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Buccaneer GT Combination Boiler
Falcon GTE Combination Boiler
Installation, Assembly and Servicing
Oil or Gas Fired Boilers
Assembly and Installation Instructions for Ideal Buccaneer and Falcon Oil or Gas Fired heating combination boilers should be read in
conjunction with the Boiler Assembly Instructions enclosed and any other technical publication supplied with the burner.
CAUTION: To avoid the possibility of injury during the installation, servicing or cleaning of this appliance care should be taken when handling
edges of sheet steel components.
BUC5034
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Related Manuals for IDEAL BUC5034
Summary of Contents for IDEAL BUC5034
- Page 1 Boiler Assembly Instructions enclosed and any other technical publication supplied with the burner. CAUTION: To avoid the possibility of injury during the installation, servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components. BUC5034...
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Page 2: Table Of Contents
WARNING The boiler shall be assembled and installed by a qualified professional only. Strict compliance with these assembly, installation and maintenance instructions is a precondition for the correct operation of the boiler Contents 1. General ... 2 1.1 Technical Specifications of Combination Boilers .. 3 1.2 Main Dimensions ... -
Page 3: Technical Specifications Of Combination Boilers
1.1 Technical Specifications of Combination Boilers Boiler: Maximum operating pressure Maximum operating temperature Maximum safety temperature of boiler (as per TRD 702) Boiler thermostat setting Safety thermostat setting Bucaneer GT - Domestic Hot Water Production MLS tank capacity Continuous flow rate (1) (2) Maximum flow rate over 10mn (1) (2) (3) Weight (Boiler and tank) Falcon GTE - Domestic Hot Water Production... -
Page 4: Main Dimensions
471 1009 125 598 1009 125 725 1009 125 Falcon GTE Combination Boiler (1) A djustable feet : basic height 10 mm with 9-15 mm adjustment range . R p : T apped 4/150 I 5/150 I 4/250 I 5/250 I GENERAL 1"... -
Page 5: Installing The Boiler
The upper section of the MLS 150 tank (only) is provided with marks allowing precise positioning of IDEAL boilers from the Buccaneer GT or Falcon GTE range (see leaflet provided with these units). 2.4 Levelling Levelling of the unit is carried out using the 4 bolts H 10 x 20 (packed in the instruction bag) screwed into the base. -
Page 6: Hydraulic Connections
2.5 Hydraulic Connections Installation must be carried out following the regulations in force, trade practices and the recommendations contained in this leaflet. WARNING There must be no obstructions, complete or partial, between the boiler and the safety valves. WARNING Heating installations must be designed and assembled so that central heating water and any products introduced into it cannot find their way into the drinking water system. -
Page 7: Example Of Installation
2.8 Example of Installation The boiler-to-tank connection kit is placed between points A and B between the boiler and the heating circuit. Example: Buccaneer GT Buccaneer GT, Falcon GTE INSTALLATION - Installation, Assembly & Servicing... -
Page 8: Assembly
ASSEMBLY 3.1 BUCCANEER GT COMBINATION BOILER Tools required: - Phillips head screwdriver - Wide flat screwdriver - 13mm spanner Boiler Boiler Body Jacket Pack Control Panel - Standard Domestic Hot AD127 Water Sensor Domestic Hot Water Tank BH 59 - MLS 150 Hydraulic Boiler-to-Tank BH 46... - Page 9 1 Package IC1, IC2, IC3 À Â Assembling the base and draining tube Lay a sheet of paper in front of the boiler body, take the boiler body off the pallet and place it standing on the furnace door. Remove the adjustable feet assembled on the base and replace them with the four protective plastic plugs supplied in connection kit package BH 46.
- Page 10 Assembling the boiler onto the tank Place the boiler on the tank so that it is positioned on the first two marks on the front of the tank. Assemble the boiler as instructed in views 3 - 13 of Buccaneer GT boiler Assembly Instructions.
