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Datalogic AccuLazr AL5010 Product Line Manual

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AL5010
Product Line Manual
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net

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  • Page 1 AL5010 Product Line Manual Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 2 Datalogic Systems, Inc. All drawings and specifications contained in this manual are the property of Datalogic Systems, Inc. and shall not be reproduced, copied or used in whole or in part as the basis for the sale or manufacture of products without the written permission.

  • Page 3: Table Of Contents

    AL5010 Product Line Overview ...............9 The AL5010 Scan Head ................10 The AL5010 Mounting Base ................10 The AL5010 Interface Module ...............11 AccuLazr™ User Interface................12 Typical AL5010 Mid-Range Bar Code Reading Applications ......13 Options and Accessories ................14 2 Safety Symbols ......................15 General Precautions ..................16 Unpacking, Mounting and Installation Recommendations ......16...
  • Page 4 Serial Communications Connections (COM1 and COM2) ......48 Ethernet Communications Connections ............50 I/O Module Connections ................51 DeviceNet ......................53 Profibus ......................53 Connecting the AL5010 .................53 Wiring to the AL5010 without an Interface Module........54 Check Installation...................55 5 Setup Getting Started....................57 AccuLazr User Interface Basics..............60 Getting Help ....................60 Modify Settings ....................61...
  • Page 5 Log Viewer ....................120 Update Firmware ..................126 Troubleshooting Tables ................131 9 Service Replacement Procedures ................129 AL5010 Field Replaceable Units (FRUs) Spare Parts .......130 Interface Module FRU Spare Parts .............131 Appendices A Specifications Al5010 Technical Specifications ..............133 Basic Interface Module Technical Specifications ........133 Enhanced Interface Module Technical Specifications ........134...
  • Page 6 AccuLazr AL5010 Product Line Manuals Contents ™ Bar Codes....................153 Modulo Checks..................155 Stripping/Padding ..................156 Match Code Patterns................157 Serial Communications .................161 Network ....................166 Trigger ....................170 Relay .....................172 Tracking....................174 FAST Monitor™..................176 Advanced....................177 Save / Retrieve ....................179 Diagnostics ....................181 Monitor....................182 Log Viewer.....................184 Update Firmware...................185 D Networking Guide ........................
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  • Page 8: Preface

    AccuLazr AL5010 Product Line Manuals viii Preface ™ Conventions WARNINGS or CAUTIONS: This symbol identifies a hazard or procedure that, if incorrectly performed, could cause personal injury or result in equipment damage. It is also used to bring the user’s attention to details that are considered IMPORTANT.

  • Page 9: Introduction

    AccuLazr User Interface  AL5010 Product Line Overview The AL5010 line of laser barcode readers is designed with industrial and manufacturing applications in mind, providing high-speed scanning and high reliability in a rugged industrial enclosure. The entire AL5010 product line offers a large depth of field that provides accurate barcode reading from as little as 4 inches up to 48 inches.

  • Page 10: The Al5010 Scan Head

    AL5010 Mounting Base The AL5010 Mounting Base provides for the mounting of the AL5010 as well as the wiring interface between the scan head and AccuLazr Interface Module. It includes a parameter storage module that enables parameters to be uploaded/downloaded with the ‘hot-swappable’...
  • Page 11 AccuLazr Interface Module The AccuLazr Interface Module is fully compatible with the AL5010 line of barcode readers and is available in both a Basic and Enhanced version. The AccuLazr Basic Interface Module provides the following connections: Scanner (15-pin and RJ45) ...

  • Page 12: Acculazr™ User Interface

    Monitor AL5010 performance using diagnostic tools.  Fine-tune optional adjustable raster.  You can easily configure your AL5010 reader by using a desktop or laptop computer, an Ethernet network connection and the browser-based interface. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 13: Typical Al5010 Mid-Range Barcode Reading Applications

    Typical AL5010 Mid-Range Barcode Reading Applications Use the AL5010 in the following applications: single-reader applications (side or top)  pick module scanning  multi-sided scanning  retail distribution centers  industrial manufacturing  With optional Adjustable Raster: pallet scanning ...

  • Page 14: Options And Accessories

    AccuLazr AL5010 Product Line Manuals Introduction ™ Options and Accessories Contact your sales representative for assistance in determining which options and accessories will be applicable to your application. If you know which items are needed, contact Accu-Sort’s Customer Service Department (ask for the Spare Parts Coordinator) between 8 AM and 4:30PM (EST) Monday through Friday at 1-800-BAR-CODE (Fax: 215-723- 1515).

  • Page 15: Safety

    Failure to follow these precautions may also void your warranty. This section provides important information regarding safety and your AL5010, especially involving issues regarding: General Precautions during Mounting and Installation ...

  • Page 16: General Precautions

    DO NOT REMOVE the faceplate from the scan head enclosure. Opening the AL5010 will void the factory warranty. Refer all servicing and advanced troubleshooting to a qualified service technician.

  • Page 17: Compliance Requirements

    Compliance Requirements FCC NOTICE: The AL5010 has been tested and found to comply with the limits for a Class A digital device, pursuant to Title 47, Part 15 of the FCC Rules. These limits are designed to provide a reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 18: Electrical Grounding Requirements

    Electrical Grounding Requirements Before applying power to any device, ALL components MUST be electrically grounded. Follow these precautions: Ensure all AC power outlets have a properly grounded receptacle.  ALL components MUST be properly cabled and grounded with three-  conductor AC power cords.

  • Page 19: Laser Safety

    WARNING: Use of controls, adjustments, or procedures other than those specified in this document may result in hazardous laser light exposure. The AL5010 Line Scanning Bar Code Reader is rated as a Class 1 Laser Product by the International Electrotechnical Commission. Compliances are as follows: Class 1 Laser Product (IEC-60825-1) 2007.

  • Page 20: Safety Labels And Locations

    Safety Labels and Locations Refer to the following figures for specific label locations and warnings. When operating, repairing, or replacing an AL5010, note all label content on the unit. These labels provide special precautions for operation, usage specifications, product identification, and service information.
  • Page 21 DO NOT REMOVE Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 22 Unpacking Instructions IMPORTANT: The AL5010 packaging is designed to protect the unit(s) during shipment. Do not throw it away. Save all packing material in case you need to transport your unit(s). Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 23: Mechanical Installation

    Installation Sequence NOTE: Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION. Reference Chapter 4 for electrical installation details. Installing a Single Unit To install a single unit, follow this sequence of steps:  Complete mechanical installation. Review the details of your application’s requirements. ...

  • Page 24: Orientation Considerations

    (yaw, pitch and roll angles) Read Range The AL5010 must be positioned in the scanning area to accommodate reading products over a read range specific to your application. Use the following diagram to determine the near/optimum/far read distances. These dimensions result in the overall depth of field your application requires.

  • Page 25: Barcode Orientation To Scanning Area

    Barcode Orientation to Scanning Area Picket Fence or Ladder Orientation Barcode placement usually determines the AL5010’s positioning. The AL5010 can be mounted to read codes in either a ladder or picket fence orientation. ← → DIRECTION OF TRAVEL Picket Fence and Ladder Orientation Illustrated Barcode Skew, Pitch and Tilt These angles affect barcode readability.

