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element ends to draw the element from the stove. If the honeycomb is clogged,
take the element outside for cleaning. Blow gently through the honeycomb.
Inspect the element. Although small hairline cracks will not affect performance,
the element should essentially be intact. If elements are broken or missing, the
catalyst should be replaced. If the catalyst is in good shape and all the fly ash has
been removed, re-install the combustor in the stove by sliding it into the the
opening, making sure that it is resting on the stainless steel support ledge which is
visible before installation of the catalyst. Gently reinstall the catalyst cover. The
"U" shaped ridge should be toward the stove with the open end down. The
refractory cover should be flush with the other refractory surfaces. Replace the
access panel and securely tighten the fasteners.
CLEAN THE SECONDARY AIR PASSAGE
Fly ash can also accumulate in the secondary air passageway. Once a year it is a good
idea to vacuum out this opening.
• The secondary air cover is located immediately below the catalyst access panel.
Remove the two Phillips pan head screws holding the secondary air cover to the
back of the stove.
• Push the secondary air flap up to the open position with your finger and place a
vacuum nozzle at the opening.
• Replace the cover.
CHECK THE GASKET SEALS ON THE DAMPER AND ASH PAN DOOR
In addition to the gaskets on the front doors and griddle, the Encore has seals on the
damper and the ash pan door that are important for proper stove performance.
• Test the ash pan door seal by placing by placing pieces of note paper or dollar
bills at three locations across both the bottom and top of the door. Close and latch
the door. If the paper is easily moved or pulled out, the door is not properly
sealed and the gasket should be replaced using 3/8" fiberglass gasket.
• To replace the gasket, first pull out the old gasket. Clean the channel with a wire
brush. Next, lay the new gasket in place and trim to the correct length. Place a
1/8" bead of gasket cement in the channels and press the trimmed gasket into
place. Close the door. Seat the gasket in the door by pushing in hard against the
door (a rubber mallet may be used). Open the door and remove any excess
cement that has squeezed out around the gasket.
• The door gasketing will compress within the first few weeks, so you will need to
readjust the latch. To do this, loosen the hex lock nut with an open end wrench
and back off the striker screw. Tighten the screw until the door seals securely and
the latch still operates. Then tighten the hex lock nut.
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