Carrier 16DF013-050 Installation Instructions Manual

Hermetic absorption liquid chiller/heaters

Advertisement

Absorption liquid chiller/heaters provide safe and reliable
service when operated within design specifications. When
operating this equipment, use good judgment and safety pre-
cautions to avoid damage to equipment and property or in-
jury to personnel.
Be sure you understand and follow the procedures and safety
precautions contained in the machine instructions as well as
those listed in this guide.
DO NOT USE OXYGEN or air to purge lines, leak test, or
pressurize a machine. Use nitrogen.
NEVER EXCEED specified test pressures. For the 16DF ma-
chine, the maximum pressure is 12 psig (83 kPa). For the
chilled/hot water and condensing water piping, the maxi-
mum pressure is stamped on the machine.
WEAR goggles and suitable protective clothing when han-
dling lithium bromide, octyl alcohol, inhibitor, lithium hy-
droxide, and hydrobromic acid. IMMEDIATELY wash any
spills from the skin with soap and water. IMMEDIATELY
FLUSH EYES with water and consult a physician.
DO NOT USE eyebolts or eyebolt holes to rig maching sec-
tions or the entire assembly.
DO NOT work on high-voltage equipment unless you are a
qualified electrician.
DO NOT WORK ON electrical components, including con-
trol panels or switches, until you are sure ALL POWER IS
OFF and no residual voltage can leak from capacitors or solid-
state components.
LOCK OPEN AND TAG electrical circuits during servic-
ing. IF WORK IS INTERRUPTED, confirm that all circuits
are deenergized before resuming work.
NEVER DISCONNECT safety devices or bypass electric in-
terlocks and operate the machine. Also, never operate the
machine when any safety devices are not adjusted and func-
tioning normally.
DO NOT REPEAT unsuccessful ignition attempts or restart
after flame failure without assurance that post-purge and pre-
purge have eliminated combustible gas or oil vapors from
the combustion chamber. DO NOT EVER ATTEMPT IG-
NITION of a burner if there is shutdown leakage of gas or
oil through the fuel shutoff valves or from the fuel lines.
DO NOT syphon lithium bromide or any other chemical by
mouth.
BE SURE all hydrogen has been exhausted before cutting
into pure chambers. Hydrogen mixed with air can explode
when ignited.
WHEN FLAMECUTTING OR WELDING on an absorp-
tion machine, some noxious fumes may be produced. Ven-
tilate the area thoroughly to avoid breathing concentrated fumes.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2
PC 211
Tab
5b

Installation Instructions

SAFETY CONSIDERATIONS

Catalog No. 531-602
Printed in U.S.A.
Hermetic Absorption Liquid
DO NOT perform any welding or flamecutting to a machine
while it is under a vacuum or pressurized condition.
NEVER APPLY an open flame or live steam to a refrigerant
cylinder. Dangerous overpressure can result. When necesary
to heat a cylinder, use only warm (110 F [43 C]) water.
DO NOT REUSE disposable (nonreturnable) cylinders or at-
tempt to refill them. It is DANGEROUS AND ILLEGAL.
When cylinder is emptied, bleed off remaining gas pressure,
loosen the collar and unscrew and discard the valve stem.
DO NOT INCINERATE.
DO NOT ATTEMPT TO REMOVE fittings, covers, etc., while
machine is under pressure or while machine is running. DO
NOT OPERATE or pressurize a machine without all cover
plates or bolts in place.
DO NOT climb over a machine. Use platform, catwalk, or
staging. Follow safe practices when using ladders.
DO NOT STEP ON machine piping. It might break or bend
and cause personal injury.
USE MECHANICAL EQUIPMENT (crane, hoist, etc.) to
lift or move inspection covers or other heavy components.
Even if components are light, use such equipment when there
is a risk of slipping or losing your balance.
VALVE OFF AND TAG steam, water, or brine lines before
opening them.
DO NOT LOOSEN water box cover bolt until the water box
has been completely drained.
DO NOT VENT OR DRAIN water boxes containing indus-
trial brines, liquid, gases, or semisolids without permission
of your process control group.
BE AWARE that certain automatic start arrangements can
engage starters. Open the disconnects ahead of the starters
in addition to shutting off the machine or pump.
INVESTIGATE THE CAUSE of flame failure or any other
safety shutdown before attempting a restart.
KEEP EYES sufficiently away from sight tubes or burner
openings, and wear a protective shield or safety glasses when
viewing a burner flame.
USE only repaired or replacement parts that meet the code
requirements of the original equipment.
DO NOT ALLOW UNAUTHORIZED PERSONS to tamper
with burner equipment or machine safeties, or to make ma-
jor repairs.
PERIODICALLY INSPECT all valves, fittings, piping, and
relief devices for corrosion, rust, leaks, or damage.
PROVIDE A DRAIN connection in the vent line near each
pressure relief device to prevent a build-up of condensate or
rain water.
IMMEDIATELY wipe or flush the floor if lithium bromide
or octyl alcohol is spilled on it.
BE SURE combustion air inlets to the equipment room are
open and clear of any blockage.
Form 16DF-1SI
Pg 1
16DF013-050
Chiller/Heaters
3-92
Replaces: New

Advertisement

Table of Contents
loading

Summary of Contents for Carrier 16DF013-050

  • Page 1: Safety Considerations

    IMMEDIATELY wipe or flush the floor if lithium bromide or octyl alcohol is spilled on it. BE SURE combustion air inlets to the equipment room are open and clear of any blockage. Printed in U.S.A. Form 16DF-1SI 16DF013-050 Chiller/Heaters Pg 1 3-92 Replaces: New...
  • Page 2: Table Of Contents

    INTRODUCTION General — The 16DF machine is factory assembled, wired, and leak tested. Installation (not by Carrier) consists prima- rily of establishing water, fuel, exhaust, and electrical ser- vices to the machine as well as mounting and connecting the burner. Rigging, installation, insulation, painting, field wir- ing, and field piping are the responsibility of the contractor...
  • Page 3: Rigging And Positioning

    1 — Condenser 2 — Low-Stage Generator 3 — Flue Stack 4 — Separator 5 — High-Stage Generator 6 — Burner RIGGING AND POSITIONING Rigging procedures vary depending on whether the ma- chine is shipped in one or 2 pieces. Lifting machine from points other than those specified may result in serious damage and personal injury.
  • Page 4 Fig. 2 — 16DF Views (Typical) — Lifting Holes Fig. 3 — Rigging One-Piece Units, Typical, Top View...
  • Page 5 Fig. 4 — Rigging One-Piece Units, Typical, Side and End Views Fig. 5 — Flamecutting and Welding Detail Table 1 — Rigging Weights English SHIPPING WEIGHT (lb) Absorber- High- UNIT Evaporator Temperature 16DF Low-Temperature Generator- Generator Separator Assembly Assembly 013* —...
  • Page 6: Position And Level The Equipment

    Table 2 — Overall Dimensions, 16DF013-025 English OVERALL DIMENSIONS (ft-in.) UNIT 16DF LENGTH 11-10 11-10 11-10 11-10 WIDTH 6- 7 6- 7 7- 8 HEIGHT 7- 9 7- 9 7- 9 OVERALL DIMENSIONS (mm) UNIT 16DF LENGTH 3600 3600 3600 3600 WIDTH 1995...
  • Page 7: Machine Assembly

    MACHINE ASSEMBLY No assembly is required for one-piece units (16DF013- 020) other than installing the burner. See Mounting the Burner section. Assemble 2-Piece Units (Fig. 8 and 9) 1. Weld piping connections and make sure weld connec- tions are vacuum leak tight. 2.
  • Page 8: Mounting The Burner

    4. Close auxiliary evacuation valve and shut off auxiliary evacuation device. 5. Note and record absolute pressure gage reading. 6. Coat all machine field-welded joints with weld sealant. Fig. 10 — Auxiliary Evacuation Device MOUNTING THE BURNER The burner is shipped and installed as 3 separate sub- assemblies (Fig.
  • Page 9: Fuel System Installation

    Fuel System Installation — See Fig. 12-14 for typi- cal gas train and oil supply system arrangements. Refer to burner manual supplied with the burner for installation in- structions on the particular version of gas train and/or oil supply system used with your application. These systems are supplied pre-assembled, and with pre-installed interconnec- tion fittings.
  • Page 10 NOTES: 1. Oil system schematic shown in high fire position. 2. Supply pressure must not exceed 3 psi (20 kPa) or pump seals may be dam- aged. Fig. 13 — Mechanical Pressure Atomizing, Light Oil (Pump with External Regulating Relief Valve) NOTES: 1.
  • Page 11: Fusible Plug Drain Piping

    4. Water flow direction must be as specified in job flow dia- grams or water flow markings on water boxes, and con- nections must be to the correct entering and leaving wa- ter box nozzles. 5. Install water box vent and drain piping in accordance with individual job data.
  • Page 12: Connect Rupture Disc Piping

    If shipping vacuum or pressure test indicate possible leakage, do not apply insulation until leak has been corrected. Copyright 1992 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 2 PC 211 Catalog No.

Table of Contents