Gs500K1/K2 ('01/'02-Models) Service Data - Camshaft + Cylinder Head; Gs500K1/K2 ('01/'02-Models) Service Data - Cylinder + Piston + Piston Ring - Suzuki GS500E Service Manual

18-4 GS500K1/K2 ('01/'02-MODELS)
CAMSHAFT + CYLINDER HEAD
ITEM
Cam height
Camshaft journal oil clearance
Camshaft journal holder I.D.
Camshaft journal O.D.
Camshaft runout
Cam chain pin (at arrow "3")
Cylinder head distortion
CYLINDER + PISTON + PISTON RING
ITEM
Compression pressure
Compression pressure difference
Piston to cylinder clearance
Cylinder bore
Piston diam.
Cylinder distortion
Piston ring free end gap
Piston ring end gap
Piston ring to groove clearance
IN.
E-03, 18,
24, 28, 33
EX.
IN.
For the
others
EX.
IN. & EX.
IN. & EX.
IN. & EX.
IN. & EX.
Measure at 15 mm (0.6 in) from the skirt end.
1st N
2nd N
1st
2nd
1st
2nd
STANDARD
36.789 – 36.819
(1.4484 – 1.4496)
36.291 – 36.321
(1.4288 – 1.4300)
36.090 – 36.130
(1.4208 – 1.4224)
36.090 – 36.130
(1.4208 – 1.4224)
0.032 – 0.066
(0.0013 – 0.0026)
22.012 – 22.025
(0.8666 – 0.8671)
21.959 – 21.980
(0.8645 – 0.8654)
———
18th pin
———
STANDARD
1 000 – 1 400 kPa
2
10 – 14 kg/cm
( )
142 – 199 psi
———
0.050 – 0.060
(0.0020 – 0.0024)
74.000 – 74.015
(2.9134 – 2.9140)
73.945 – 73.960
(2.9112 – 2.9118)
———
7.0
Approx.
(0.28)
11.0
Approx.
(0.43)
0.10 – 0.25
(0.004 – 0.010)
0.10 – 0.25
(0.004 – 0.010)
———
———
Unit: mm (in)
LIMIT
36.49
(1.437)
36.00
(1.417)
35.80
(1.409)
35.80
(1.409)
0.150
(0.0060)
———
———
0.10
(0.004)
———
0.10
(0.004)
Unit: mm (in)
LIMIT
800 kPa
2
8 kg/cm
( )
114 psi
200 kPa
2 kg/cm 2
( )
28 psi
0.120
(0.0047)
74.080
(2.9165)
73.880
(2.9087)
0.10
(0.004)
5.6
(0.22)
8.8
(0.35)
0.70
(0.028)
0.70
(0.028)
0.180
(0.0071)
0.150
(0.0059)