  • Page 26: General Mounting Guidelines

    General Mounting Guidelines As you plan and install the AL5010 barcode solution for your application, be sure to keep the following mounting guidelines in mind: Determine the proper orientation and position of the reader.  Leave adequate clearances for maintenance and wiring.
  • Page 27 Reader Positioning: Adjustable Raster The Adjustable Raster version (sometimes referred to as “vibrating vein”) of the AL5010 uses an additional mirror that oscillates to throw the laser over a configurable area. This extra functionality has all been engineered into the original AL5010 housing.
  • Page 28 Raster Setup The Adjustable Raster version of the AccuLazr™ AL5010 Laser barcode scanner requires some extra care during installation. The procedures below will help achieve the coverage needed for your application while ensuring the maximum read rate. AL5010 Adjustable Raster Installation Mount the Scanner 1.
  • Page 29 5. Position box at nearest read distance to the scanner. 6. Identify the highest and lowest code placement on the side of a box in your system. Mark the highest and lowest code positions on the test box. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 30 7. In the user interface, navigate to Modify Settings > Raster. 8. Type -20 in the Upper Sweep and Lower Sweep text fields. NOTE: This will stop the raster from sweeping and lock it in position at the -20 degrees. 9.
  • Page 31 13. In Modify Settings > Raster, gradually increment your upper and lower sweep values toward 0%. Try 5% increments first, i.e.: Set both the Upper Sweep and Lower Sweep to -15, then -10, -5, 0, 5, and etc. The laser should intersect a barcode at each degree setting. 14.
  • Page 32 17. Click Update, and then click the Save icon ( ) at the top of the user interface screen. The laser will begin to sweep between your lowest and highest barcode indicators. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 33 Run Test Labels 1. Configure the scanner for your application by setting up communications, barcode types, triggers and relays as applicable to your system (See Chapter 5 Setup). 2. In the user interface, navigate to Diagnostics > Monitor. 3. Place a test barcode at the front edge of the box in the lowest position and run the box through the system.
  • Page 34 7. Continue checking for good reads by placing the label at the back edge of the box, once in the lowest position and then at the highest position. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 35: Dimensions And Clearances

    Dimensions and Clearances The overall dimensions of the AL5010 when the Universal Mounting Bracket (UMB) is used are shown on the mechanical specification drawings provided in the drawings folder of the documentation CD. This section also includes drawings without the UMB.

  • Page 36: Attaching The Universal Mounting Bracket (Umb)

    Attaching the Universal Mounting Bracket (UMB) The Universal Mounting Bracket (UMB) is an optional accessory that simplifies reader mounting and installation. Included with the bracket is the necessary hardware to attach it to the mounting structure. 1. When using this option in your application, follow the assembly instructions provided with the universal-mounting bracket (UMB).

  • Page 37: Installing An Al5010 Scan Head

    Installing an AL5010 Scan Head Perform the electrical installation as outlined in Chapter 4. Once all wiring is checked for accuracy, install the AL5010 scan head to the mounting base. You can install the scan head with or without the power disconnected from the mounting base.

  • Page 38: Mounting The Trigger Photoeye

    Mounting the Trigger Photoeye The standard photoeye works by bouncing a light beam off a reflector and detecting when something breaks the path of light. In order for photoeyes to work properly, make sure the following things are done when mounting the trigger photoeye option: Mount trigger and reflector so the reader’s scan beam does not strike ...

  • Page 39: Mounting The Tachometer

    Mounting the Tachometer The tachometer (tach) option outputs a set number of pulses for each wheel rotation. This tells the AL5010 the precise conveyor speed, allowing it to determine accurate package position. Tracking allows for multiple boxes to be in the scanning area at the same time. Barcodes on each box are decoded and assigned to the correct box.

  • Page 40: Mounting The Interface Module

    4. Attach the Universal Mounting Bracket(s) (UMB) to the frame. (UMB and mounting frame options are available from Accu-Sort.) 5. Attach the AL5010 Mounting Base to the UMB (or frame, if UMB not used). 6. Mount the Basic or Enhanced Interface Module. (See below.) 7.
  • Page 41 To mount the Basic Interface Module: 1. Position the basic interface module in the desired mounting position. (Position the cord grips so they are face down or to the side.) 2. Using a Phillips screw driver, attach with the supplied mounting hardware.
  • Page 42 To mount the Enhanced Interface Module: 1. Position the basic interface module in the desired mounting position. (Position the cord grips so they are face down or to the side.) 2. Using a Phillips screw driver, attach with the supplied mounting hardware.

  • Page 43: Mounting The I/O Modules

    Mounting the I/O Modules The Enhanced Interface Module supports four (4) optional input or output I/O MODULE APPLICATIONS modules that can be used for trigger inputs or to operate diverters, alarms, etc. The optional I/O modules are not installed at the factory. OUTPUT MODULES ...
  • Page 44 AccuLazr AL5010 Product Line Manuals Mechanical Installation ™ To install your optional I/O module(s): 1. Remove the cover to gain access to the printed circuit board. 2. The I/O modules may be plugged into locations I/O 1 through I/O 4.
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  • Page 46: Electrical Installation

    See Chapter 3.  Complete electrical installation.  Ground the mounting structure to protective earth (PE) ground.  Connect AL5010 reader to interface module (two connections).  Connect Ethernet network to interface module.  Connect the power supply to interface module. ...

  • Page 47: Installing Multiple Readers

    Installing Multiple Readers For electrical installation, multiple-reader networks will require a different approach to wiring, since the trigger photoeye and tachometer are most likely being shared by the group of readers. (See drawing 113492 in Appendix F.) Special instructions for functional set-up of a multi-reader network are provided in Chapters 5 and 6.

  • Page 48: General Electrical Installation Guidelines And Precautions

    (binoculars or telescopes). Avoid unintentional exposure to laser light whenever possible. As you plan and install your AL5010 bar code solution application, be sure to keep the following guidelines in mind: Determine the reader is in the proper orientation and position as outlined ...

  • Page 49: Wiring The Al5010 Interface Modules

    Wiring the AL5010 Interface Modules After completing mechanical installation, use this section to properly wire your AL5010 reader for optimal performance in your application. All wiring connections are made via a basic or enhanced interface module. Use the conduit openings for running wires into the interface module. Route your cabling for power, tachometer, trigger, communications, and I/O through the recommended conduit openings.
  • Page 50 Basic Interface Module Basic Interface Module Wiring tables, printed on the interface module, help simplify installation. Basic Interface Module Terminal Block Locations See also: Drawing 113491 in Appendix F. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 51 Electrical wiring sequence: SCANNER - Mounting base Cable Jacket Stripping Strip All Wires (two connections, 15-pin ‘D’ and RJ-45) ETHERNET - Host (Network) COM 1 / COM 2 - Serial communications COM 1 = 3 1/2”, COM 2 = 3” 1/4”...
  • Page 52 Enhanced Interface Module Enhanced Interface Module Wiring tables, printed on the interface module, help simplify installation. Enhanced Interface Module Terminal Block Locations See also: Drawing 113490 in Appendix F. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 53 Electrical wiring sequence: SCANNER - Mounting base Cable Jacket Stripping Strip All Wires (two connections, 15-pin ‘D’ and RJ-45) ETHERNET - Host (Network) COM 1 / COM 2 - Serial communications COM 1 = 3 1/2”, COM 2 = 3” 1/4”...

  • Page 54: Power Requirements

    4. Properly tighten the cord grips. Multiple Readers When a multiple reader application uses Accu-Sort power supplies, each AL5010 is powered by a separate power supply. DO NOT connect power supplies in parallel. (See drawing in Appendix F.) Power Connections Using Other Power Supplies IMPORTANT: All non Accu-Sort power supplies, whether for single or multiple reader applications, must be an LPS or Class 2 power supply.

  • Page 55: Trigger Connections

    The Accu-Sort photoeye also includes a status LED. Multiple Readers In controller/client applications, wire the trigger photoeye to the AL5010 set up as the controller. (See drawing in Appendix F.) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 56: Tachometer Connections

    Sort, follow the TACH wiring table to assure proper wiring. Multiple Readers In controller/client applications, wire the tachometer to the AL5010 set up as the controller. (See drawing in Appendix F.) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 57: Serial Communications Connections (Com1 And Com2)

    Serial Communications Connections (COM1 and COM2) The interface module provides an RS232/RS422 terminal block for serial point-to-point communications. Typically, network communications will use Ethernet. Enhanced Interface Module Basic Interface Module Serial Communications Wiring (RS232/422) RS232 Connections Use RS232 for a direct connection to a controller, personal computer, or other device.

  • Page 58: Ethernet Communications Connections

    IMPORTANT: Before attempting to use RS232 communications with RTS/CTS, contact Accu-Sort Customer Service for additional information. RS422 Connections Use RS422 for a direct connection to a controller, personal computer, or other device. RS422 provides point-to-point communications at distances up to 1000 feet (300 meters). RS422 connections are made to the COM1 and COM2 terminal block.

  • Page 59: I/O Module Connections

    (See Appendix A.) Connect I/O wiring to the correct terminal blocks. When using DC modules, observe the polarity of the connections illustrated on the circuit board. I/O Module Wiring Available I/O Modules for use with AL5010 Part Number Description Color...
  • Page 60 Optional Diode to Dissipate Back EMF An example output module application is the use of a Stack Light. The AL5010 would use three output modules to send signals to the stack light to visually indicate specific conditions (e.g., green = read, yellow = multiple codes, red = no read).