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Page 11: Falcon Gte Combination Boiler
3.2 FALCON GTE COMBINATION BOILER Tools required: - Phillips head screwdriver - Wide flat screwdriver - 13mm spanner Boiler GTE 4 150 Boiler Body delivered loose - front section - intermediate section - rear section - set of assembly rods - accessory package IL 4 Mounted boiler... - Page 12 Assemble the boiler as instructed in figures 1 - 16 Assembling the boiler on the hot water tank Place the boiler on the tank if required with a handling tool (if required). Assembly the boiler as instructed in figures 17 - 33 of boiler assembly instructions for Falcon GTE.
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Page 13: Hydraulic Boiler To Tank Connections (Kit Bh46)
3.3 Hydraulic Boiler to Tank Connections Kit (BH46) Assembly Lg= 1200 mm Boiler Flow 1 Boiler Return 1 Tank Inlet " Tank Outlet " Automatic Air Vent not supplied) Connection kit BH46, provides connections from the tank to the boiler. The kit consists of A pump with cable 3 Insulated flexible connector 13, length 1120mm... -
Page 14: Electrical Connections And Controls
TEST STB : momentary use to test the safety thermostat. Safety thermostat with manual reset (factory setting 110ºC). Boiler thermostat with 30 - 85ºC adjustment range. However, the built-in stop limits the maximum temperature to 75ºC. The stop may be moved if required. -
Page 15: Electrical Connections
4.3 Electrical Connections The electrical wiring has been carefully checked in the factory and the internal connections of the control panel must not be modified in any event. The electrical connections of the boiler shall be made in compliance with applicable standards and regulations in force. The unit shall be powered by a circuit with an omnipole switch with an opening distance greater than 3 mm. -
Page 16: Mb1 Domestic Hot Water Sensor
Install domestic hot water sensor cable A (e.g. for Buccaneer GT) as shown and fix it with plastic clips B. Insert the sensor in the thimble tube of the tank. Tank Sensor 4.5 MB1 Domestic Hot Water Sensor Operating and Installation - Package AD127 The MB1 module allows for regulation of the storage temperature and ensures priority for the production of hot water for sanitary systems. -
Page 17: Instructions For Use
Adjusting the limiter thermostat It is possible to change the setting of the limiter thermostat, over a range from 30 to 90ºC, the original setting being 80ºC. To do this: Take the module out of the boiler console, if applicable;... - Page 18 Introduce the bulb G of the limiter thermostat into the boiler pocket. Connect the charging pump to the boiler control console, ensuring that the terminals live (L), neutral (N) and earth ( ) are properly attached. Connect the probe bulb to the boiler control console. Introduce the probe bulb into the pocket of the sanitary hot water tank.
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Page 19: Heating And Domestic Hot Water Installation
4.6 Heating and Domestic Hot Water Installation (with MB1 module) WARNING IMPORTANT: If the installation includes an MB1 module and no room thermostat (TAM), set three position switch 5 (see page 14) to If the installation includes an MB1 module and a room thermostat (TAM), set three position switch 5 (see page 14) to AUTO. -
Page 20: Commissioning
COMMISSIONING e.g. Buccaneer GT Ensure connections are watertight. Vent the tank heat exchanger as follows: 1. Unscrew the auto vent cap (P)* a few turns. 2. Turn the antisyphon valve screw 10 to open position (O) 3. Close the vent (P)* when water flows continuously. 4. -
Page 21: Maintenance And Periodic Checks
MAINTENANCE AND PERIODIC CHECKS • Safety valve or group WARNING IMPORTANT: The safety unit must be used periodically (at least once per month). To do this, place the safety group in the draining position. This allows the evacuation of any deposits which could eventually obstruct the safety group valve. - Page 22 NOTES Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing...
- Page 23 NOTES Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing...
- Page 24 Caradon Plumbing Limited, P.O. Box 103, National Ave, Kingston upon Hull, HU5 4JN. Telephone: 01482 492 251 Fax: 01482 448 858. Registration No. London 322 137. Technical Training The Caradon Plumbing Limited Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers.