Carrier 16JT810-880 Installation Instructions Manual

Double-effect hermetic absorption liquid chillers

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Absorption liquid chillers provide safe and reliable
service when operated within design specifica-
tions. When operating this equipment, use good judg-
ment and safety precautions to avoid damage to
equipment and property or injury to personnel.
Be sure you understand and follow the procedures
and safety precautions contained in the chiller in-
structions as well as those listed in this guide.
DO NOT USE OXYGEN or air to purge lines, leak test, or
pressurize a chiller. Use nitrogen.
NEVER EXCEED specified test pressures. For the 16JT chiller,
the maximum pressure is 12 psig (83 kPa).
WEAR goggles and suitable protective clothing when han-
dling lithium bromide, octyl alcohol, inhibitor, lithium hy-
droxide, and hydrobromic acid. IMMEDIATELY wash any
spills from the skin with soap and water. IMMEDIATELY
FLUSH EYES with water and consult a physician.
DO NOT USE eyebolts or eyebolt holes to rig chiller sec-
tions or the entire assembly.
DO NOT work on high-voltage equipment unless you are a
qualified electrician.
DO NOT WORK ON electrical components, including con-
trol panels or switches, until you are sure ALL POWER IS
OFF and no residual voltage can leak from capacitors or solid-
state components.
LOCK OPEN AND TAG electrical circuits during servic-
ing. IF WORK IS INTERRUPTED, confirm that all circuits
are deenergized before resuming work.
NEVER DISCONNECT safety devices or bypass electric in-
terlocks while operating the chiller. Also, never operate the
chiller when any safety devices are not adjusted and func-
tioning normally.
DO NOT syphon lithium bromide or any other chemical by
mouth.
BE SURE all hydrogen has been exhausted before cutting
into purge chambers. Hydrogen mixed with air can explode
when ignited.
WHEN FLAMECUTTING OR WELDING on an absorp-
tion chiller, some noxious fumes may be produced. Ventilate
the area thoroughly to avoid breathing concentrated fumes.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2
PC 211
Tab
5b

Installation Instructions

SAFETY CONSIDERATIONS

Catalog No. 531-611
Printed in U.S.A.
16JT810-880, 080-150, 080L-150L
Hermetic Absorption Liquid Chillers
DO NOT perform any welding or flamecutting to a chiller
while it is under a vacuum or pressurized condition.
NEVER APPLY an open flame or live steam to a refrigerant
cylinder. Dangerous overpressure can result. When neces-
sary to heat a cylinder, use only warm (110 F [43 C]) water.
DO NOT REUSE disposable (nonreturnable) cylinders or at-
tempt to refill them. It is DANGEROUS AND ILLEGAL.
When cylinder is emptied, evacuate remaining gas pressure,
loosen the collar, and unscrew and discard the valve stem.
DO NOT INCINERATE.
DO NOT ATTEMPT TO REMOVE fittings, covers, etc.,
while the chiller is under pressure or while chiller is
running.
DO NOT climb over a chiller. Use platform, catwalk, or stag-
ing. Follow safe practices when using ladders.
DO NOT STEP ON chiller piping. It might break or bend
and cause personal injury.
USE MECHANICAL EQUIPMENT (crane, hoist, etc.) to
lift or move inspection covers or other heavy components.
Even if components are light, use such equipment when there
is a risk of slipping or losing your balance.
VALVE OFF AND TAG steam, water, or brine lines before
opening them.
DO NOT LOOSEN waterbox cover bolts until the water box
has been completely drained.
DO NOT VENT OR DRAIN waterboxes containing indus-
trial brines, liquid, gases, or semisolids without permission
from your process control group.
BE AWARE that certain automatic start arrangements can
engage starters. Open the disconnects ahead of the starters
in addition to shutting off the chiller or pump.
USE only repaired or replacement parts that meet the code
requirements of the original equipment.
DO NOT ALLOW UNAUTHORIZED PERSONS to tamper
with chiller safeties or to make major repairs.
PERIODICALLY INSPECT all valves, fittings, piping, and
relief devices for corrosion, rust, leaks, or damage.
PROVIDE A DRAIN connection in the vent line near each
pressure relief device to prevent a build-up of condensate or
rain water.
IMMEDIATELY wipe or flush the floor if lithium bromide
or octyl alcohol is spilled on it.
Form 16JT-3SI
Double-Effect
Pg 1
8-96
Replaces: 16JT-2SI

