Honda EU6500is Owner's Manual
Honda motor eu6500is generator owner’s manual
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Summary of Contents for Honda EU6500is
- Page 1 Owner’s Manual GENERATOR EU6500is o2007-2009 Honda Motor Co., Ltd. See page 78 for instructions -All Rights Reserved on assembling your generator...
- Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
- Page 3 Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns. Best Wishes, Honda Motor Co., Ltd.
- Page 4 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
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Page 5: Table Of Contents
CONTENTS GENERATOR SAFETY ................IMPORTANT SAFETY INFORMATION ..........Operator Responsibility ..............Carbon Monoxide Hazards ..............Electric Shock Hazards ............... Fire and Burn Hazards ................ Refuel With Care ................. SAFETY LABEL LOCATIONS ..............CONTROLS & FEATURES ................ COMPONENT & CONTROL LOCATIONS ........... - Page 6 CONTENTS OPERATION ....................SAFE OPERATING PRECAUTIONS ............. STARTING THE ENGINE ..............Starting the Engine with Remote Control (Optional part) ..... STOPPING THE ENGINE ..............Stopping the Engine with Remote Control (Optional part) ... AC OPERATION ................. AC Applications ................. AC Receptacle Selection ..............
- Page 7 CONTENTS TRANSPORTING ..................TAKING CARE OF UNEXPECTED PROBLEMS ........ENGINE WILL NOT START ..............ENGINE LACKS POWER ............... NO POWER AT THE RECEPTACLES ............ TECHNICAL & CONSUMER INFORMATION .......... TECHNICAL INFORMATION ..............Serial Number Location ..............Carburetor Modification for High Altitude Operation ....
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Page 8: Generator Safety
GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the generator. -
Page 9: Electric Shock Hazards
GENERATOR SAFETY Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. -
Page 10: Refuel With Care
GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. -
Page 11: Safety Label Locations
GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement. Non-California type California type... -
Page 12: Controls & Features
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls. OVERLOAD OIL ALERT i-MONITOR ECO-THROTTLE SWITCH INDICATOR INDICATOR BUTTON CIRCUIT PROTECTORS OUTPUT INDICATOR i-MONITOR ENGINE SWITCH RECEPTACLES VOLTAGE SELECTOR SWITCH FUEL VALVE LEVER... - Page 13 CONTROL & FEATURES FUEL GAUGE FUEL TANK CAP STARTER GRIP FUSE (inside battery maintenance cover) BATTERY (inside battery maintenance cover) OIL FILLER CAP/DIPSTICK HANDLE OIL DRAIN PLUG STAND GROUND TERMINAL RIGHT MAINTENANCE COVER SPARK PLUG INSPECTION COVER MUFFLER TIP AIR CLEANER WHEEL LEFT MAINTENANCE COVER...
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Page 14: Controls
CONTROL & FEATURES CONTROLS Fuel Valve Lever The fuel valve lever is located on the control panel. The fuel valve must be in the ON position for the engine to run. After stopping the engine, turn the fuel valve to the OFF position. FUEL VALVE LEVER Engine Switch The engine switch controls the... -
Page 15: Starter Grip
CONTROL & FEATURES Starter Grip Used when the battery voltage is STARTER GRIP too low to turn the starter motor. Pulling the starter grip operates the recoil starter to crank the engine for starting. 20° Do not exceed 20 degrees from horizontal when pulling the starter grip. -
Page 16: Voltage Selector Switch
CONTROL & FEATURES Voltage Selector Switch The voltage selector switch changes generator output to produce ‘‘120V ONLY’’ or ‘‘120/240V’’. If a 240V appliance is connected to the 4- prong receptacle, the switch must be in the ‘‘120/240V’’ position. If only the 120V 3-prong receptacles are being used, select the ‘‘120V ONLY’’... -
Page 17: Folding Handle
CONTROL & FEATURES Folding Handle The foldable handle is intended for ease of transportation and should be folded when the generator is stationary. Do not rest objects on the extended handle. To Extend The Handle Lift handle upward. Lock levers will lock and secure the handle into place. -
Page 18: Maintenance Covers
CONTROL & FEATURES Maintenance Covers Open and close the maintenance cover for maintenance of the EU6500iS. Open the maintenance cover, too, to use the recoil starter when the battery is discharged. Be sure to close the maintenance cover while the generator is running. -
Page 19: Features
CONTROL & FEATURES FEATURES Ground Terminal The ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. -
Page 20: Output Indicator
CONTROL & FEATURES Output Indicator The green output indicator is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. OUTPUT INDICATOR (GREEN) Overload Indicator If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the red overload indicator will go ON. -
Page 21: Oil Alert Indicator
CONTROL & FEATURES Oil Alert Indicator The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator comes on, and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position). -
Page 22: I-Monitor
CONTROL & FEATURES i-Monitor The i-Monitor is a user interface that allows the operator to view (when the generator is running) total operating time in hours, generator output, engine RPM, battery voltage, and error messages. The different display modes are selected by pressing the i-Monitor button. i-Monitor at Startup During start up, the i-Monitor display and all three indicators will simultaneously blink once. - Page 23 CONTROL & FEATURES i-Monitor Display Mode 2 Power Output This mode displays an approximate generator output on the display screen. The output is expressed in VA (volt-amperes). The output value is not an exact measurement and should be regarded as a reference only.
