Vaillant ecoMAX 613/2 E Installation Instructions Manual
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Also See for ecoMAX 613/2 E:
- Instructions for use installation and servicing (36 pages) ,
- Installation instructions manual (61 pages) ,
- Instructions for use installation and servicing (40 pages)
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Summary of Contents for Vaillant ecoMAX 613/2 E
- Page 1 2000225123A-10.02 For the installer Flue installation instructions Air flue duct for use with ecoMAX ecoMAX 613/2 E ecoMAX 618/2 E ecoMAX 622/2 E ecoMAX 824/2 E ecoMAX 828/2 E ecoMAX 835/2 E ecoMAX pro 18 E ecoMAX pro 28 E...
- Page 3 OVERVIEW PART 1 Pages 4 - 20 Standard Concentric Systems Ø 60/100 (Aluminium air duct/plastic flue duct) PART 2 Pages 21 - 40 Optional Concentric System Ø 80/125 (Aluminium air duct/plastic flue duct)
- Page 4 CONTENTS: PART 1 CONCENTRIC 60/100 The air/flue duct must be installed by a suitably qualified service provider, which is responsible for observing the relevant specifications, regulations and standards. Page Requirements Regulations and standards to be observed § Planning the air/flue duct Alternative termination accessories available Maximum flue lengths layout...
- Page 5 § REQUIREMENTS Regulations and Vaillant ecoMAX boilers are The air/flue duct operates at very certified as heating boilers with low temperatures therefore no standards to be corresponding flue systems clearance is necessary between according to EC Directive the air duct and adjacent...
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Page 6: Alternative Termination Accessories Available
PLANNING THE AIR/FLUE DUCT LAYOUT Alternative termination accessories available 303 900 = Vertical air/flue duct (black) 303 930 = Horizontal air/flue duct 303 930 303 900 Optional connection accessories Accy. No. Air/flue duct extensions, concentric 303 902 470 mm - Ø 60/100 Air/flue duct extensions, concentric 303 903 970 mm - Ø... - Page 7 PLANNING THE AIR/FLUE DUCT LAYOUT Air/flue duct extension 470 mm Ø 60/100 Vaillant Accy. No.: 303 902 Air/flue duct extension 970 mm, Ø 60/100 Vaillant Accy. No.: 303 903 Air/flue duct extension 1970 mm, Ø 60/100 Vaillant Accy. No.: 303 905 Fig.
- Page 8 Vaillant Accy. No.: 303 915 Fig. 1.6: Sliding sleeve, Ø 60/100 Adjustable roof tile for pitched roof Vaillant Accy. No.: 009 076 (black) Fig. 1.7: Adjustable roof tile for pitched roof Flat roof penetration collar Vaillant Accy. No.: 009 056...
- Page 9 PLANNING THE AIR/FLUE DUCT LAYOUT Maximum flue lengths for use with ecoMAX ecoMAX 613/2 E 824/2 E 828/2 E 835/2 E pro 18 E Accessories Accy. No. 618/2 E pro 28 E 622/2 E 7.0 m Horizontal 303 930 Max. permitted 8.0 m 8.0 m 4.0 m...
- Page 10 INSTALLING THE AIR/FLUE DUCT SLIDING SLEEVE INSTALLING THE AIR/FLUE DUCT SLIDING SLEEVE NOTE: For installations where there is in- sufficient movement to allow fitting of the flue into flue outlet, a slid- ing sleeve (Accy. No. 303 915) is available. When using the sliding sleeve both the air and flue ducts of the last extension must be shortened by a further 95 mm.
- Page 11 INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT Horizontal air/flue duct Vaillant Accy No.: 303 930 Contents of the accessory: • Horizontal air/flue duct • 87° elbow • 1 x 70 mm air duct clamp • 1 x 40 mm air duct clamp •...
- Page 12 INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT IMPORTANT: Horizontal air/flue duct The flue hole should be cut with a slight rise to outside if 3° ± 1° Accy No.: 303 930 (equivalent to 50 mm ± 20 mm rise (Length 0.8 m) per metre length).
- Page 13 INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT (TOP OUTLET) • Once the position of the flue exit hole has been determined, the hole should be cut through the wall using a core drill of 125 mm diameter. Note: If access can be gained to the proposed flue exit point from outside the dwelling, the hole can be cut with a 107 mm core drill...
- Page 14 INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT (TOP OUTLET) • Push the air/flue duct assembly (1) including the flexible external seal (2) through the wall until the seal clears the outside face of the wall and pull air/flue duct back towards the boiler until the external seal touches the outside wall.
- Page 15 INSTALLATION OF THE VERTICAL AIR/FLUE DUCT Observe the maximum flue Vertical air/flue duct lengths as detailed in table on Accy. Vaillant Part No.: 303 900 page 9 (black) Contents of the accessory: • Vertical air/flue duct and terminal assembly • 70 mm air duct clamp •...
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Page 16: Pitched Roof Installation
INSTALLATION OF THE VERTICAL AIR/FLUE DUCT Pitched roof installation • Determine the point where the vertical air/flue duct and terminal assembly will penetrate the roof. • Fit the adjustable pitched roof tile (1). • Working from above, insert the vertical roof duct (5) through the roofing tile and push it firmly into place. - Page 17 INSTALLATION OF THE VERTICAL AIR/FLUE DUCT Flat-roof installation • Determine the point where the vertical air/flue duct and terminal assembly will penetrate the roof. • Fit the flat roof penetration collar (1). cold roof warm roof • Stick the flat roof penetration collar firmly into place with adhesive in accordance with the codes of practice for flat roofs...
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Page 18: How To Add Extensions
FITTING AIR/FLUE DUCT EXTENSIONS How to add extensions Use a saw, tin-snips, etc. to cut tubes to size. No tools are required when separating extensions for cutting to size air and flue tubes separately. When doing so, the flue conduit should be twisted into a position where the shoulders on the plastic tube can be pushed through the... - Page 19 FITTING AIR/FLUE DUCT EXTENSIONS How to install elbows Example: An offset of 400 mm is measured. This value is then used, along with the table below, to determine the length of the air conduit ( = 190 mm in this case).
- Page 20 FITTING AIR/FLUE DUCT EXTENSIONS How to install elbows Example: An offset of 400 mm is measured. This value is then used, along with the table below, to determine the length of the air conduit (= 284 mm) and the height (= 420 mm). Important: This gives a corresponding exhaust-conduit length of...
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Page 21: Planning The Air/Flue Duct
CONTENTS: PART 2 CONCENTRIC 80/125 The air/flue duct must be installed by a suitably qualified service provider, which is responsible for observing the relevant specifications, regulations and standards. Page Requirements Regulations and standards to be observed § Planning the air/flue duct Alternative termination accessories available Maximum flue lengths layout... - Page 22 § REQUIREMENTS Regulations and Vaillant ecoMAX boilers are The air/flue duct operates at very certified as heating boilers with low temperatures therefore no standards to be corresponding flue systems clearance is necessary between according to EC Directive the air duct and adjacent...
- Page 23 PLANNING THE AIR/FLUE DUCT LAYOUT Alternative termination 303 200 = Vertical air/flue duct (black) accessories available 303 209 = Horizontal air/flue duct 303 907 = Appliance connection piece 303 200 303 209 Optional connection accessories Accy. No. Air/flue duct extensions (PPs), concentric 303 202 470 mm - Ø...
- Page 24 PLANNING THE AIR/FLUE DUCT LAYOUT Appliance connection piece Ø 80/125 Vaillant Accy. No.: 303 907 (with 2 measuring apetures) Fig. 1.1: Appliance connection piece Air/flue duct extension (PPs) 470 mm, Ø 80/125 Vaillant Accy. No.: 303 202 Air/flue duct extension (PPs) 970 mm, Ø...
- Page 25 Vaillant Accy. No.: 303 215 Fig. 1.5: Sliding sleeve, Ø 80/125 Adjustable roof tiles for pitched roof Vaillant Accy. No.: 009 076 (black) Fig. 1.6: Adjustable roof tile for pitched roof Flat roof penetration collar Vaillant Accy. No.: 009 056...
- Page 26 PLANNING THE AIR/FLUE DUCT LAYOUT Maximum flue lengths for use with ecoMAX ecoMAX 613/2 E 618/2 E 622/2 E pro 18 E Accessories Accy. No. pro 28 E 25.0 m Horizontal 303 209 Max. permitted 13.0 m 30.0 m 20.0 m incl.
- Page 27 PLANNING THE AIR/FLUE DUCT LAYOUT Maximum flue length Fig. 1.8 Fig. 1.9...
