03-403-01 5 Upgrading For descriptions of how to upgrade the board, see Chapter 14 of the Service Manual for the host machine. 3 - 6 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 687 The following is a list of settings: F03-601-01 Destination General U.K., FRN T03-601-01 3 - 7 COPYRIGHT © 2002 CANON INC. CANON FAX BOARD REV.0 MAR. 2002...
  • Page 689 Printer Board-N1/Ethernet Network Interface Adapter iN-E5 REVISION 0 MAR. 2002 COPYRIGHT© 2002 CANON INC. 2CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 690 COPYRIGHT © 2002 CANON INC. Printed in Japan Imprimé au Japon Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information. COPYRIGHT© 2002 CANON INC. 2CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 691 Provides a description of a service mode. Provides a description of the nature of an error indication. Refers to the Copier Basics Series for a better understanding of the contents. COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 692 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 693 2.2 Warning Messages ..... 4-7 2.3 Normal Error ......4-8 2.4 Service Call Error ...... 4-9 APPENDIX 1 Special Tools ........A-1 i i i COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 695: Chapter 1 Introduction

    CHAPTER 1 INTRODUCTION COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 697: Outline

    Built into the host machine together with a Printer Board-N1, it will enable PDL data or data that has undergone RIP processing. 1 - 1 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 698: Printer Board-N

    Print service Bindery PServer, NDS PServer, NDPS, LPD, Port9100, IPP, CAP (Canon AppleTalk PrintServer) 2.3 Hard Disk HD-65 Capacity 10 GB Interface ATA-3 1 - 2 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 699: Making Network Settings

    4) Press the Item key (F2 key) to select the desired item. 5) Press the Value key (F3 key), select a setting, and press the Enter key (F4 key) to store. 1 - 3 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 700 Sets the paper source to use when printing. TRAY SWITCH Enables the printer to switch to Stack Bypass if the selected drawer is empty. 1 - 4 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 701 *1: displays only after the Adobe PS3 Module-B1 has been installed. *2: displays only after the network interface board has been installed. 1 - 5 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 703: Chapter 2 Operation

    CHAPTER 2 OPERATION COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 705: Construction

    The Board is equipped with a single slot, and addition of a 32 MB or 64 MB expansion RAM DIMM will enable storage of up to 72 M bytes of data. 2 - 1 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 706 2400 dpi in main scanning direction and at 600 dpi in sub scanning direction. 2 - 2 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 707 CHAPTER 2 OPERATION Expansion ROM DIMM slot ASIC F02-102-01 JP3 : Do not use. (Be sure to keep 1 and 2 shorted.) 2 - 3 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 708 ROM. When you have removed the ROM DIMM from the slot, the contents of the built-in program ROM will take over. 2 - 4 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 709 4: TIFF (MMR, MR, MH), PDF. • FTP An image that has been scanned may be transmitted to an FTP server for uploading. 2 - 5 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 710 Half-Duplex At any time, data may only be transmitted in one direction for transmission or reception of data packets, i.e., transmis- sion and reception cannot take place at the same time. 2 - 6 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 711: Chapter 3 Disassembly/Assembly

    CHAPTER 3 DISASSEMBLY/ASSEMBLY COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 713: Disassembly And Assembly

    6. Be sure to use SHUT DOWN MENU to shut down the printer if the Hard Disk HD-65 (accessory) has been installed. 3 - 1 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 714: Removing The Hard Disk

    CHAPTER 3 DISASSEMBLY/ASSEMBLY 1.1 Removing the Hard Disk 1) Remove the 2 screws [1], and detach the hard disk [2]. F03-101-01 3 - 2 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 715 1) Remove the 13 screws [1], and detach the rear cover [2]. F03-102-01 2) Remove the USB cable [1] from the image processor PCB [2]. F03-102-02 3 - 3 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 716 CHAPTER 3 DISASSEMBLY/ASSEMBLY 3) Remove the 4 screws [1], and detach the network interface board. F03-102-03 3 - 4 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 717 2) Remove the 13 screws [1], and detach the rear over [2]. F03-103-01 3 - 5 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 718 5) If you are replacing the existing printer board with a new one, be sure to per- form the following to make printer set- tings. 3 - 6 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 719: After Replacement

    A L L Y / - I G N O R E 2 3 , - > 1 Press the Enter key. F03-103-04 8) Press the Go/OK key to end service menu. 3 - 7 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 720 2) and the Ethernet configuration page (for machines with the network board only). 10) Turn off the power switch with the shutdown menu. 11) End. 3 - 8 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 721: Chapter 4 Troubleshooting

    CHAPTER 4 TROUBLESHOOTING COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 723 8) Using the VALUE (F3) key, select the desired setting. 9) Press the ENTER (F4) key to store the setting. 10) Press the Go (OK) key to end service mode. 4 - 1 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 724 Line/Mail Direct TX COPY SYSTEM Special Features PQRS WXYZ BACK F1 key Back key # key F2 key OK key Additional functions key F05-101-02 4 - 2 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 725 FORMAT MENU FORMAT DISK initializes hard disk FORMAT FLASH initializes flash ROM NVRAM MENU NVRAM=CHECK checks EEPROM NVRAM=DUPLICATE copies contents of EEPROM 4 - 3 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 726: Functions Of Service Mode

    , A4, LETTER, LEGAL, A5, B5-JIS, COM10, MONARCH, C5, DL, A3, B4, 11x17, CUSTOM, STATEMENT, B5-ISO. *1: displayed only if the host machine is set COLD RESET A4+ or COLD RESET LETTER+ 4 - 4 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 727 The NVRAM contains the following data: page counter readings of the printer, panel settings of the printer, error/jam history, serial number. 4 - 5 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 728: Outline

    I/O port. If a fault is detected as a result, the host will indicate the following in its control panel: warming message, NORMAL ERROR, or SERVICE CALL ERROR. 4 - 6 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 729: Warning Messages

    READY NEAR STORE The number of stored print jobs Delete unnecessary print jobs from the LIMIT will exceed the maximum of hard disk. 9500. 4 - 7 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 730: Normal Error

    If AUTOCONT is OFF, press the GO key to put the printer back online. Check the printed page to ensure that the print job is complete. 4 - 8 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...

  • Page 731: Service Call Error

    E677/6F-63 CALL FOR An internal RAM error occurred. Restart the printer. If the error persists, SERVICE replace the printer board. 4 - 9 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 733 APPENDIX COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 735 B : Each group of 5 service persons is expected to carry one. C : Each workshop is expected to carry one. A - 1 COPYRIGHT © 2002 CANON INC. 2001 2001 2001 2001 CANON Printer Board-N1/iN-E5 REV.0 MAR. 2002...
  • Page 737 Prepared by Office Imaging Products Quality Assurance Center CANON INC. Printed in Japan REVISION 0 (MAR. 2002) (30359/29685) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan COPYRIGHT© 2002 CANON INC. CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
  • Page 738 This publication is printed on 100% reprocessed paper. PRINTED IN JAPAN (IMPRIME AU JAPON) xxxxGRx.x-x...

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