  • Page 61: Devicenet

    DeviceNet Profibus Connecting the AL5010 Once all wiring is completed and checked for accuracy, connect the AL5010 Reader’s cable connections to the Interface Module. (See Wiring the Interface Modules in this chapter.) You can install the scan head with or without the power disconnected from the interface module.

  • Page 62: Wiring To The Al5010 Without An Interface Module

    Wiring to the AL5010 without an Interface Module AL5010 Pin-Out Table See also: Drawing 113493 in Appendix F. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 63: Check Installation

    Check Installation After completing the installation of your AL5010: Confirm that the reader has been properly installed mechanically and  electrically. Use the Installation Sequence at the beginning of this chapter and your application specifications to check your installation. Configure the reader’s parameters to meet the needs of your application.
  • Page 64 AccuLazr™ AL5010 Product Line Manual Electrical Installation Check installations using Enhanced Interface Module: 1. Plug in the power supply. 2. Check the following: 3. Power ‘on’ (POWER LED) Trigger photoeye operation (TRIGGER LED)  Tachometer operation (TACH LED)  Serial communications, receive data ...

  • Page 65: Setup

    5 Setup Getting Started The AL5010 line of laser bar code readers is designed for ease-of-setup, allowing you to program a reader to fit your application seamlessly. ™ AccuLazr User Interface for AL5010 is a browser-based application. It is the tool you will use to define operating parameters, determine bar code read quality, and construct output messages, including filtering, stripping and padding capabilities.
  • Page 66 To start the AccuLazr™ User Interface software in the Windows environment: 1. Open your web browser and enter the IP address for your AL5010 unit. If the correct IP address is entered, the AL5010 Login screen will appear (If you don’t know the IP address, see Discovering the IP Address in Chapter 8.)

  • Page 67: Acculazr User Interface Basics

    AccuLazr User Interface Basics AccuLazr™ User Interface Menu Tree The functions that you can select are displayed in a navigation list on the left–hand side of the AccuLazr™ User Interface. The function list is organized much like the hierarchy of a file system, where you can expand items that begin with a plus sign (+) to further sub–levels until you find a function of interest.

  • Page 68: Modify Settings

    Modify Settings Use the Modify Settings menu tree selections during initial setup to configure your AL5010 Laser Bar Code Reader. If necessary, you can later make modifications to the reader’s configuration using the same menu selections, including: Configuration • Bar Codes / Bar Code Groups •...

  • Page 69: Modify Settings

    Modify Settings > Configuration Use Configuration to identify and configure an AL5010 bar code reader. This includes access to reader information as well as configuration options (scan rate, control panel and network access). To set the reader Configuration: 1. Click in the Reader Name entry field and enter a unique reader name up to 15-characters in length.
  • Page 70 Modify Settings > Bar Codes Use Bar Codes to define the symbologies the AL5010 should read for your application. Modulo check verification within a bar code can also be specified. Create bar code groups, if needed. Bar Code Groups When more than one bar code type is in the Selected Symbologies list, the Bar Code Groups tab is available.
  • Page 71 To add a bar code manually: 1. To add a bar code, go to the Modify Settings > Bar Code screen. 2. Be sure you know the parameters for the symbology you are adding to your active list. 3. Select the symbology from the Code Type drop-down list. 4.
  • Page 72 To create a bar code group: 1. Go to the Bar Code Groups tab. (This tab becomes available when two or more codes are available under Selected Symbologies.) 2. Create Group 1 by clicking the checkbox for the codes to be included in the group.
  • Page 73 Modify Settings > Modulo Checks Use the Modulo Checks screen to setup the user defined modulo checks for any bar code symbologies that you have specified need them. If you selected a User Defined Modulo Check while in the Modify Settings > Bar Codes setup screen, you will need to define it on the Modulo Checks screen.
  • Page 74 Modify Settings > Stripping/Padding For each symbology type (defined in Modify Settings > Bar Codes), stripping and/or padding of the bar code data can be specified. This stripping and padding is applied to the bar code before any message formatting. NOTE: Character stripping is applied before character padding.
  • Page 75 If you enter 9* and the AL5010 reads bar code data 91234567890, • then the AL5010 will transmit a valid read to the host because the leading 9 matches the pre-defined match character. The rest of the characters in the bar code are not effected because the asterisk wildcard instructs the AL5010 that the 9 is the only character that need to be matched.
  • Page 76 Modify Settings > Serial Communications Use the Serial Communications menu tree selections to set the serial port connection parameters including: Baud Rate • Data Bits • Stop Bits • Parity • Flow Control • Message Format • Individual settings can be made for Serial Port 1 and Serial Port 2. If the User Defined Message format is selected, an addition tab screen is supplied for creating unique message definitions.
  • Page 77 To create user-defined messages: Under Message Format, select User Defined Message. A Message Definitions tab becomes available. For the serial port, select Message Definitions – Port #1(or 2) (example shown below). For network communications, select Message Definitions – Net#1(or 2). To define message framing: Header - Character string specified for the header.
  • Page 78 Heart Beat Time Out (0-30,000 ms) - 0 = Disable Heart Beat Message, 1- 30,000 = Delay before sending Heart Beat Message Append Distance to Message - allows the AL5010’s measured approximate distance from the scanner to the bar code read to be in the transmitted message.
  • Page 79 Modify Settings > Network Use Modify Settings > Network to specify network settings (including the IP address) for the reader. Currently, the reader can only be configured to use a Static IP address. Net Host Port1 and Net Host Port2 define two network connections for sending bar code messages.
  • Page 80 No.) to broadcast such messages as tach and trigger. NOTE: This IP address should not be changed. Telnet Port: The port number used to Telnet into the AL5010. • Message Definitions Whenever you specify a user-defined message format for either serial port...
  • Page 81 To define Serial Port 1 message content: The message drop-down lists define the message options for each bar code. The message content can be defined for transmissions from the reader’s serial port #1 as well as any network connection (via Net#1). These messages are based on various conditions.
  • Page 82 Modify Settings > Trigger The trigger helps the reader identify when products with bar codes are entering the scanning area. Use Modify Settings > Trigger Settings to set the various trigger parameters. Trigger Source There are three options for trigger source: Hardware Trigger •...
  • Page 83 Modify Settings > Relay Use to define functionality of any I/O relay module options utilized by your reader. For additional information and field descriptions, see Modify Settings > Relay in Appendix C. To configure an I/O relay: 1. Select the intended use of the relay (output or input). 2.
  • Page 84 Modify Settings > Tracking Use tracking in application that require: Tight package spacing • Transmit point is greater than the "smallest box + minimum box • spacing" distance. Use Modify Settings > Tracking to define all of the parameters associated with monitoring package travel on the conveyance system.
  • Page 85 Accu-Sort products and systems to which it is connected. Use the FAST Monitor screen to configure an AL5010 reader for FAST Monitor message format compatibility. For additional information and field descriptions, see Modify Settings >...
  • Page 86 Modify Settings > Advanced The Advanced screen provides filters for enhancing the scanners ability to read a bar code. Adjusting these values may have a negative or positive effect on the reader’s ability to decode a bar code. The Data Filtering, DRX (Data Reconstruction) and Transmit QQ settings are considered advanced settings because they require comprehensive training to understand how they should be modified.
  • Page 87 Should be at least as long as Start/Stop character. If short Start/Stop • character, use the length of one data character plus the start/stop character (e.g.;I2 of 5) In this subroutine, any group of elements less than the min trans •...
  • Page 88 Modify Settings > Raster Use Modify Settings > Raster to define the laser sweep area of an AL5010 with the optional adjustable raster feature. It also allows you to set the oscillating frequency (speed) of the vibrating mirror. The sweep of the laser is determined by the amount of coverage your application requires (possible label position) and the distance of the laser scanner from the object being scanned.

  • Page 89: Save / Retrieve

    Save to Reader Use to save the current set of parameters to the reader. Parameters saved in the reader are the parameters used during normal operations. Reboot AL5010 Click Reboot to reinitialize the scanner. See also: Save / Retrieve in Appendix C.

