Vermont Castings Encore FlexBurn 2040CE Installation And Operating Manual
Vermont Castings Encore FlexBurn 2040CE Installation And Operating Manual

Vermont Castings Encore FlexBurn 2040CE Installation And Operating Manual

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®
Encore
FlexBurn
Wood Burning Stove
Installation and Operating Manual
Model 2040CE
SAFETY NOTICE: IF THIS APPLIANCE IS
NOT PROPERLY INSTALLED, OPERATED
AND MAINTAINED, A HOUSE FIRE MAY
RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW
THE INSTALLATION INSTRUCTIONS. FAIL-
URE TO FOLLOW INSTRUCTIONS MAY
RESULT IN PROPERTY DAMAGE, BODILY
INJURY OR EVEN DEATH. CONTACT LO-
CAL BUILDING OFFICIALS ABOUT RE-
STRICTIONS AND INSTALLATION INSPEC-
TION REQUIREMENTS IN YOUR AREA.
DO NOT DISCARD THIS MANUAL. RETAIN FOR FUTURE USE.
®
Non-Catalytic/Catalytic
For use in Europe
30005552 9/14 Rev. 10

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Summary of Contents for Vermont Castings Encore FlexBurn 2040CE

  • Page 1 ® ® Encore FlexBurn Non-Catalytic/Catalytic Wood Burning Stove Installation and Operating Manual Model 2040CE For use in Europe SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS.
  • Page 2: Table Of Contents

    Congratulations on your choice of a Vermont Castings Encore stove. With this purchase you have made a commitment to make the hearth a place of warmth, beauty and comfort in your home. At Vermont Castings Group, we share that joy and appreciation for the hearth. We assure you that your cast-iron Vermont Castings stove has been made with the utmost care and will provide you with many years of service.
  • Page 3: Specifi Cations

    ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Specifi cations Encore Model 2040CE Nominal heat out put ..7.8 - 8.0 kW (34,000 BTU/hr) Width (leg-to-leg) ........685 mm (27”) Minimum fl ue draught ......12 Pa (0.048” WG) Depth (leg-to-leg)........380 mm (15”) Mean fl...
  • Page 4: Installation

    Vermont Castings’ stove indicates the stove has performance often results. An Outside Air Adapter Kit for been tested to current standards. The test standard is the Encore is available from your local Vermont Castings EN13240:2001 + A2:2004 for Europe. Clearance and dealer.
  • Page 5 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove What Kind of Chimney to Use Prefabricated Chimneys You must connect the Encore to a code-approved masonry These should be an internal diameter of 150 mm (6”) and chimney with a fl ue liner, to a relined masonry chimney that be of the twin wall insulated construction that has been meets local codes, or to a prefabricated metal chimney.
  • Page 6 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Single-wall Chimney Connectors Flue Pipes with a spigot and socket joint should be fi tted with the socket facing upwards, to contain condensates • Begin assembly at the fl ue collar of the stove. Insert the and moisture within the fl...
  • Page 7 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Chimney Flue Thimble Sleeve Flue Elbow Chimney Connector Flue Liner Keep Slip Pipe sleeve end fl ush Thimble with fl ue Standard tile Connector Oval to Round Adapter ST243 Flue Collar Fig.
  • Page 8 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Check These Clearances Flexible Connector * Check These Clearances Mantel Shield Fireplace Adapter Kit “Positive Con- Mantel nection” Seal D E F I A N T This Off ST244a ST245 Fig. 7 In this installation, the chimney connector attaches to Fig.
  • Page 9 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Hearths This appliance must be installed on to hearth that meets the requirements of Part J of the Building Regulations 2000 (Combustion Appliances and Fuel Storage Systems). This can be achieved by ensuring that the hearth is constructed and sized in accordance with the guidelines included in sec- tion 2 of approved document ‘J’.
  • Page 10 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove In addition, furnishings and other combustible materials Minimum rear clearance from combustible walls (e.g. must be kept away from the stove as well. In general, a timber framed or studded walls) 254 mm (10”) mea- distance of 1219 mm (48”) must be maintained between sured from the rear edge of the stove top.
  • Page 11 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove at least at least at least 3 x D 3 x D 1.5 x D at least 1.5 x D Fluepipe at least 1.5 x D at least 1.5 x D Air space of at least 12 mm between noncombustible shield Plan Without...
  • Page 12: Assembly

    ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Assembly Set Up Your Stove Cast iron stoves are heavy, and it will take two to four people to move your Encore into position. Wipe the protective coating of oil from the griddle with a clean dry rag or a paper towel.
  • Page 13 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Fan Kit Installation 1. Attach the fan assembly at the bottom edge of the in- Sheet ner back with two (2) 1/4-20 x 3/4” hex head screws. Metal 2. Attach snapstat to the mounting holes on the underside Screws of the bottom with two (2) 1/4-20 pan head screws.
  • Page 14 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Installing or Removing Catalyst 1. Remove the access cover by gently lifting up and pull- ing out from the bottom edge. (Fig. 21) 2. Remove the inner cover by pulling it straight out. (Fig. 3.
  • Page 15: Operation

    ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Operation The Encore Controls Two controls regulate the performance of the Encore: a Low Heat primary air control supplies oxygen for the fi re, and a damper directs air fl ow within the stove to activate and deactivate the catalytic combustor.
  • Page 16 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove combustion system in your Encore work together to pro- Avoid using a full load of very dry wood in the fi rebox. This duce optimum conditions for secondary combustion. may result in continuous very high temperatures in the secondary combustion area and damage the combustor.
  • Page 17 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Clockwise to Open Counter- clockwise to Close ST544 Fig. 28 To open the front doors, turn the handle clockwise. CAUTION: The Encore will be hot while in operation. ST566 Keep children, clothing and furniture away. Contact Fig.
  • Page 18: Maintenance

    If you need to replace the glass, use only the high tempera- dure. ture 5 mm ceramic glass supplied by Vermont Castings. Do not use substitutes. Care of the Cast Iron Surface Removing the Glass An occasional dusting with a dry rag will keep the painted cast iron of your Encore looking new.
  • Page 19 If you need to change a gasket, fi rst obtain an appropri- 2. Loosen the set screw with a 1/8” Allen wrench. ate replacement from your Vermont Castings’ Authorized 3. Rotate the pawl 180°. Replace the lock nut. Tighten the Dealer.
  • Page 20: The Chimney System

    ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove All Gasketed Construction Gaskets Other gaskets form seals between all other non-moving parts, but these are not subject to the same wear and deterioration as gaskets on moving parts. It is unlikely that you will ever need to replace these gaskets unless the involved parts are disassembled and then put back together.
  • Page 21 If you cannot inspect or clean the chimney yourself, con- ANNUAL SPRING CLEANING: tact your local Vermont Castings dealer or a professional • Disassemble the chimney connector and take it outdoors chimney sweep.
  • Page 22: The Catalytic Element

    You may have to run your stove hotter (more air) to achieve is broken in pieces or has sections missing, it should be acceptable performance using green or wet wood. replaced. Call your local Vermont Castings Authorized Also, consider any changes in your operating routine. Dealer for a replacement element.
  • Page 23 Contact your nearest Vermont Castings’ Authorized Dealer for informa- tion about a replacement element. NOTE: Use only the replacement catalyst supplied by a Vermont Castings dealer.
  • Page 24: Replacement Parts

    2040CE Non-Catalytic / Catalytic Wood Burning Stove Encore Non-catalytic/Catalytic Wood Burning Stove Model 2040CE 87 27 26 28 73 Vermont Castings Group reserves the right to make changes in design, materials, specifi cations, prices and discontinue colors and products at any time, without notice. 30005552...
  • Page 25 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Encore Non-catalytic/Catalytic Wood Burning Stove Model 2040CE (continued) Item Description Part Number Item Description Part Number 49. Pawl Assy 30005157 1. Brick Support Bracket 30005279 50. Ashdoor 30002392 2. Griddle Gasket 1203668 51.
  • Page 26 ® Encore 2040CE Non-Catalytic / Catalytic Wood Burning Stove Encore Non-catalytic/Catalytic Wood Burning Stove Model 2040CE (continued) SHELL ENAMEL PARTS: ENCORE ® MODEL 2040 Classic Majolica Part Name Black Biscuit Bordeaux Ebony Brown Twilight 30002387 30003055 30006682 30003075 30004879 30007030 Left Side 30002388 30003052...
  • Page 27: Warranty

    Overfi ring can be identifi ed later by warped plates and areas where the paint pigment Vermont Castings Group will repair or replace, at its option, any part found has burned off. Overfi ring in enamel fi replaces is identifi ed by bub- to be defective upon inspection by a Vermont Castings, Authorized Dealer.
  • Page 29 PRESTANDADEKLARATON Produkt: Vermont Encore Flexburn Katalytisk Produktens Typ-och/eller Serienummer: Enligt följesedel och faktura Avsedd användning: Som intermittent, sekundär värmekälla Tillverkare: Vermont Casting Group Distributör: CaminaEcotec Sweden AB Box 2103 511 02 Skene Sweden Anmält organ: GASTEC at CRE Limited The Orchard Business Centre Cheltenham Gloucestershire GL52 7RZ United Kingdom...
  • Page 30 149 Cleveland Drive • Paris, Kentucky 40361 www.vermontcastingsgroup.com...

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