- Page 24 CONTROL & FEATURES i-Monitor Low Battery Message If the engine switch is turned to the START position and ‘‘batt’’ is shown on the i-Monitor display, the battery voltage is too low to operate the engine’s electric starter. Use the recoil starter to start the generator.
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Page 25: Fuel Gauge
CONTROL & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. -
Page 26: Before Operation
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. -
Page 27: Check The Engine
BEFORE OPERATION Check the Engine Check the oil level (see page ). A low oil level will cause the Oil Alert system to shut down the engine. Check the air filter (see page ). A dirty air filter will restrict air flow to the carburetor, reducing engine and generator performance. -
Page 28: Operation
OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, please review the GENERATOR SAFETY section and the chapter titled BEFORE OPERATION . For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death. -
Page 29: Starting The Engine
OPERATION STARTING THE ENGINE To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine. Operating this generator less than 3 feet (1 meter) from a building or other obstruction can cause overheating and damage the generator. - Page 30 OPERATION Make sure the Eco-Throttle ECO-THROTTLE SWITCH switch is in the OFF position, or more time will be required for warm-up. If you wish to use the Eco-Throttle system, turn the Eco-Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes.
- Page 31 OPERATION Use the recoil starter when the battery voltage is too low to turn the starter motor. Turn the engine switch to the ON position. Open the right maintenance cover by turning its latch counterclockwise. ENGINE SWITCH Pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as...
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Page 32: Starting The Engine With Remote Control (Optional Part)
OPERATION Starting the engine with remote control (optional part) Determine the voltage requirements and adjust the voltage selector switch, as needed. Turn the fuel valve lever to the ON position. Turn the engine switch to the REMOTE (far left) position. REMOTE ENGINE SWITCH FUEL VALVE LEVER... -
Page 33: Stopping The Engine
OPERATION STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. Unplug all appliances from the generator AC receptacles. Turn the engine switch to the OFF position. -
Page 34: Stopping The Engine With Remote Control (Optional Part)
OPERATION Stopping the engine with remote control (optional part) Press the OFF button. OFF BUTTON Turn the engine switch to the OFF position. Turn the fuel valve lever to the OFF position. REMOTE ENGINE SWITCH FUEL VALVE LEVER... -
Page 35: Ac Operation
OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance or the rated load capacity of the generator has been exceeded. Substantial overloading that continuously lights the red overload indicator may damage the generator. - Page 36 OPERATION Plug in the appliance. PLUG Most motorized appliances require more than their rated wattage for startup. If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the red overload indicator will come ON.
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Page 37: Ac Applications
OPERATION AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. -
Page 38: Ac Receptacle Selection
OPERATION AC Receptacle Selection The control panel, shown below, has a voltage selector switch and four receptacles. Receptacle 4, the 240-volt receptacle, has two powered terminals, 4A and 4B. RECEPTACLE RECEPTACLE RECEPTACLE TERMINAL 4A TERMINAL 4B VOLTAGE SELECTOR SWITCH RECEPTACLE Power Producing Circuits This generator is equipped with two power generating circuits. - Page 39 OPERATION Voltage Selector Switch The power available to each receptacle depends on the position of the voltage selector switch. Switch Position Receptacle Available Power 120 V ONLY 30 A at 120 V 20 A at 120 V 20 A at 120 V 30 A at 120 V None 120 V/240 V...
