Yamaha YZFR1Y(C) 2009 Service Manual page 220

Rod puller
90890-01437
Universal damping rod bleeding
tool set
YM-A8703
Rod puller attachment (M10)
90890-01436
Universal damping rod bleeding
tool set
YM-A8703
Fork spring compressor
90890-01441
YM-01441
Rod holder
90890-01434
Damper rod holder double
ended
YM-01434
TIP
Use the side of the rod holder that is marked
"B".
j. Remove the rod puller and rod puller
attachment.
k. Install the nut "1" all the way onto the
damper rod assembly.
l. Install the damper adjusting valve spring,
the damper adjusting valve and the damper
adjusting rod.
m. Install the washer and cap bolt, and then
finger tighten the cap bolt.
n. Hold the nut and tighten the spring preload
adjusting bolt "2" into the cap bolt to specifi-
cation.
EWA14B1011
WARNING
Always use a new cap bolt O-ring.
ECA14B1009
When tightening the spring preload adjust-
ing bolt "2" into the cap bolt, be sure not to
break the projections "a" on the cap bolt
collar "3".
TIP
Hold the nut "1" using a proper tool that has a
thickness "b" of 4.0 mm (0.16 in) or less.
Nut and cap bolt
25 Nm (2.5 m·kgf, 18 ft·lbf)
o. Remove the rod holder and fork spring
compressor.
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16. Install:
• Cap bolt
(to the outer tube)
TIP
• Temporarily tighten the cap bolt.
• When to tighten the cap bolt to the specified
torque is after installing the front fork leg to
the vehicle and tightening the lower bracket
pinch bolts.
EAS14B1009
INSTALLING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
4-69
FRONT FORK