  • Page 90: Diagnostics

    Diagnostics The AL5010 includes comprehensive diagnostic that enable you to monitor: Status LEDs • Read Quality • Messages • Box Information • Message Monitor • Read Rate Log • Counters Log • Message Log • Upload Firmware • Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 91 Diagnostics > Monitor Use the Diagnostics > Monitor as the primary tool to monitor the reader's operation and bar code readability in real-time. Status indicators and vital statistics appear on a single screen, enabling you to effectively and efficiently detect and troubleshoot any problems that may occur. The Monitor is a Java application and requires Java and the appropriate browser plug-in.
  • Page 92 Diagnostics > Log Viewer The Diagnostics > Log Viewer lets you review the performance logs saved by the reader. The three most commonly viewed logs are available by selecting one of the three buttons: Read Rate • System Counters • Message Log •...
  • Page 93 Read Rate Counters by Laser The Read Rate Log Viewer also provides performance information on each laser. In order to provide diagnostics on the performance of each laser, the percentage references here are the percentage of the total codes read by the particular laser, NOT the percentage of the total packages read by that laser.
  • Page 94 Counters Log View Use the Counters Log View to display a number of values and counters that indicate whether the reader is configured and operating properly. To open the System Counters Log View: 1. Click Counters, or 2. Enter DISPCOUNTS in the command field. Click Send Command. 3.

  • Page 95: Monitor

    Error Counters Xfter Ovrflw Transfer Overflow. This counts the number of codes that were lost due to an overflow in the transfer buffer between the Decode/DSP processor and the reader/ARM processor. Xfer BadLen Transfer Bad Length. Number of codes in the transfer buffer than contained an invalid length, indicating some sort of memory corruption.
  • Page 96 Decode/DSP Counters DSP Codes Count of the number of bar codes decoded, per laser, by the DSP. Scan Ints Number of scan interrupts detected by the DSP. Queue Size Current size of the scan data queue within the DSP. This value changes dynamically.

  • Page 97: Log Viewer

    Command There are several commands that you can use to display reader parameters and diagnostic information. Commands can be sent from the Command field on the Log Viewer. Commands may also be sent from a terminal interface, such as a TELNET connection to the reader.

  • Page 98: Update Firmware

    AccuLazr™ AL5010 Product Line Manual Setup Diagnostics > Update Firmware Use Diagnostics > Update Firmware to reload the reader firmware. For additional information and field descriptions, see Diagnostics > Update Firmware in Appendix C. CAUTION: This function should only be performed under the guidance of Accu-Sort Technical Support.

  • Page 99: Operations

    First-time Startup On initial power-up, the AL5010 performs a series of self-diagnostic and LED tests. The complete power-up sequence takes less than 20 seconds. When the STATUS LED flashes and turns a steady green the power-up sequence is complete.

  • Page 100: Laser Safety

    (Observe the laser safety warnings in Chapter 2. If it becomes necessary to shutoff the laser(s), follow procedure outlined in Chapter 6.) 5. Observe the bar graph LEDs on the AL5010 control panel. The read LED will blink GREEN if it reads a bar code, or RED if it doesn’t.

  • Page 101: Operations Checklist

    7. Run the browser-based setup application and establish a connection with the reader. 8. Go to the Diagnostics > AL5010 Monitor. 9. During operations, use the AL5010 Monitor to confirm the reader’s status, read quality, code quality, and messages via the on-screen indicators. (See Chapter 8, Diagnostics.) 10.

  • Page 102: Control Panel Indicators

    Control Panel Indicators There are several control panel indications on the AccuLazr AL5010 Readers and AccuLazr Interface Modules. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 103 The LEDs provide the following indications during normal operations. Using LED Indicators to Check Normal Operations Description STATUS GREEN to indicate the overall "health" of the reader. (If RED, see Chapter 8, Troubleshooting.) TRIGGER Indicates the trigger input. The LED is activated upon trigger input regardless of trigger source (incl.
  • Page 104 Off – Not connected to a controller with the same group number. NOTE: The mode indicated by the Network LED is dependent on the AL5010 configuration you are using. Ethernet/IP is the highest priority, Single TCP/IP mode operation is the lowest.
  • Page 105 Interface Module Status Indicators LEDs on Basic Interface Module LEDs on Enhanced Interface Modules Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 106 FieldBus LED Status Indicators DEVICENET Module Status Off - No power Green Normal operation Green, flashing Auto Baud in progress Red Unrecoverable Fault(s) detected Red, flashing Recoverable Fault(s) detected Alternating Red/Green Self test in progress Network Status Off - Not online - or - no power Green On-line, one or more connections established Green, flashing On-line, no connections established Red Critical link failure...

  • Page 107: Backup / Restore Procedures

    Backup / Restore Procedures To backup parameters from scan head to mounting base: 1. Press the backup button for about 1 second. 2. Release button. The bar graph LEDs continuously flash to indicate the button has been pressed long enough. If the LEDs flash only once, the button was not pressed long enough.

  • Page 108: Checking Operations With User Interface

    Checking Operations with User Interface The Diagnostics > Monitor enables you to evaluate the operational performance of your AL5010 by providing vital statistics via status indicators, real-time read quality monitoring, and box information. Outgoing and incoming messages are also monitored.
  • Page 109 From the AL5010 Controller, check Diagnostics > Log Viewer > Read Rate. This simple diagnostic allows you to check bar codes read, by laser, for each AL5010 Client in the network. Each client is identified in the Read Rate Log by the unique name and IP address assigned to it.

  • Page 110: Standalone Operation

    Standalone Operation In a typical standalone setup, a single AL5010 scans bar codes on one side of packages as they move down a conveyor. A photoeye is used to trigger the AL5010 to begin searching for valid bar codes. Bar code data is transmitted to a host device.

  • Page 111: Tracking Operation

    To assure tracking accuracy, the distance from the Trigger Photoeye to the “X” scanning pattern must be measured and entered in the user interface. 1. To properly track-in the AL5010, drop a plumb bob from the center of the AS logo on the scan head.

  • Page 112: Dual X-Scanning Operation

    In dual X-scanning applications, four AL5010 readers mounted side-by-side are used to create a dual “X” scanning patterns across the entire width of a conveyor. Four UMB brackets and four AL5010 readers can be used to create a dual-X scanning pattern.

  • Page 113: Multiple-Reader Network Operation

    Multiple-Reader Network Operation In multiple-reader applications, from 2 to 14 AL5010s can be networked together. A single AL5010 is configured as a Controller for a multiple-reader network. The AL5010 Controller gathers data from other AL5010s (up to 13, configured as clients) over an Ethernet network. The AL5010 Controller then collects and transfers the collected data over a serial communications or network link to the host.

  • Page 114: Scanning Array / Tunnel Operation

    Operations Scanning Array / Tunnel Operations The AL5010 can be set up with 1 controller and up to 13 clients in a single system and functioning in the same scanning area, the entire application is called a scanning array or tunnel.

  • Page 115: Maintenance

    7 Maintenance This chapter provides instructions for maintaining optimum performance and life for your AL5010. It provides specific information on: Maintenance Procedures  Exterior Cleaning  Mounting Hardware Checks  Wiring Connection Checks  Tools and Materials Required Item Description Soft-bristle brush For cleaning the reader’s exterior...

  • Page 116: Maintenance Tasks

    WARNING: There are no user serviceable parts inside the AL5010. No internal components of the AL5010 are field replaceable units (FRUs). Opening the unit will potentially expose the user to emitted laser radiation, high voltage, and could reduce the effectiveness of the device’s IP rating.

  • Page 117: Cleaning Exit Window

    WARNING: There are no user serviceable parts inside the AL5010. No internal components of the AL5010 are field replaceable units (FRUs). Opening the unit will potentially expose the user to emitted Class 3 laser radiation, high voltage, and could reduce the effectiveness of the device’s...

  • Page 118: Cleaning Trigger Photoeye

    Cleaning the Trigger Photoeye If your application uses the photoeye option as a hardware trigger, be sure to clean the photoeye periodically as outlined below. 1. Turn off the product transport. 2. Turn off the reader’s lasers. 3. Clean the photoeye’s lens using the denatured alcohol solution and a cotton swab or lens paper.