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Page 40: Eco-Throttle System
OPERATION ECO-THROTTLE SYSTEM With the switch in the ON position, engine speed is automatically lowered when loads are reduced, turned OFF, or disconnected. When appliances are turned ON or reconnected, the engine returns to the proper speed to power the electrical load. In the OFF position, the Eco-Throttle system does not operate. -
Page 41: Standby Power
OPERATION STANDBY POWER Connections to a Building’s Electrical System Your generator can supply power to a building’s electrical system. If the generator will be used as an alternative to utility company power, an isolation switch must be installed to disconnect the utility lines from the building when the generator is connected. -
Page 42: Special Requirements
OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. In some areas, generators are required to be registered with local utility companies. -
Page 43: Servicing Your Generator
SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble free operation. It will also help reduce air pollution. To help you properly care for your generator, the following pages include a maintenance schedule, routine inspection procedures, and simple maintenance procedures using basic hand tools. -
Page 44: Maintenance Safety
SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be... -
Page 45: Maintenance Schedule
SERVICING YOUR GENERATOR MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD (3) First Every Every Every ITEM Each month year Perform at every indicated month or months months 300 Hrs. operating hour interval, whichever comes 20 Hrs. first. 50 Hrs. 100 Hrs. Page Engine oil Check level Change... -
Page 46: Refueling
SERVICING YOUR GENERATOR REFUELING With the engine stopped, check the fuel level gauge. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. -
Page 47: Fuel Recommendations
SERVICING YOUR GENERATOR FUEL TANK CAP TETHER (CALIFORNIA TYPE) FULL FUEL GAUGE EMPTY MAXIMUM FUEL LEVEL (FUEL STRAINER SHOULDER) After refueling, reinstall the fuel tank cap securely. FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. -
Page 48: Engine Oil Level Check
SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped. Open the right maintenance cover by turning its latch counterclockwise. Remove the oil filler cap/dipstick and wipe it clean. Insert and remove the dipstick without screwing it into the filler neck. -
Page 49: Engine Oil Change
SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. Open the right maintenance cover by turning its latch counterclockwise. Reach under the generator and remove the black rubber seal located below the oil drain plug. -
Page 50: Engine Oil Recommendations
SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. SAE 10W 30 is recommended for general use. Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range. -
Page 51: Air Cleaner Service
SERVICING YOUR GENERATOR AIR CLEANER SERVICE Open the left maintenance cover by turning its latch counterclockwise. Loosen the cover screws and remove the air cleaner cover. FOAM AIR FILTER AIR CLEANER COVER COVER SCREW Remove the foam air filter from the air cleaner housing. Check the foam air filter to be sure it is clean and in good condition. -
Page 52: Foam Air Filter Cleaning
SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. -
Page 53: Sediment Cup Cleaning
SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING Turn the fuel valve lever to the OFF position and remove the key. Open the left maintenance cover by turning its latch counterclockwise. FUEL VALVE LEVER Unscrew the sediment cup and remove it. Remove the O-ring. Gasoline is highly flammable and explosive. -
Page 54: Spark Plug Service
SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plugs: BPR5ES (NGK) W16EPR-U (DENSO) An incorrect spark plug can cause engine damage. If the engine is hot, allow it to cool before servicing the spark plug. Open the left maintenance cover by turning its latch counterclockwise. - Page 55 SERVICING YOUR GENERATOR Inspect the spark plug. Replace 0.028 0.031 in (0.7 0.8 mm) it if the electrodes are worn or if the insulator is cracked, SEALING WASHER chipped, or fouled. Measure the spark plug electrode gap with a wire-type feeler gauge.
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Page 56: Spark Arrester Service
SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Remove the two 5 14 mm pan head screws, and remove the spark arrester. -
Page 57: Battery Service
SERVICING YOUR GENERATOR BATTERY SERVICE Your generator’s engine charging system charges the battery while the engine is running. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life. The battery contains sulfuric acid (electrolyte), which is highly corrosive and poisonous. - Page 58 SERVICING YOUR GENERATOR Battery Removal WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. Lift handle upward. Lock levers will lock and secure the handle into place. HANDLE HANDLE LOCK LEVER Loosen the cover screw and remove the battery maintenance cover. COVER SCREW BATTERY MAINTENANCE COVER...
- Page 59 SERVICING YOUR GENERATOR Remove the negative ( ) cable from the battery negative ( ) terminal, and then remove the positive ( ) cable from the battery positive ( ) terminal. Unhook the battery strap from the bottom hook of the generator. BATTERY STRAP NEGATIVE ( ) CABLE POSITIVE ( ) CABLE...
- Page 60 SERVICING YOUR GENERATOR Battery Charging The battery gives off explosive hydrogen gas during normal operation. A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic perform the battery maintenance.
