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SELECTING AND PREPARING THE OVERLAY PANEL
FOR A 3-1/2" TOE KICK
(COVERS THE ENTIRE DOOR EXTRUSION)
1/4" x 3/8" Deep hinge screw clearance hole. Locate and drill using door
hinge hole after the door has been aligned to the unit and when the wood
Min. 5/8" (1.7 cm)
is positioned on door.
Max. 3/4" (1.9 cm)
23-3/4" (60.3 cm)
23/32 " TYP
30-5/16"
(77.0 cm)
13/16" TYP
Both Sides
Pre-drilled pilot holes
10 places
Mounting surface (non-face) side
1/4" x 3/8" Deep hinge screw clearance hole. Locate and drill using door hinge hole
after the door has been aligned to the unit and when the wood is positioned on door.
Mounting surface (non-face) side
17-15/16" (45.6 cm) TYP
5-13/16" (14.8 cm)
5-23/32"
(14.6 cm)
TYP
TOP
OF
DOOR
Mounting surface (non-face) side
6
ATTACHING THE OVERLAY PANEL TO THE DOOR
1. If the door is attached to the unit, remove by unscrewing the top allen head set screw at the top hinge. Remove
the door by angling the door off of the bottom hinge pin.
2. Peel back the door gasket to expose the screw holes.
3. Set the overlay panel flush to the front of the door in the desired location. Clamp the overlay panel to the door if
necessary.
4. Insert the wood screws through the back of the door into the pilot holes in the overlay panel and tighten.
5. Reinstall the door gasket by pressing into the door channel. Make certain the corners are inserted fully.
6. Install the door to the unit. Use the supplied plastic washer as shown in the figure below.
7. Realigning the door may be necessary. Any final door adjustments can be made using a 1/8" allen head driver to
adjust the door's brackets. (See figure below)
8. Attach the door light striker plate as shown using the 5/16" hex or phillips head screws provided. Make certain the
light is able to turn on and off when the door is opened and closed.
9. Attach the door to the unit by reversing step number 1 above.
Hinge Hardware Installation
Details
CAUTION
Door can become
disengaged if washers
are not installed.
15-5/32"
(38.5 cm)
TYP
24-1/2"
(62.2 cm)
TYP
CAUTION
Door may not swing properly
if all nylon components are
not installed as shown
Bottom Hinge Cover
CAUTION
(2) Nylon
Door can become
hardware
Cabinet
disengaged if
components at
Hinge
washers are not
top hinge
installed.
5/8"x 7/32" ID washer
Shoulder
bushing
Overlay
Panel
Door Hinge
Door Hinge
Shoulder bushing
3/4" OD x 7/16"
ID Washer
3/4" OD x 1/4" ID
Washer
Overlay
(3) Nylon hardware
Panel
components at
bottom hinge
Top Hinge Cover
adjustment screws
Attached overlay
panel
7
Magnetic door
3/8" clearance
gasket
holes for
frame wood
screws -
10 holes
Rear of Door
Door light striker plate
1/8" allen head screws for hinge
adjustment
Door hinge
Bottom of door
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