  • Page 119: Cleaning Tachometer

    Cleaning the Tachometer If your application uses the tachometer option for tracking purposes, be sure to clean the tachometer wheels periodically as outlined below. 1. Turn off the product transport. 2. Turn off the reader’s lasers. 3. Using a clean, soft cloth, wipe the wheels of the tachometer clean using a mild detergent solution.

  • Page 120: Verify Reader Operation

    112 Maintenance AccuLazr™ AL5010 Product Line Manual Verify Reader Operation Follow the Operations Checklist procedure defined in Chapter 5. If the reader parameters were changed to read bar codes other than the factory defaults, simply use a good quality bar code to assist in verifying proper operations.

  • Page 121: Troubleshooting

     Test Mode In test mode, the AL5010 displays the read rate on the AL5010 control panel’s bar graph LEDs. The Diagnostics > Monitor window also provides a read quality bar graph that enables you to monitor the test mode remotely from a PC connected to your network.

  • Page 122: Control Panel Indicators

    Control Panel Indicators There are several control panel indications on the AccuLazr AL5010 Readers and AL5010 Interface Module. AL5010 Reader Control Panel Basic Interface Module Enhanced Interface Module AL5010 Interface Module Status Indicator LEDs Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 123 Control Panel LED Fault Detect Descriptions Description STATUS indicates a problem regarding the overall "health" of the reader. Indicates the trigger input. TRIGGER The LED is controlled through software no matter the trigger source (including software trigger). READ identifies a No Read condition. Check bar code print quality, trigger configuration, and bar code parameters.
  • Page 124 Match the client to the controller’s group number. Solid – Client’s tracking does not match the controller. NOTE: The mode indicated by the Network LED is dependent on the AL5010 configuration you are using. Ethernet/IP is the highest priority, Single TCP/IP mode operation is the lowest.

  • Page 125: Diagnostics

    The Diagnostics > Log Viewer lets you review the performance logs saved by the AL5010. The log view field remains empty until you select one of the three buttons (Read Rate, System Counters, or Message Log).

  • Page 126: Status Leds

    Solid green – Connected to controller with same group number. Off – Not connected to controller with same group number. NOTE: The mode indicated by the Network LED is dependent on the AL5010 configuration you are using. Ethernet/IP is the highest priority, Single TCP/IP mode operation is the lowest.
  • Page 127 Scans/Code Indicates how many passes of the laser (scan lines) contributed to the reading of the code. Code Position Indicates the bar code’s position in the AL5010’s scan (slider) line (from zero to 4095). Code Quality (QQ) Indicates the QQ (code quality) value for each laser Laser 1 through 4 that read the bar code.

  • Page 128: Log Viewer

    Log Viewer The Diagnostics > Log Viewer lets you review the performance logs saved by the AL5010. The log view field remains empty until you select one of the three most common logs (Read Rate, System Counters, or Message Log) via the buttons or enter a log request in the Command field.
  • Page 129 Read Rate Log View For a summary of the AL5010’s overall performance, click the Read Rate button. You can also enter DISPREADRATE in the command field and click Send. Diagnostics > Log Viewer (Read Rate selected) The Read Rate Log Viewer provides information on the overall read rate.
  • Page 130 For an AL5010 configured as a Controller in a multi-reader network, this command also provides counters for the number of bar codes read, by laser, for each AL5010 client. The clients are identified by their reader name as assigned in Modify > Configuration. (See Chapter 5.) REMEMBER: Not every AL5010 is configured with two lasers.

  • Page 131: System Counters Log View

    This does not necessarily indicate an error, but does indicate that either the transmit time is too short or the AL5010 is seeing a lot of data which may be the result of too much background noise.
  • Page 132 Lost Codes (tracking). If a bar code cannot be placed onto any package while in tracking, the code is “lost” and this counter is incremented. Lost codes are also reported in the AL5010 Monitor message window. Lost code occurances typically indicate tracking parameters need to be adjusted. Missed Tx Missed Transmit (tracking).

  • Page 133: Update Firmware

    Message Log View The Message Log contains various text messages that have been logged by the AL5010 software. You can view these messages by clicking the Message Log button. You can also enter DISPMSGLOG in the command field and click Send.
  • Page 134 Confirm power polarity is correct (GREEN LED). Install the scan head. (See Chapter 3.) Problem There is no laser light exiting from the AL5010 when power is activated. Cause(s) Have the laser(s) been shut off? No power is provided to the AL5010.
  • Page 135 Hold code in the scan line. Verify the AL5010 is reading the code. Correct any tilt, pitch, or skew problems. Problem The AL5010 is experiencing poor read rate in hardware trigger. Cause(s) Photoeye is not adjusted properly or requires alignment. Solution(s) Verify that the photoeye is blocked the entire time the reader’s...
  • Page 136 Discovering the IP Address If you don’t know the IP address for the AL5010 unit, it can be found in two ways. To Discover the IP Address Using Recovery Mode: 1. Unplug the power to the AL5010 system. 2. Hold down the “!” button on the back of the reader while you restore power.
  • Page 137 $FFX/D]UŒ $/ 3URGXFW /LQH 0DQXDO 6HUYLFH  6HUYLFH 7KHUH DUH D OLPLWHG QXPEHU RI ILHOGUHSODFHDEOH XQLWV )58V WKDW DUH SDUW RI WKH $/ ,Q PRVW FDVHV FRPSRQHQWV VKRXOG EH UHSODFHG ZLWK D PDWFKLQJ UHFRPPHQGHG VSDUH SDUW 563  6HUYLFH SURFHGXUHV DUH GLYLGHG LQWR WZR VNLOO OHYHOV ƒ...
  • Page 138   FRU Guide Spare Part Replacement Assembly Descriptions Number AL5010 Bar Code Reader  1000070389 1000067750 Scan Head (1L-SD) 1-laser, standard density 1000067751 Scan Head (1L-HD) 1-laser, high density 1000067752 Scan Head (1L-NHD) 1-laser, near focus, high density 1000067753...
  • Page 139   FRU Guide Spare Part Number Replacement Assembly Descriptions AL5010 Interface Module 1000070391 0111631001 Basic Interface Module  Trig, Ethernet, (1) serial port (RS232/422 selectable) 1000070384 0111633001 Enhanced Interface Module with DeviceNet  Tach, Trig, Ethernet, (2) serial port (RS232/422 selectable), (4) I/O...

  • Page 140: Service

    AccuLazr™ AL5010 Product Line Manual Service Notes: Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 141: Al5010 Technical Specifications

    Specifications AccuLazr™ AL5010 Technical Specifications Characteristic Description Name Mid Range Laser Bar Code Reader, AccuLazr™ AL5010 (1) Scan Head* Line Scan Min Bar (mil) Depth of Field mm [inch] Scans/ Second Part Number 1 Laser, Standard Density 1000067750 14-20 279.4[11”]...

  • Page 142: Basic Interface Module Technical Specifications

    AccuLazr™ Basic Interface Module Technical Specifications Characteristic Description AccuLazr™ Basic Interface Module (0111631001) Name H 92.5 mm [3.64”] x W 136.4 mm [5.37”] x D 65.0 mm [2.56”] Size Basic Interface Module: 0.317 kg [0.7 lbs] Weight Power Supply: 0.498 kg [1.1 lbs] Temperature Operating: 0°...

  • Page 143: Power Supply

    Power Supply for AL5010 Characteristic Description Dimensions L 4.65” [118 mm] x W 1.36” [34.5 mm] x H 2.05” [52 mm] Weight 0.6 lbs. [0.275 kg] Temperature Operating: 0° to +70° C Storage: -40° to +85° C Relative Humidity 5-95% non-condensing...