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Page 61: Fuse
SERVICING YOUR GENERATOR FUSE If the fuse is blown, the starter motor won’t operate. In the event of fuse failure, locate the cause of failure and repair it before you continue operation. If the fuse continues to fail, discontinue generator use and consult an authorized Honda generator dealer. Turn the engine switch to the OFF position and remove the key before checking or replacing the fuse. -
Page 62: Storage
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. - Page 63 STORAGE Service according to the table below: STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline stabilizer *. Fill with fresh gasoline and add gasoline 2 months to 1 year stabilizer *.
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Page 64: Draining Fuel Tank/Carburetor
STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Open the right maintenance cover by turning its latch counterclockwise. -
Page 65: Engine Oil
STORAGE Engine Oil Change the engine oil (see page Remove the spark plug (see page Pour a teaspoon (5 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug (see page Slowly pull the starter grip until resistance is felt. -
Page 66: Storage Precautions
STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. -
Page 67: Transporting
TRANSPORTING If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage. -
Page 68: Taking Care Of Unexpected Problems
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Fuel valve lever OFF. Turn lever ON. Engine switch OFF. Turn engine switch to ON. Out of fuel. Refuel (p. 44). Bad fuel; generator stored Drain fuel tank and carburetor without treating or draining (p. -
Page 69: Engine Lacks Power
TAKING CARE OF UNEXPECTED PROBLEMS ENGINE LACKS POWER Possible cause Correction Air filter restricted. Clean or replace air filter (p. 49). Bad fuel; generator stored Drain fuel tank and carburetor without treating or draining (p. 62). gasoline, or refueled with bad Refuel with fresh gasoline gasoline. -
Page 70: No Power At The Receptacles
TAKING CARE OF UNEXPECTED PROBLEMS NO POWER AT THE RECEPTACLES Possible Cause Correction Output indicator is OFF, and Check AC load. Stop and restart overload indicator is ON. the engine. Check the cooling air inlet. Stop and restart the engine. Circuit protector(s) tripped. -
Page 71: Technical & Consumer Information
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location FRAME SERIAL NUMBER Record the frame serial number and date purchased in the spaces below. You will need this information when ordering parts, and when making technical or warranty inquiries. Frame serial number: Date purchased:... -
Page 72: Carburetor Modification For High Altitude Operation
TECHNICAL & CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions. -
Page 73: Emission Control System Information
TECHNICAL & CONSUMER INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. - Page 74 TECHNICAL & CONSUMER INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your authorized Honda servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring).
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Page 75: Air Index
TECHNICAL & CONSUMER INFORMATION Air Index (Models certified for sale in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. -
Page 76: Specifications
TECHNICAL & CONSUMER INFORMATION Specifications Dimensions Model EU6500is Description code EASJ Length 33.5 in (850 mm) [Handle in up position] 47.0 in (1,195 mm) Width 26.2 in (666 mm) Height 27.5 in (699 mm) [Handle in up position] 28.2 in (716 mm) Dry mass [weight] 260.6 lbs (118.2 kg) -
Page 77: Wiring Diagram
TECHNICAL & CONSUMER INFORMATION Wiring Diagram... -
Page 78: Consumer Information
TECHNICAL & CONSUMER INFORMATION CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States: Call (800) 426-7701 or visit our web site: www.hondapowerequipment.com/dealerlocator/ Honda Publications Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. -
Page 79: Customer Service Information
If you are dissatisfied with the decision made by the dealership’s management, contact the Honda Power Equipment Customer Relations Office. You can write: American Honda Motor Co., Inc. Power Equipment Division Customer Relations Office 4900 Marconi Drive... -
Page 80: Assembly
ASSEMBLY SAFETY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator. -
Page 81: Important Safety Precautions
ASSEMBLY Important Safety Precautions Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing this assembly, be especially careful of the following: Read the instructions before you begin, and be sure you have the tools and skills required to perform the tasks safely. -
Page 82: Assembly
ASSEMBLY ASSEMBLY Unpacking Remove the generator and loose parts box from the carton. Compare the loose parts with the inventory list below. Tools Required: 12 mm wrench, 10 mm wrench or Phillips head screwdriver for battery connections, pliers (not included) Loose Parts Check all loose parts against the following list. -
Page 83: Wheel Kit Installation
ASSEMBLY Wheel Kit Installation Do not operate the generator without the wheel kit installed. The wheel kit provides an air space between the ground and the generator air intake. If the wheel kit is not installed, it may be possible for dirt and debris to be drawn into the generator air intake, possibly causing generator damage. -
Page 84: Handle Installation
ASSEMBLY Handle Installation Install the handle assembly on the generator upper frame using the 12 mm washers, spring washers and handle holder bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) SPRING WASHER (2) HANDLE HOLDER BOLT (2) 12 mm WASHER (2) HANDLE ASSEMBLY Operation must be checked after attaching a handle. -
Page 85: Rear Bar Installation
ASSEMBLY Rear Bar Installation Install the rear bar on the generator frame using the two 6 30 mm bolts and two cap nuts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) CAP NUT (2) REAR BAR 6 30 mm BOLT (2) - Page 86 ASSEMBLY Battery WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. The battery is disconnected and strapped into the battery tray for shipment. Remove the battery maintenance cover (see page Remove the battery strap from the bottom hook, and then remove the battery.
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Page 87: Engine Oil
ASSEMBLY Engine Oil The generator is shipped WITHOUT OIL in the engine. Place the generator on a level surface. Open the right maintenance cover by turning its latch counterclockwise. Add enough of the recommended oil to bring the AMBIENT TEMPERATURE oil level to the top of the oil filler neck. -
Page 88: Battery Voltage
ASSEMBLY Battery Voltage Check the battery voltage with the i-Monitor (see page The battery voltage should be 12.3 V or more. If the battery voltage is low, charge the battery until the battery voltage is 12.3 V or more. BEFORE OPERATION Before using your generator, you should become familiar with information contained in the following chapters and sections: GENERATOR SAFETY... -
Page 89: Optional Parts
OPTIONAL PARTS Remote Control Kit Remove the battery maintenance cover (see page Remove the plug from the 6-pin connector. PLUG View the back of the maintenance cover and locate the knockout near the top center of the cover. Carefully remove the knockout. BATTERY MAINTENANCE COVER KNOCKOUT... - Page 90 OPTIONAL PARTS Pass the remote control cable through the supplied wire grommet, and fit the grommet into the battery maintenance cover knockout. Plug the remote control cable into the 6-pin connector. Install the battery maintenance cover and tighten the cover screw. REMOTE GROMMET CONTROL CABLE...
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Page 91: Hanger Kit
OPTIONAL PARTS Hanger Kit Protect the fuel tank and frame pipe with the protector films during installation of the hanger. Insert the bracket installation part at one end of the hanger into the clearance between the frame pipe and fuel tank. Slide the hanger and insert another bracket installation part of the hanger into the gap between the frame pipe and fuel tank on the other side. -
Page 92: Index
INDEX AC Applications ..................35 AC Circuit Protectors ................14 AC OPERATION ..................33 AC Receptacle Selection ..............36 AIR CLEANER SERVICE ............... 49 Air Index ....................73 ARE YOU READY TO GET STARTED? .......... - Page 93 INDEX FEATURES ................... . 17 Fire and Burn Hazards ................Folding Handle ..................15 FOAM AIR FILTER CLEANING ............50 Fuel ......................60 Fuel Gauge ................... 23 FUEL RECOMMENDATIONS ............. . 45 Fuel Valve Lever .................. .
- Page 94 INDEX Maintenance Covers ................16 MAINTENANCE SAFETY ..............42 MAINTENANCE SCHEDULE .............. . 43 NO POWER AT THE RECEPTACLES ........... 68 Oil Alert Indicator ................. 19 OPERATION ..................26 Operator Responsibility ............... OPTIONAL PARTS ................
- Page 95 INDEX SAFE OPERATING PRECAUTIONS ........... . 26 SAFETY ....................78 SAFETY LABEL LOCATIONS ..............Safety Precautions ................42 SEDIMENT CUP CLEANING ..............51 Serial Number Location ..............69 SERVICING YOUR GENERATOR ............41 SPARK ARRESTER SERVICE ..............
- Page 96 MEMO...
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Page 99: Quick Reference Information
QUICK REFERENCE INFORMATION Fuel Type Regular unleaded gasoline with a pump octane rating of 86 or higher Engine Oil Type SAE 10W-30, API SJ or later (or equivalent), for general use (page 48) Spark Plug Type NGK: BPR5ES DENSO: W16EPR-U Electrode Gap 0.028 0.031 in (0.7 0.8 mm) Maintenance... - Page 100 2eY13000.2009.04 00X31Z256113 Printed in Japan...