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Travis Industries 21 TRV GreenSmart Installation Manual

21 trv greensmart
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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
© Copyright 2010, T.I.
$10.00
100-01208_002
21 TRV
GreenSmart™
Fireplace
Tested and Listed by
OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-85-5
ANSI Z21.88b-2003
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
4101014
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 21 TRV GreenSmart

  • Page 1 21 TRV GreenSmart™ Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Portland, Oregon Report # 028-F-85-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction Overview

    IAS (ICBO) Approval This appliance was listed by OMNI Test Labs - IAS # TL130. Massachusetts Approval This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters National Fireplace Institute © Travis Industries 4101014 100-01208_002...

  • Page 3: Table Of Contents

    Top Vent Config. W Horizontal Termination ......27 Top Vent Config. W Vertical Termination ......28 Rear Vent Config. W Horizontal Termination ...... 29 Rear Vent Config. W Vertical Termination ......30 Termination Requirements ..........31 © Travis Industries 4101014 100-01208_002...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4101014 100-01208_002...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries...

  • Page 6: Features And Specifications

    8" External Diameter Lifting Bracket (may 34-1/8" be bent down) Nailing Brackets 27-1/4" See "Gas Line Requirements" for Details on the Gas Inlet Front of 45° Fireplace 20-1/8" 12-3/4" 14" © Travis Industries 4101014 100-01208_002...

  • Page 7: Installation

    Complete the vent installation. • Install the hearth (if applicable). • Install the drywall and facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 39) and install the grill or face. © Travis Industries 4101014 100-01208_002...

  • Page 8: Installation Overview - Top Vent Configuration

    See the section "Electrical Connection" Insulation or drywall must Gas Line not fill the 1/2" gap around (left side or beneath) the sides of the fireplace. 1" Min. Clearance from Face to Side Wall See the section "Hearth Requirements" © Travis Industries 4101014 100-01208_002...

  • Page 9: Installation Overview - Rear Vent Configuration

    "Mantel Requirements" "Vent Requirements" See the section "Termination Requirements" Drywall 1" Min. (from face) See the section "Acceptable Vent Lengths" See the section "Electrical Connection" See the section See the section "Gas Line Installation" "Hearth Requirements" © Travis Industries 4101014 100-01208_002...

  • Page 10: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4101014 100-01208_002...

  • Page 11: Top Vent Or Rear Vent Configuration

    (for falling into the fireplace. all subsequent steps). Remove the cover plate, and heat shield. Cover Plate Heat Shield Inner Flue Remove the inner flue assembly Assembly and exhaust cover plate. Exhaust Cover Plate © Travis Industries 4101014 100-01208_002...
  • Page 12 Note how the wider portion goes to the sides. Tuck it into the cavity so it lays flat. Remove the flue collar suport, rotate it 180°, and re-attach it to the fireplace. © Travis Industries 4101014 100-01208_002...
  • Page 13 (make sure (make sure the the gasket is in place gasket is in place while attaching). while attaching). NOTE: Install the flue assembly with the diffuser to the bottom. © Travis Industries 4101014 100-01208_002...

  • Page 14: Clearances

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (95 Lbs.) and vent. Ceiling Minimum 57" Min. Enclosure Height Top Vent = 48" Rear Vent = 34-1/4" Optional Hearth Raised Platform © Travis Industries 4101014 100-01208_002...

  • Page 15: Minimum Framing Dimensions - Top Vent Configuration

    Route the electrical line to a position 13-1/2" to the right rear of the fireplace. 20-1/4" WARNING: A cut-out for the gas line may be required on the framing. Thermostat or Remote Control Wire (right side) © Travis Industries 4101014 100-01208_002...

  • Page 16: Minimum Framing Dimensions - Rear Vent Configuration

    WARNING: A cut-out for the gas line Control Wire (right side) may be required on the framing. NOTE: The rear vent may require extra clearance - make sure to accommodate the vent when determining the framing. © Travis Industries 4101014 100-01208_002...

  • Page 17: Nailing Brackets

    90°. TOP VIEW Framing 7/8” to 1” Facing Nailing Bracket Fireplace For installations using 1” facing (1/2” drywall with Drywall 3/8” tile, 7/8” tile, etc.) fold the upper tab out 90°. Tile 7/8” © Travis Industries 4101014 100-01208_002...

  • Page 18: Corner Installations - Top Vent Configuration

    Corner Installations - Rear Vent Configuration Typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances apply). Minimum 1" Clearance 6" Typical 6-1/2" Recommended NOTE: Typical 9" Section 37" Min. 37-1/2" Recommended © Travis Industries 4101014 100-01208_002...

  • Page 19: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4101014 100-01208_002...

  • Page 20: Optional Gas Line Location

    2-3/4" above the base of the fireplace. base of the fireplace. 4-1/4" 4" 8-1/4" NOTE: a 3" diameter hole is required to provide 1/2" F.P.T. clearance for the gas inlet screws. Gas Line (1/2" M.P.T.) © Travis Industries 4101014 100-01208_002...

  • Page 21: Electrical Connection (Required)

    Secure the romex connector to the cover plate. Route the electrical line through the cover plate and attach to the three electrical leads. Replace the cover plate plate. © Travis Industries 4101014 100-01208_002...

  • Page 22: Optional Wall Switch Or Thermostat Installation

    On/Off Switch Green Green White Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Note: When using a GreenSmart™ remote, use the receiver for on/off operation. © Travis Industries 4101014 100-01208_002...

  • Page 23: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4101014 100-01208_002...

  • Page 24: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4101014 100-01208_002...

  • Page 25: Approved Vent Configurations

    Determine the correct restrictor position (see the charts under "Approved Vent Configurations" - the factory position is #1). Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket. © Travis Industries 4101014 100-01208_002...

  • Page 26: Diffuser Plate Adjustment

    # 1 postion. Remove the diffuser. DIFFUSER SIDE VIEW Bend the round portion of the Before (Stock - Position # 1) diffuser 90°. After (Position # 2) Secure the diffuser plate with the screws removed earlier. © Travis Industries 4101014 100-01208_002...

  • Page 27: Top Vent Config. W Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4101014 100-01208_002...

  • Page 28: Top Vent Config. W Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4101014 100-01208_002...

  • Page 29: Rear Vent Config. W Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4101014 100-01208_002...

  • Page 30: Rear Vent Config. W Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4101014 100-01208_002...

  • Page 31: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4101014 100-01208_002...

  • Page 32: Hearth Requirements

    Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4101014 100-01208_002...

  • Page 33: Facing Requirements

    Facing that protrudes in front of the face above the face (or within 1/2” of each side) must be made of non-combustible materials. NOTE A 3/8" gap above the face is required for face installation and removal. © Travis Industries 4101014 100-01208_002...

  • Page 34: Facing - Fireplace Overview

    (for qualified installers only) Facing – Fireplace Overview Facing - Top View Fireplace Nailing Bracket 1/2" Face White Tape Gasket (attached to fireplace) Facing - Side View Face Fireplace Wall Trim (1/16" thick) 1" 3/8" 1/8" Wall Trim © Travis Industries 4101014 100-01208_002...

  • Page 35: Facing Detail - Drywall Facing

    NOTE: The fireplace is shifted back Facing (drywall, paneling, or other on the shelf to accommodate the material - combustible or non- facing thickness. combustible). © Travis Industries 4101014 100-01208_002...

  • Page 36: Facing Detail - Tile Facing

    Note how the facing tucks underneath the Recommended Order of Installation We wall trim. recommend installing the tile under the notch at the front of the fireplace then working your way Wall Trim © Travis Industries 4101014 100-01208_002...

  • Page 37: Facing Detail - Facing Over 1" Thick (Brick)

    In this example brick is used. The side facing should be spaced 1/8" from the face (3/8” from the side of the 3-d View fireplace). Wall Trim The facing is brought up to the wall trim. © Travis Industries 4101014 100-01208_002...

  • Page 38: Mantel Requirements

    Non-combustible mantel columns do not have a minimum clearance. If you have a tapered mantel, measure the mantel height at the point where it protrudes 3/4” in front of the face. © Travis Industries 4101014 100-01208_002...

  • Page 39: Finalizing The Installation

    Battery Holder for Control Panel Lights Swing the access door down to access the area below the firebox. Swing the Battery concealment cover Holder down to expose the controls. AA Battery Tray © Travis Industries 4101014 100-01208_002...

  • Page 40: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4101014 100-01208_002...

  • Page 41: Glass Frame Removal And Installation

    Insert the tabs on the glass frame into the slots on the glass frame brackets (attached to the fireplace). Attach the two glass latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4101014 100-01208_002...
  • Page 42 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4101014 100-01208_002...

  • Page 43: Log Set Installation

    The bottom edge of the log should be located behind the burner ports (see the illustration below). CROSS-SECTIONAL VIEW Rear Log Burner Make sure the ledge on the burner lines up with stepped-down portion of the rear log. © Travis Industries 4101014 100-01208_002...
  • Page 44 The right twig rests on the burner and leans against the indent on the right log. Install the twig as shown below. The bottom of the twig is placed one inch to the right of the center screw on the burner. © Travis Industries 4101014...
  • Page 45 Log Installation Overview Correct view of complete log installation. Place embers in the firebox corners and along the front edge of the burner. Do not place embers over burner holes or allow the embers to block airflow. © Travis Industries 4101014 100-01208_002...