  • Page 144: Certifications

    IEC 61000-3-2 A14, 3/2000 and 61000-3-3: Harmonic current emissions Fluctuating and Steady State Harmonics) ENV 50204: 1995, "(EMC), Radiated, Electromagnetic Field From Digital Radio Telephones-Immunity Test" C-TICK: N2468, DATALOGIC AUTOMATION PTY, Australia / New Zealand Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 145: B Read Charts

    Read Charts How to identify the scan head model: The model type is shown on the serial label. 1L – Indicates a scan head that is using one laser. 2L – Indicates a scan head that is using two lasers. SD –...
  • Page 146 Combo Read Chart / Table 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 ° ANSI “Grade A” Print Quality Tilt not greater than +/- 45 ° Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 147 AL5010-1L NHD: 1 Laser, Near Focus High-Density Scan Head Part Number 1000067752 10 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 148 AL5010-1L HD: 1 Laser, High-Density Scan Head Part Number 1000067751 10 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 149 AL5010-1L HD: 1 Laser, High-Density Scan Head Part Number 1000067751 14 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 150 AL5010-1L HD: 1 Laser, High-Density Scan Head Part Number 1000067751 20 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 151 AL5010-1L SD: 1 Laser, Standard Density Scan Head Part Number 1000067750 15 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 152 AL5010-1L SD: 1 Laser, Standard Density Scan Head Part Number 1000067750 20 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 153 AL5010-2L HD: 2 Lasers, High Density Scan Head Part Number 1000067754 10 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 154 AL5010-2L SD: 2 Lasers, Standard Density Scan Head Part Number 1000067753 15 mil code Pitch not greater than +/- 15 ° 1,200 scans per second (standard) throughout DOF ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 155 AL5010-2L SD: 2 Lasers, Standard Density Scan Head Part Number 1000067753 20 mil code 1,200 scans per second (standard) throughout DOF Pitch not greater than +/- 15 ° ANSI Contrast Grade 84% or greater Skew not greater than +/- 15 °...
  • Page 156 AccuLazr™ AL5010 Product Line Manual Appendix B: Read Charts Notes: Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 157: Acculazr User Interface

    AccuLazr User Interface ™ This appendix provides tables of parameter definitions and descriptions for each screen provided in the AccuLazr User Interface. AccuLazr User Interface Login Screen (current version 6.0) AccuLazr User Interface Homepage IMPORTANT: Step-by-step procedures are provided in Chapter 5. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 158: Modify Settings

    Modify Settings Modify Settings The Modify Settings main page describes the items available in its menu tree. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 159: Configuration

    Reader Reader Name – User-defined reader name (up to 15 characters). Information Useful when it is necessary to identify multiple AL5010 readers within the same building or application. Reader Model – Displays the model of the reader (AL5010-IL, AL5010-2L, etc.).
  • Page 160 • Use ! Button for Sleep Mode: Holding the ! button down for seven (7) seconds will put the AL5010 into sleep mode. NOTE: The “! Button” refers to the button on the back of the AccuLazr bar code reader.
  • Page 161 Modify Settings > Bar Codes Modify > Bar Codes Descriptions (Bar Code Tab) Selection Definition Selected Symbology Grid – Displays added bar codes with columns for Symbologies Symbology, Code Label, Min Length, Max Length, Min Quantity, and Max Quantity. Strip Function Characters – Select to enable. When enabled, function characters are stripped out of the bar code.

  • Page 162: Modulo Checks

    Maximum Quantity – User-defined maximum quantity for the bar code. Modulo Check – Select the Modulo check digit setup from the drop-down list. Selections include Modulo 10, Standard Mode 43, and User Defined. Modify > Bar Codes Descriptions (Filters Tab) Selection Definition Code Filters...
  • Page 163 Modify Settings > Modulo Checks Selection Definition User Defined n Factors – Define weighting factors for determining mod check value. • Example: Enter 31 for a 3-to-1 weight. Divisor (1-255) – Defines a divisor (i.e., number from 1-255) that is divided into the mod check sum. Remain –...

  • Page 164: Stripping/Padding

    Modify Settings > Stripping/Padding Selection Definition Bar Codes Available Bar Codes – Select a bar code from the drop-down list. The Code Position, Min Length, and Max Length are displayed for the selected bar code. Character Transmits all – Select this option and no characters are stripped.

  • Page 165: Match Code Patterns

    Modify Settings > Match Code Pattern Selection Definition Match Code Match Code Pattern n – Enter match code patterns in the space Pattern provided. All bar codes are compared to the complete list of Match Codes. If a bar code matches ANY of the codes defined in Match Code settings, it is considered a MATCH.
  • Page 166 Example Match Code using a 6 character code 39 selected in Modify Settings>Bar Codes: Without any match code enabled the host message data will consist of the data found in the bar code. In this example the data in the host message will be “AZTEST”. This example is set to match any bar code that begins with AZ.
  • Page 167 Set to send “!” when the bar code doesn’t – match The AL5010 with the relay options can also be set to react to the Match or No Match condition. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 168 MATCH Results NO MATCH Results Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 169 Modify Settings > Serial Communications main page describes the Modify > Serial Communications items available in its menu tree. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 170: Serial Communications

    Modify Settings > Serial Communications > Serial Port Modify > Serial Communications > Serial Port n (Serial Port Tab) Selection Definition Baud Rates Select a baud rate from the options provided. Data Bits Select the number of data bits from the options provided. Parity Select a parity option of None, Even, or Odd.
  • Page 171 Modify > Serial Communications > Serial Port n (Message Definitions Tab) Selection Definition Serial Port n Header – Character string specified for the header. Sent at beginning of every message. Framing Trailer – Character string specified for the trailer. Use to terminate every message.
  • Page 172 Serial Port n Read – Select None, Send Bar Code, or User Defined from Messages the drop-down list. • None: Nothing is sent for a valid read. • Send Bar Code: The bar code is sent. • User Defined: A user specified message. No Read –...
  • Page 173 Heart Beat Message – When enabled, if no other message is sent for the time period specified in Heart Beat Time Out, the specified heart beat message string is sent. A time-out of zero (0) disables the heart beat message. Heart Beat Time Out (0-30,000 ms) –...
  • Page 174 Modify Settings > Network Selection Definition IP Address An IP address specifies a unique host ID for the reader on a particular TCP/IP network. Consult your network administrator for a valid IP address for the reader. Net Mask A netmask modifies a standard IP address into subnets. A default class C net mask should be valid in most cases (either 255.255.255.0 or 255.255.240.0).Consult your network administrator for the net mask value.
  • Page 175 • EtherNet/IP (Net Host Port 1 only): This enables use of the EtherNet/IP protocol on the reader. Message Format – Select one of four message format options from the drop-down list: • Custom Message • Standard Message • User Defined Message •...

  • Page 176: Network 1

    Modify Settings > Network (Message Definition Tab) Selection Definition Network 1 Header - Character string specified for the header. Sent at Framing beginning of every message. Trailer - Character string specified for the trailer. Use to terminate every message. Sequence - When enabled, a sequence number consisting of the specified number of digits is inserted just after the header.

  • Page 177: Trigger

    • None: Nothing is sent for a no-read • Repeat Character: Tthe specified “repeated character” is sent. • User Defined: A user specified message is sent. Multiple Bar Code – Select None, Repeat Character, or User Defined from the drop-down list. •...
  • Page 178 • Hardware Trigger • Software Trigger • Continuous Trigger Trigger Source = Hardware Trigger Selection Definition Hardware Trigger Select Active Low or Active High from the drop-down list. • Active Low: The trigger is active when the input signal is low.
  • Page 179 Trigger Source = Continuous Trigger Selection Definition Continuous Select a Continuous, Timed, or Once from the drop-down list. Trigger Type • Continuous: Reader is always in trigger and transmits any bar codes that are seen. • Timed: Whenever a code is transmitted, trigger is removed for the period of time specified in Trigger Off- Time.

  • Page 180: Relay

    Select this for use with applications involving custom software to select a customized input option. Learn Match When this input is selected, the AL5010 is placed into Test Mode in order to "learn" a match code. When the line is Code deactivated, Test Mode is exited.
  • Page 181 I/O 1 Configuration = Used as output Selection Definition Custom Output Used for applications involving custom software to select a customized output option. Always on while the reader is operating. Life Light Trigger Output Echoes the status of the trigger signal. Error Light Active in the event of an error condition (see later section on errors currently detected).
  • Page 182 Modify Settings > Tracking Tachometer (Encoder) Selections (drop-down list) Selection Definition Hardware/ Used for external hardware tachometer. When this tachometer mode is used, you must also set the number of pulses per inch External (PPI) generated by the tachometer. (Only available with the Enhanced Interface Module) Constant/Internal...

  • Page 183: Tracking

    Selection Definition Reader Mounting Closest Read Point – Specify the nearest distance from the reader where the reader is expected to read a bar code. Farthest Read Point – Specify the furthest distance from the reader where the reader is expected to read a bar code. Trigger Reference Point –...