- Page 28 CHANGING THE APPLIANCE CONNECTION-PIECE Installation The appliance is supplied ready-fitted with the connection-piece for the 60/100 air/flue duct system. • Loosen the four screws (2) and pull the appliance connection- piece (1) upwards to remove it. • Push the appliance connection- piece with the selected connection diameter down from above, inserting the push-in end onto the...
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Page 29: Installation Of The Sliding Sleeve
INSTALLATION OF THE SLIDING SLEEVE INSTALLING THE AIR/FLUE DUCT SLIDING SLEEVE NOTE: For installations where there is in- sufficient movement to allow fitting of the flue into flue outlet, a slid- ing sleeve (Accy. No. 303 215) is available. When using the sliding sleeve both the air and flue ducts of the last extension must be shortened by a further 85 mm. - Page 30 INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT Observe the maximum flue Horizontal air/flue duct lengths as detailed in table on page 27 Vaillant Accy No.: 303 209 Contents of the accessory: • Horizontal air/flue duct • 87° elbow • 2 x 70 mm air duct clamps •...
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Page 31: Side Flue Installations
INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT Ø 80/125 WITH EXTENSIONS Preparation IMPORTANT: Side flue installations The flue hole should be cut with a slight rise to outside of 3° ± 1° • Determine the installation site for • For installations where the air/flue (equivalent to 50 mm ±... - Page 32 INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT Ø 80/125 WITH EXTENSIONS • Taking each extension to be used, fit the flue duct into the air duct and secure using the 3 screws provided. • For ease of measuring and marking the air/flue duct extensions, assemble them loosely together with the air/flue duct and terminal assembly as shown (fig.
- Page 33 INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT Ø 80/125 WITH EXTENSIONS • Push the assembled air/flue duct and terminal assembly through the flue exit hole until it protrudes 220 mm out from the outside wall. • Ensure that the terminal is correctly positioned with the air inlet grille at the bottom.
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Page 34: Indirect Installation
INSTALLATION OF THE HORIZONTAL AIR/FLUE DUCT AND TERMINAL ACCESSORY (80/125 Ø) Indirect installation • Fit the wall mounting (2). • Install the appliance (3) with reference to the installation and servicing instructions supplied with the boiler. • Change the appliance connection- piece (7) as described on page 82 - 84 •... - Page 35 INSTALLATION OF THE VERTICAL AIR/FLUE DUCT Observe the maximum flue Vertical air/flue duct lengths as detailed in table on Accy. Vaillant Part No.: 303 200 page 27 (black) Contents of the accessory: • Vertical air/flue duct and terminal assembly • Adapter (air) for Ø 110/125 •...
- Page 36 INSTALLATION OF THE VERTICAL AIR/FLUE DUCT Pitched roof installation • Determine the point where the vertical air/flue duct and terminal assembly will penetrate the roof. • Fit the adjustable pitched roof tile (1). • Working from above, insert the vertical roof duct (5) through the roofing tile and push it firmly into place.
- Page 37 INSTALLATION OF THE VERTICAL AIR/FLUE DUCT Flat-roof installation • Determine the point where the vertical air/flue duct and terminal assembly will penetrate the roof. • Fit the flat roof penetration collar (1). cold roof warm roof • Stick the flat roof penetration collar firmly into place with adhesive in accordance with the codes of practice for flat roofs...
- Page 38 FITTING AIR/FLUE DUCT EXTENSIONS How to add extensions Use a saw, tin-snips, etc. to cut tubes to size. No tools are required when removing previously-fitted extensions for cutting to size air and flue tubes separately. When doing so, the flue conduit should be twisted into a position where the shoulders on the plastic tube can be pushed through the spacer-...
- Page 39 FITTING AIR/FLUE DUCT EXTENSIONS How to install elbows Example: An offset of 400 mm is measured. This value is then used, along with the table below, to determine the length of the air conduit (= 190 mm in this case). Important: This gives a corresponding exhaust-conduit length of...
- Page 40 FITTING AIR/FLUE DUCT EXTENSIONS How to install elbows Example: An offset of 400 mm is measured. This value is then used, along with the table below, to determine the length of the air conduit (= 284 mm) and the height (= 420 mm). Important: This gives a corresponding exhaust-conduit length of...
- Page 44 Head Office Service Solutions 0870 6060 777 Vaillant Ltd., Vaillant House Technical Advice 01634 292392 Medway City Estate, Trident Close, Rochester, Kent ME2 4EZ...