  • Page 46: Lp Conversion Instructions

    Burner Replacement: Make sure the burner manifold inserts over the front (left) orifice. Make sure the burner is fully seated and pilot hood lines up with the burner holes at the rear edge of the burner. © Travis Industries 4101014 100-01208_002...
  • Page 47 Orifice Identification: LP (Propane) Orifice Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. © Travis Industries 4101014 100-01208_002...
  • Page 48 T-20 Torx or Slotted Screwdriver Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4101014 100-01208_002...

  • Page 49: Optional Equipment

    If you are using the aromatherapy option with the 21 TRV, you will need to bend up the mounting flange on the front of the fireplace (see the illustration below). The aromatherapy extension assembly attaches to this flange. © Travis Industries 4101014 100-01208_002...

  • Page 50: Installation Packing List

    (2) #8 x ½” Machine Screws • (2) Wire Ties • Torx T-20 Wrench • Wall Mount (for placing the transmitter on a wall) • (2) Drywall anchors (for wall mount) • (2) #8 x 3/8” Type B Screws © Travis Industries 4101014 100-01208_002...
  • Page 51 CONTROL SPARK ROD DIAGNOSTIC ADAPTER VALVE COMMAND POWER GROUND Green Orange POWER SUPPLY Yellow / Green IPI / CPI Black Green Blue White White Black CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY GREENSMART CONTROL PILOT © Travis Industries 4101014 100-01208_002...

  • Page 52: Greensmart Wiring Diagram

    Receiver IPI / CPI Blue White CONTINUOUS (4) AA Batteries PILOT FAN CONTROL Fan Controller POWER 120 VAC INTERMITTENT Power In 110V OUT AUX OUT PILOT Accent Thermodisk Light (s) Optional Blower(s) Accent Light Rheostat © Travis Industries 4101014 100-01208_002...
  • Page 53 (see Figure 1). Figure 1 Unplug the ac adapter from the power harness (see Figure 2). You can leave the ac adapter plugged into the wiring harness. Figure 2 © Travis Industries 4101014 100-01208_002...
  • Page 54 Disconnect the molex connector leading to the gas control valve (see Figure 5). WARNING: The tabs on the gas control valve are fragile. Take care when removing the molex connector to not pull or damage the wires or tabs. Figure 5 © Travis Industries 4101014 100-01208_002...
  • Page 55 Figure 7 Carefully remove the lock-ties holding the wiring harness together. Separate the wiring harness sol the wires leading from the accent light rheostat are separated from the remaining wires (see Figure 8). Figure 8 © Travis Industries 4101014 100-01208_002...
  • Page 56 The wiring and on/off/battery plate may be discarded. Figure 9 Use the included torx wrench to remove the stock regulator (see Figure 10). Make sure the rubber gasket behind the regulator is removed. These items may be discarded. Figure 10 © Travis Industries 4101014 100-01208_002...
  • Page 57 Place the GreenSmart wiring harness in front of the fireplace, noting the position of each connector (see .Figure 13). Figure 13 Attach the wiring harness to the burner control (see Figure 14). Attach the gas control valve molex connector (see Figure 15). Figure 14 Figure 15 © Travis Industries 4101014 100-01208_002...
  • Page 58 Locate the accent wires that were disconnected earlier. Connect these wires to the wiring on the control panel. The remote kit includes two power leads. Attach one of these leads to the molex connector for the accent light (see Figure 19 below). Figure 19 © Travis Industries 4101014 100-01208_002...
  • Page 59 Plug this power lead into the fan controller (make sure it isplugged into “FAN” - see Figure 22). Figure 22 Figure 21 © Travis Industries 4101014 100-01208_002...
  • Page 60 HINT: We have found that if you “Z-BEND” the power cord and tuck it behind the power inlet, it will then fit into place. Make sure the power cord is not directly over the front of the controller – the receiver must fit in this location. Figure 25 Figure 26 © Travis Industries 4101014 100-01208_002...
  • Page 61 – the receiver should beep 5 times – see the operating instructions for further details). We recommend you test the electric functions of the fireplace at this time with the control panel removed. Figure 30 Figure 29 © Travis Industries 4101014 100-01208_002...
  • Page 62 Use the included drywall anchors (and screws) to secure it to the wall (see Figure 34). Figure 34 Restore power to the fireplace and test operation of the remote (see the instructions included with the remote). © Travis Industries 4101014 100-01208_002...
  • Page 63 Optional Equipment (for qualified installers only) © Travis Industries 4101014 100-01208_002...

  • Page 64: Index Index

    Gas Line Requirements ..........19 Top Vent or Rear Vent Configuration ......11 Glass Frame Removal and Installation ......41 Vent Clearances ............23 GreenSmart™ Remote Control Installation ....49 Vent Installation ............24 Vent Requirements ............23 © Travis Industries 4101014 100-01208_002...

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