  • Page 184: Fast Monitor

    Modify Settings > FAST Monitor ™ NOTE: For more information on FAST Monitor functionality, see the FAST Monitor Product CD, online help or contact us at 1-800-BAR-CODE. Selection Definition Tunnel Tunnel Name – Assign a name for the tunnel/array. Information Reader Position –...

  • Page 185: Advanced

    Modify Settings > Advanced CAUTION: Changing the Advanced settings can adversely affect reader performance. These settings are to be modified only under the guidance of Accu-Sort Technical Support. Selection Definition Scan Filtering (Skip Scan) – Data Filtering Laser n DOF: Near/Far Dist (in) – Enter near and far distance depth of field for the laser.
  • Page 186 Modify Settings > Raster NOTE: The Modify Settings > Raster selection is only available on the menu tree when an AL5010 unit with the raster option. Selection Definition Specify the upper limit of the laser from -20-degrees to +20 Upper Sweep degrees from 0-degrees.

  • Page 187: Save / Retrieve

    Save / Retrieve Selection Definition Save / Retrieve: To – Select File, Reader, or Base from the drop-down list. Action = Save • File: Use to specify a file name and location to store the current parameter settings on your computer. •...
  • Page 188 Selection Definition Reboot AL5010 Click to reboot the bar code scanner. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 189: Diagnostics

    Diagnostics Diagnostics The Diagnostics main page describes the items available in its menu tree. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...

  • Page 190: Monitor

    Diagnostics > Monitor NOTE: The Monitor is a Java application and requires Java and the appropriate browser plugin. Selection Definition Status LEDs Status – GREEN to indicate the overall "health" of the reader. (If RED, troubleshooting is required.) Trigger – GREEN indicates the trigger input.
  • Page 191 Controller indicates a problem with a Client connection. indicates a Controller with incompatible settings tried to itiate a Client connection. I/O 1 through I/O 4 – Indicates the status of the programmable relay I/O lines. Read Read Quality – Graph 0-100) The large percentage bar maps the values displayed on the reader bar graph.

  • Page 192: Log Viewer

    Diagnostics > Log Viewer Use this screen to review the performance logs saved by the reader. The three most commonly viewed logs are available by selecting one of the three buttons: Read Rate  System Counters  Message Log  You can also enter a log request in the Command field.

  • Page 193: Update Firmware

    Diagnostics > Update Firmware Use Update Firmware to reload the reader firmware. CAUTION: This function should only be performed under the guidance of Accu-Sort Technical Support. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 194 AccuLazr AL5010 Product Line Manual Appendix C: AccuLazr User Interface ™ ™ Notes: Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 195 Gateway 0.0.0.0 If you are adding your AL5010 to a larger network, you must obtain an IP addresses (as well as the other parameters) from your network administrator. If the AL5010s are to operate on a closed network, you may assign your own IP addresses.
  • Page 196 All communications between readers is accomplished over an Ethernet network. In this configuration, one AL5010 must be set up as a Controller. The Controller initiates connections with the remaining readers, configuring them to operate as Clients. The trigger input (such as a photoeye) is only connected to the Controller.
  • Page 197 Controller eliminating the need to provide a tachometer input to the clients. In an AL5010 multi-reader network, bar codes are sent from the clients to the controller as soon as they are read. The Controller AL5010 is responsible for transmitting the bar code data to the host.

  • Page 198: Network Host Communications

    When a socket connection to the AL5010 is established, the green AL5010 network LED will be illuminated (unless client/controller mode is in use in which the LED indicates the status of the inter-AL5010 network connections). One issue should be considered when designing such an application: As with any socket connection, if one side or the other terminates the connection without properly closing it - the connection can be left open.
  • Page 199 TCP/IP Client It is also possible to configure the AL5010 to operate as a TCP/IP Client. In this case, you must also specify the IP address of the computer to which the AL5010 is to attempt to initiate a connection. If a connection cannot be established, the AL5010 will reattempt the connection after the specified number of seconds (default is 5 seconds).
  • Page 200 AL5010. In order to write parameters to the AL5010, the PLC must issue a Peer-To-Peer Write Command to the AL5010. I/O messaging can be used to monitor and set AL5010 I/O bits as well as to obtain bar code data from the AL5010. The disadvantage is the I/O messages are always sent at scheduled intervals creating a lot of network traffic.
  • Page 201 The Bar Code Data parameters allow you to manipulate the format of the bar code data. Most notable if your bar codes only contain numeric digits, you can configure the AL5010 to convert the bar codes to a numeric value instead of transmitting them as ASCII text.
  • Page 202 Explicit Messaging Example Used for communication between AL5010 and a Programmable Logic Controller (PLC). Contact Accu-Sort support at 1-800-BAR-CODE (1-800-227-2633) for help with your specific application. Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 203 No further configuration is needed to setup I/O messaging. Since the ControlLogix processor will treat the AL5010 as an I/O device, to setup an EtherNet/IP I/O message transfer between an AL5010 and a ControlLogix processor, you need to configure your AL5010 as a Generic Ethernet Module in the ControlLogix RSLogix 5000 interface I/O tree.
  • Page 204 After this module definition for the AL5010 has been completed, tags will be created in the controller based on the name you specified for this AL5010 on the properties page for the module. These tags will consist of the name followed either by the letter ‘C’...
  • Page 205 AL5010 Relay #2 Off AL5010 Relay #2 On AL5010 Relay #3 Off AL5010 Relay #3 On AL5010 Relay #4 Off AL5010 Relay #4 On 12-15 Unused Unused * If enabled on AL5010 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 206 Demand Messaging allows the I/O packet interval to be increased (just to provide a heartbeat with the AL5010) reducing overall network utilization. On-Demand messaging can be enabled on the AL5010 from the EtherNet/IP tab on the network page within the user interface. When enabled, you need to specify the IP address and slot for the ControlLogix processor, along with the name of the Tag to contain the bar code data.
  • Page 207 On-Demand Tag Tag Name Value Description AL5010Tag.Data[0] Bar Code Sequence This field is updated every time the bar code Number data is updated. However, the bar code data will only be updated when the “Last Bar Code Sequence Number” (see Output Data) is set equal to this value.
  • Page 208 TCP Object (F5  Ethernet Link Object (F6  The following Vendor Specific Objects have been defined to support the AL5010 Bar Code Reader. Bar code Data Object (70  Discrete Input Data Object (71  Discrete Output Data Object (72 ...
  • Page 209 Standard Objects Identity Object (01 1 Instance) HEX - Class Attributes Attribute ID Name Data Type Data Value Access Rule Revision UINT Instance Attributes Attribute ID Name Data Type Data Value Access Rule Vendor Number UINT Device Type UINT 0x00 – Generic Product Code Number UINT Product Major Revision...
  • Page 210 AL5010 Relay #4 On 12-15 Unused Unused * If enabled on AL5010 Instance 0x80 Attributes (Configuration Instance) Most I/O clients include a Configuration path when opening an I/O connection to a server. There is no Configuration data needed. Instance 0x81 Attributes (Heartbeat Instance – Input Only) This instance allows clients to monitor input data without providing output data.
  • Page 211 Connection Manager Object (06 This object has no attributes. TCP Object (F5 1 Instance) HEX - Class Attributes Attribute ID Name Data Type Data Value Access Rule Revision UINT Instance Attributes Attribute ID Name Data Type Default Access Data Value Rule Status DWORD...
  • Page 212 Default Access Data Value Rule Discrete Input Word UINT Discrete Input Word AL5010 Programmable Output #1 AL5010 Programmable Output #2 AL5010 Programmable Output #3 AL5010 Programmable Output #4 AL5010 Programmable Output #5 AL5010 Programmable Output #6 AL5010 Programmable Output #7...
  • Page 213 AL5010 Relay #2 On AL5010 Relay #3 Off AL5010 Relay #3 On AL5010 Relay #4 Off AL5010 Relay #4 On 12-15 Unused Unused * If enabled on AL5010 Common Services Service Code Implemented for Service Name Class Level Instance Level Get_Attribute_Single Set_Attribute_Single Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 214 AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide Notes: Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net...
  • Page 215 Accu-Sort products and systems to which it is connected. Use the FAST Monitor Configuration screen in the user interface to setup an AL5010 reader for FAST Monitor message format compatibility. How to Configure an AL5010 for FAST Monitor: 1. Open Modify Settings > Configuration.

