Gs500K3 ('03-Model) Front Brake Master Cylinder Reassembly And Remounting - Suzuki GS500E Service Manual

Inspect the reservoir tank cap and diaphragm for damage.
REASSEMBLY AND REMOUNTING
Reassemble the master cylinder in the reverse order of removal
and disassembly. Pay attention to the following points:
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* Wash the master cylinder components with fresh
brake fluid before reassembly. Never use cleaning
solvent or gasoline to wash them.
* Do not wipe the components with a rag.
* Apply brake fluid to the cylinder bore and all the
component to be inserted into the bore.
% Specification and Classification: DOT 4
• Apply brake fluid to the piston and cups.
• Install the following parts to the master cylinder.
1 Snap ring
2 Piston/cup set
3 Return spring
• When remounting the brake master cylinder onto the handle-
bars, align the master cylinder holder's mating surface A with
punch mark B on the handlebars and tighten the upper clamp
bolt first as shown.
& Front brake master cylinder mounting bolt:
10 N·m (1.0 kgf-m, 7.0 lb-ft)
GS500K3 ('03-MODEL) 19-15