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Summary of Contents for Carrier 16JT810-880

  • Page 1: Safety Considerations

    16JT810-880, 080-150, 080L-150L Double-Effect Hermetic Absorption Liquid Chillers Installation Instructions SAFETY CONSIDERATIONS Absorption liquid chillers provide safe and reliable DO NOT perform any welding or flamecutting to a chiller service when operated within design specifica- while it is under a vacuum or pressurized condition.
  • Page 2: Table Of Contents

    Check all items against shipping list. Immediately notify the nearest Carrier Air Conditioning office if any item is CONTROLS AND WIRING ....11 missing.
  • Page 3: Rigging And Positioning

    16JT SIZES 810-880 LEGEND 1 — High-Stage Generator 2 — Low-Stage Generator (Hidden) 3 — Condenser 4 — Purge Storage Chamber 5 — Control Panel 6 — Nameplate (On Support Leg) 7 — Solution Heat Exchangers 8 — Absorber 9 — Evaporator 16JT SIZES 080-150, 080L-150L 1 —...
  • Page 4 For tube removal, allow space to equal ‘‘A’’ dimension (length) at either end of the chiller. b. For opening waterbox cover, allow space equal to half of ‘‘B’’ dimension (width) at end of chiller opposite nozzle. Fig. 3 — Dimensions, 16JT810-880...
  • Page 5 DIMENSIONS (ft-in.) UNIT 16JT Overall Length A 23- 0 23-0 23- 0 23-3 23- 3 23-6 23-6 Overall Width B 8- 5 8-10 9- 7 10-1 10-8 Overall Height C 9-10 10-5 11- 0 11-7 12- 3 13-0 13-8 Height 7-10 8- 9 9-10...
  • Page 6 Table 1 — Rigging Weights, One-Piece Shipment* Table 2 — Rigging Weights, Two-Piece Shipment* WEIGHT WEIGHT UNIT UNIT 16JT Absorber/Evaporator Generator/Condenser 16JT 11,680 5 300 11,900 5 400 8,595 3 900 3,085 1 400 12,120 5 500 8,815 4 000 3,085 1 400 16,090...
  • Page 7 6 — Strong solution overflow from low-stage generator Fig. 10 — Chiller Configuration 7 — Strong solution from low-stage generator 16JT080-150, 080L-150L 8 — Purge line (condenser to absorber) 9 — Refrigerant from condenser Fig. 9 — Chiller Configuration 16JT810-880...
  • Page 8: Position And Level The Equipment

    RIGGING — The 2 pieces are the generator-condenser shell Purge Exhaust Assembly — Install the purge ex- assembly and the absorber-evaporator shell assembly. haust assembly on the purge exhaust valve as shown in Fig. 12. 1. Lift each assembly with cable slings placed under the shells, as shown in Fig.
  • Page 9: Connect Water Piping

    4. Water flow direction must be as specified in the job flow diagrams or water flow markings on waterboxes. Make connections to the correct entering and leaving waterbox nozzles. 5. Install waterbox vent and drain piping in accordance with individual job data. Air vents should be at all high points in piping to eliminate water hammer.
  • Page 10: Install Steam And Condensate Piping

    Install Steam and Condensate Piping — Figure 14 shows a typical piping schematic. Refer to job data and certified drawings for data specific to your installation. 1. Make sure connections to the steam box cover (see Fig. 5 and 6) allow for removal of the cover for maintenance.
  • Page 11: Insulation And Paint

    EXTERNAL WIRING — Install external wiring to the chiller INSULATION AND PAINT control panel according to job wiring diagrams and data. Check Insulation (If Required) — Apply insulation as indi- available power supply and safety interlocks to be sure they cated in the job data, after the chiller assembly and field pip- match the chiller equipment requirements, including: ing have been completed.
  • Page 12: Initial Solution And Refrigerant

    See 16JT Start-Up, Operation, and Maintenance instruc- tions for charging procedures. Fig. 17 — Capacity Controls Copyright 1996 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 2 PC 211 Catalog No.

This manual is also suitable for:

16jt080-15016jt080l-150l

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