  • Page 216: E Fast Monitor Configuration

    AccuLazr™ AL5010 Product Line Manual Appendix E: FAST Monitor Configuration 2. Open Modify Settings > FAST Monitor a. Enter a name for the tunnel in the Tunnel Name field. b. Select a reader position from the Reader Position drop-down list.

  • Page 217: F Installation Drawings

    Installation Drawings IMPORTANT: Although AL5010 is easy to install and setup, it is also very robust in its capabilities. If you are interested in additional information on product training, please contact us at 1-800-BAR-CODE. Any application-specific drawings shipped with the equipment may supersede the drawings provided in this appendix.
  • Page 218 [.XXXX±.0005] AL5010 PRIOR APPROVAL. THIS NOTICE MUST APPEAR ON ANY COPY OR REPRODUCTION OF THIS DOCUMENT. REFERENCE DRAWINGS 2007 ACCU-SORT SYSTEMS, INC. 111407 EXPLODED PARTS DIAGRAM, SCANNER - AL5010 CUSTOMER SIZE CAGE CODE DWG NO. 111584 53830 111585 INSTALLATION DRAWING - AL5010...
  • Page 219 DATE INFORMATION REMAINS OUR PROPERTY. METRIC [INCH] ANGULAR IT MAY NOT BE DISCLOSED, COPIED, MECH ENG X±2.500 [.X±.1000] X±1.00° DEPT. AL5010 OR REPRODUCED, EXCEPT FOR THE .X±0.500 [.XX±.0200] .X±0.10° REFERENCE DRAWINGS .XX±0.130 [.XXX±.0050] .XX±0.01° SPECIFIC PURPOSE, WITHOUT ACCU-SORT'S .XXX±0.013 [.XXXX±.0005]...
  • Page 220 AL5010 SCAN HEAD 0111625xxx AL5010 SCAN BASE 0111623001 UNIVERSAL MOUNTING BRACKET KIT P/N 0111620001 SEE NOTE 2 MOUNTING EXTRUSION (SUPPLIED SEPERATELY) M4 MOUNTING HARDWARE SUPPLIED WITH SCAN BASE METRIC PART NO. 0111585001 THIS IS NOT A CONTROLLED COPY UNLESS UNLESS OTHERWISE SPECIFIED 01.31.08...
  • Page 221 ENGR DATE INFORMATION REMAINS OUR PROPERTY. [INCH] ANGULAR IT MAY NOT BE DISCLOSED, COPIED, MECH ENG X±2.500 [.X±.1000] X±1.00° AL5010 DEPT. OR REPRODUCED, EXCEPT FOR THE .X±0.500 [.XX±.0200] .X±0.10° SPECIFIC PURPOSE, WITHOUT ACCU-SORT’S .XX±0.130 [.XXX±.0050] .XX±0.01° PRIOR APPROVAL. THIS NOTICE MUST .XXX±0.013...
  • Page 222 DATE INFORMATION REMAINS OUR PROPERTY. METRIC [INCH ANGULAR IT MAY NOT BE DISCLOSED, COPIED, MECH ENG X±2.500 [.X±.1000] X±1.00° BASIC INTERFACE MODULE - AL5010 DEPT. OR REPRODUCED, EXCEPT FOR THE .X±0.500 [.XX±.0200] .X±0.10° SPECIFIC PURPOSE, WITHOUT ACCU-SORT’S .XX±0.130 [.XXX±.0050] .XX±0.01°...
  • Page 223 DATE INFORMATION REMAINS OUR PROPERTY. METRIC [INCH ANGULAR IT MAY NOT BE DISCLOSED, COPIED, MECH ENG X±2.500 [.X±.1000] X±1.00° ENHANCED INTERFACE MODULE - AL5010 DEPT. OR REPRODUCED, EXCEPT FOR THE .X±0.500 [.XX±.0200] .X±0.10° SPECIFIC PURPOSE, WITHOUT ACCU-SORT’S .XX±0.130 [.XXX±.0050] .XX±0.01°...
  • Page 224 REVISION CHANGE DATE ECO 10-3 02/17/10 PHOTOEYE MOUNTING HOLE REF. PHOTOEYE REF. 1.5" X 3.0" EXTRUSION (2) PART NO. 1000020589 THIS IS NOT A CONTROLLED COPY UNLESS UNLESS OTHERWISE SPECIFIED 01/16/09 ACCU-SORT SYSTEMS, inc. DRAWN DATE STAMPED “CONTROLLED COPY” IN RED DIMENSIONS ARE IN INCHES [MILLIMETERS] ALL ANGLES ARE 90°...
  • Page 227 REVISION NOTES: 1) COMPONENTS LISTED IN ERP BILL OF MATERIALS CHANGE DATE (REF. # 0102974001) 09-402 10/28/09 2) ATTACH ONE END OF THE 3 FT. GROUND WIRE TO ITEM 20 USING #6-32 CAP SCREW AND #6-32 HEX NUT AS SHOWN. PART NO.
  • Page 228 REVISION NOTES: 1) ATTACH OPPOSITE END OF GROUND WIRE TO CONVEYOR ESTABLISHING EARTH GROUND USING (1) #6-32 SCREW, (1) #6 HEX NUT, AND (1) #6 LOCKWASHER SUPPLIED. 2) INSTALL BRUSH TOUCHING CONVEYOR NO MORE THAN 1/8" FROM BELT. 3) CABLE TO WRAP AROUND FERRITE A MINIMUM OF 6 TIMES AS SHOWN.
  • Page 229 Accu-Sort’s prior approval. This notice must DRAWN DATE 11/23/10 INTERCONNECT DRAWING appear on any copy or reproduction of this document. AL5010 WITH ENHANCED MODULE ©2003, ACCU-SORT SYSTEMS, inc CHKD DATE 11/23/10 DWG NO: ENGR DATE...
  • Page 230 Accu-Sort’s prior approval. This notice must DRAWN DATE 11/23/10 INTERCONNECT DRAWING appear on any copy or reproduction of this document. AL5010 WITH ENHANCED MODULE ©2003, ACCU-SORT SYSTEMS, inc CHKD DATE 11/23/10 DWG NO: ENGR DATE...
  • Page 231 GREEN Accu-Sort’s prior approval. This notice must DRAWN DATE 11/23/10 INTERCONNECT DRAWING appear on any copy or reproduction of this document. AL5010 WITH ENHANCED MODULE ©2003, ACCU-SORT SYSTEMS, inc CHKD DATE 11/23/10 DWG NO: ENGR DATE 11/23/10...
  • Page 232 GREEN Accu-Sort’s prior approval. This notice must DRAWN DATE 11/23/10 INTERCONNECT DRAWING appear on any copy or reproduction of this document. AL5010 WITH ENHANCED MODULE ©2003, ACCU-SORT SYSTEMS, inc CHKD DATE 11/23/10 ENGR DATE DWG NO: 11/23/10...
  • Page 233 Accu-Sort’s prior approval. This notice must DRAWN DATE 11/23/10 INTERCONNECT DRAWING appear on any copy or reproduction of this document. AL5010 WITH ENHANCED MODULE ©2003, ACCU-SORT SYSTEMS, inc CHKD DATE 11/23/10 COM 2 RS422 TERMINATING RESISTOR ENGR DATE...
  • Page 234 REVISIONS Controller-Client configuration using Enhanced Interface Module for the controller and the Basic DATE Interface Module for the client. Refer to drawings 113490 INTERCONNECT DRAWING, AL5010 TACHOMETER WITH ENHANCED MODULE and 113491 INTERCONNECT DRAWING, AL5010 WITH BASIC INITIAL RELEASE 11/23/10 MODULE for component wiring directions.
  • Page 235 REVISIONS Controller-Client configuration using Enhanced Interface Module for the controller and direct power DATE TACHOMETER connection on the client. Refer to drawings 113490 INTERCONNECT DRAWING, AL5010 WITH INITIAL RELEASE 11/23/10 ENHANCED MODULE for component wiring directions. PHOTO EYE FLYING LEAD...

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