Table Of Contents - Vaillant 824/2 E Instructions For Installation Manual

Table of Contents

1 List of Contents . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Contents included with boiler (turboMAX plus)
1.2 Contents included with boiler (thermoCOMPACT) 4
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information . . . . . . . . . . . . . . . .
2.1
2.2 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 EC designation . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Boiler Specification . . . . . . . . . . . . . . . . . . . . . .
Technical data . . . . . . . . . . . . . . . . . . . .
3.1
3.2 Boiler connections (turboMAX plus) . . . . . . . .
3.3 Boiler connections (thermoCOMPACT) . . . . . .
3.4 Functional diagram (turboMAX plus) . . . . . . . .
3.5 Functional diagram (thermoCOMPACT) . . . . . .
4 General Requirements . . . . . . . . . . . . . . . . . . . . 10
4.1 Related documents . . . . . . . . . . . . . . . . . . . . . .
4.2 Boiler location . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Flue system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Top outlet flue system . . . . . . . . . . . . . . . . . . . .
4.4.2 Rear outlet flue system . . . . . . . . . . . . . . . . . . .
4.4.3 Extended top outlet flue system . . . . . . . . . . .
4.4.4 Flue termination . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Cupboard or compartment ventilation . . . . . .
4.7 Electrical supply . . . . . . . . . . . . . . . . . . . . . . . . .
4.8 Guide to system requirements . . . . . . . . . . . . .
4.8.1 Water circulation system . . . . . . . . . . . . . . . . . .
4.8.2 Filling and make up . . . . . . . . . . . . . . . . . . . . . .
4.8.3 Pressure relief valve . . . . . . . . . . . . . . . . . . . . .
4.8.4 Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.5 Expansion vessel . . . . . . . . . . . . . . . . . . . . . . . .
4.8.6 Circulating pump . . . . . . . . . . . . . . . . . . . . . . . .
4.8.7 System by-pass . . . . . . . . . . . . . . . . . . . . . . . . .
4.8.8 Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Boiler Installation Sequence . . . . . . . . . . . . . . . 15
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Using boiler template . . . . . . . . . . . . . . . . . . . .
5.3 Fitting the boiler hanging bracket . . . . . . . . . .
5.4 Install the flue system . . . . . . . . . . . . . . . . . . . .
5.5 Fitting the boiler . . . . . . . . . . . . . . . . . . . . . . . .
5.6 Removing boiler casing . . . . . . . . . . . . . . . . . . .
5.7 Gas supply (turboMAX plus) . . . . . . . . . . . . . . .
5.8 Cold water mains inlet and hot water outlet
(turboMAX plus) . . . . . . . . . . . . . . . . . . . . . . . . .
5.9 Central heating flow and return pipework
(turboMAX plus) . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 Gas supply (thermoCOMPACT) . . . . . . . . . . . . .
5.11 Central heating flow and return pipework
(thermoCOMPACT) . . . . . . . . . . . . . . . . . . . . . .
5.12 Connection to a Vantage unvented cylinder .
(thermoCOMPACT) . . . . . . . . . . . . . . . . . . . . . . 20
2
Supplied By www.heating spares.co Tel. 0161 620 6677
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4 5.13 Connect the flue system to the boiler . . . . . . . 20
4 5.14 Electrical installation . . . . . . . . . . . . . . . . . . . . . 20
5.15 Connection to the main supply . . . . . . . . . . . . 20
5.16 Electronic board layout . . . . . . . . . . . . . . . . . . .
5 5.17 Controls (turboMAX plus boiler) . . . . . . . . . . . . 22
5
5.18 Controls (thermoCOMPACT boiler) . . . . . . . . . 23
5 5.19 Thermostatic radiator valves . . . . . . . . . . . . . . 24
5 5.20 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.21 Circulating pump . . . . . . . . . . . . . . . . . . . . . . . . 24
6 5.22 Anti-cycling 'economiser' control . . . . . . . . . . . 24
6
8
6 Commissioning Part I . . . . . . . . . . . . . . . . . . . . 25
8 6.1 Preliminary electrical checks . . . . . . . . . . . . . . 25
8 6.2 Gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9 6.3 Cold water supply (turboMAX plus only) . . . . . 25
6.4 Filling the heating system (turboMAX plus) . . 25
6.5 Filling the heating system (thermoCOMPACT)
10 6.6 Initial system flush ("cold") . . . . . . . . . . . . . . . . 26
10
10 7 Gas supply adjustments (Commissioning Part II) 26
10 7.1 Gas inlet working pressure . . . . . . . . . . . . . . . . 26
11 7.2 Main burner pressure . . . . . . . . . . . . . . . . . . . . 27
11 7.3 Adjusting the central heating output
11 (range rating) . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
12 7.4 Adjusting to the maximum heat load
12 (nominal load) . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12 7.5 Adjusting the ignition rate . . . . . . . . . . . . . . . . 29
12 7.6 Checking and adjusting to the operating point
13 (turboMAX plus 837E and
13 thermoCOMPACT 637E only) . . . . . . . . . . . . . . 30
13 7.7 Setting or adjusting the mid-setting point . . .
13 7.8 Fit combustion chamber cover . . . . . . . . . . . . . 33
13 7.9 Fit boiler casing . . . . . . . . . . . . . . . . . . . . . . . . . 33
13
14 8 Functional checks (Commissioning Part III)
14 8.1 Functional checks . . . . . . . . . . . . . . . . . . . . . . . 33
14 8.2 Functional check of operation
(turboMAX plus only) . . . . . . . . . . . . . . . . . . . . . 33
8.3 Functional check of operation
15
(thermoCOMPACT only) . . . . . . . . . . . . . . . . . . 34
16 8.4 Adjusting pump speed . . . . . . . . . . . . . . . . . . . . 34
16 8.5 Handing over to the user . . . . . . . . . . . . . . . . . 35
17
17 9 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
17 9.1 Initial inspection . . . . . . . . . . . . . . . . . . . . . . . . . 35
17 9.2 Cleaning the burner and primary heat
exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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Instructions for Installation and Servicing turboMAX plus and thermoCOMPACT R1
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