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Quickie Rhapsody Service Manual
©2006 Sunrise Medical Inc.
101976 Rev A

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Summary of Contents for Sunrise Medical Rhapsody

  • Page 1 Quickie Rhapsody Service Manual ©2006 Sunrise Medical Inc. 101976 Rev A...
  • Page 2: Table Of Contents

    Quickie Rhapsody Service Manual Contents Introduction ............0.1 Section 3 VR2 Controller ..........0.2 Understanding VR2 Controller Diagnostics Plugs/Connectors ..........0.3 Codes ............... 6 Basic Tool List & Main Wiring Diagram ..0.4 3.1 One Bar - Low Battery Voltage ) ....6 Section 1 3.2 Two Bars - Left Motor Disconnected ..
  • Page 3: Introduction

    Service Manual. This Service Manual is intended as a troubleshooting guide for the Quickie Rhapsody. Pho- tographs and content may differ from the actual products in some cases due to changes in specifications and other factors.
  • Page 4: Vr2 Controller

    Speed/Profile indicator- A series of five LED’s, whichdisplay speed and profile settings Speed/ Profile Decrease. Used Speed/ Profile Increase. Used to decrease the Speed/ Profile to Increase the Speed/ Profile setting. setting. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 0.2...
  • Page 5: Plugs/Connectors

    M1 = RIGHT SIDE MOTOR M2 = LEFT SIDE MOTOR JSM = JOYSTICK MODULE INH-2 = INHIBIT 2 A1 = ACTUATOR 1 A2 =ACTUATOR 2 OBC = ON BOARD CHARGER + - =BATTERY SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 0.3...
  • Page 6: Basic Tool List & Main Wiring Diagram

    • 5mm Allen wrench • 3/8 combination wrench • Phillips screwdriver #2 • 18mm combination wrench • Flat blade screwdriver • 19mm socket wrench • 5mm socket wrench Wiring Diagram for VR2 Controller Package SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 0.4...
  • Page 7: Troubleshooting: No Power

    If the voltage meter reads below 12volts,charge the batteries. Note: To find a bad battery, use a battery load tester. A1.3.1 If the voltage meter reads below 12 volts, charge the batteries. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 1...
  • Page 8: Not Charging

    (fig 1.4.2) if the meter reads less than 12 volts, proceed to the next step. A1.4.1 A1.4.2 If all of the measurements read full voltage, then replace the controller. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 2...
  • Page 9: Battery Connection Test

    If the voltage meter reads full voltage, then replace the con- A1.5.2 troller, or else proceed to the next step. A1.5.3 If all of the measurements read full voltage, then replace the controller. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 3...
  • Page 10: Check Battery Wire Harness

    If the meter reads more than 1 ohm, then change the circuit breaker. 1.9 Main Harness If the above steps did not correct the problem, change the main harness. If the previous steps did not correct the problem, change the main harness. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 4...
  • Page 11: Understanding Vr2 Controller Display

    This indicates a system trip, i.e. the VR2 has detected a problem somewhere in the wheelchair's electrical system. Please refer to Section 3 (VR2 Controller Diagnostics). SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 5...
  • Page 12: Understanding Vr2 Controller Diagnostics Codes

    A3.2.2 If the meter reads between 0 to 1.5 ohms, then replace the controller. If none of the above corrects the problem, replace the left motor. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 6...
  • Page 13: Three Bars - Left Motor Wiring Trip)

    Test 3 Test 4 If all of the readings are open, then replace the controller. If any of the readings are short, then replace the left motor. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 7...
  • Page 14: Four Bars- Right Motor Disconnected

    A3.4.2 If the meter reads between 0 and 1.5 ohms, then replace the controller. If this does not correct the problem, then replace the right motor. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 8...
  • Page 15: Five Bars - Right Motor Wiring Trip

    Controller Fault - A control system trip is indicated. Make sure that all connections are secure. Check that the batteries are fully charged and in good condition, and check all joystick connections and cables. If this does not correct the prob- lem, then replace the controller. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 9...
  • Page 16: Nine Bars - Solenoid Brake Trip

    3.11 Seven Bars + Speed Profile Indicator Communication Error Inspect wiring between joystick module and controller. Replace the jumper or joystick module with damaged wiring. If the problem persists replace the controller. SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 10...
  • Page 17: Disassembly/Reassembly, And Adjustment

    Loosen knobs on rear seat posts (figure s1.4). Pull rear pins and tilt seat forward (figure s1.5). Slide seat back while lifting and remove (figure s1.6). s1.1 s1.2 s1.5 s1.3 s1.6 s1.4 SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 11...
  • Page 18: Step 2 - Footrest Adjustment And Removal

    Top shroud: Remove four wing bolts (fi g s3.1) holding top shroud and remove. s3.1 Front shroud Complete step 2 (Footrest removal) Remove front shroud (fi g s3.2) (attached with Velcro). s3.2 SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 12...
  • Page 19: Step 4 - Battery Removal

    Remove the footrest (step 2) Remove front shroud (step 3) Disconect battery harnesses (fi g s4.1) Unplug all connectors from the controller. Loosen and remove wing nuts Remove controller from frame( fi g s5.1) s5.1 SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 13...
  • Page 20: Step 6 - Motor Removal

    Use a 5mm hex key to remove the six socket head capscrews hoding the motor gearbox housing to the s6.1 motor plate (fig s6.5). Warning-When motor plate is removed the gear box plate may come off s6.3 s6.2 s6.4 s6.5 SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 14...
  • Page 21: Step 7 - Shock Removal

    (B) Replace and tighten the top shock bolt (A) Step 8 - Caster removal Remove caster cap (fig s8.1) Use a 19mm socket wrench to remove the caster nut (fig s8.2) s8.2 SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 15...
  • Page 22: Step 9 - On-Board Charger Removal

    Remove 2 straps on charger straps and remove char- ger (s9.2) s9.2 Step 10 - Suspension adjustment Adjust nut down to stiffen the ride Adjust nut up to soften the ride s10.1 SUNRISE MEDICAL RHAPSODY SERVICE MANUAL 2006 PAGE 16...

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