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Carrier 38TKW Series Installation And Start-Up Instructions Manual

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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before beginning the
installation.
This symbol → indicates a change since last issue.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause personal injury or property damage.
Consult a qualified installer, service agency, or your distributor or
branch for information or assistance. The qualified installer or
agency must use factory-authorized kits or accessories when
modifying this product. Refer to the individual instructions pack-
aged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for brazing operations. Have fire extinguisher
available. Read these instructions thoroughly and follow all
warning or cautions attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special require-
ments.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases, noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate the unit away from windows.
2. Ensure that vapor and liquid line diameters are appropriate to
the capacity of the unit. (See Table 1.)
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between the structure and the unit to absorb
vibration.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 563-710
Tab 3a 2a
.
5. When passing refrigerant tubes through the wall, seal the
opening with RTV or other pliable silicon-based caulk. (See
Fig. 3.)
6. Avoid direct lineset contact with water pipes, ductwork, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a
rigid wire or strap which comes in direct contact with the
tubing. (See Fig. 3.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds the vapor line.
9. When necessary, use hanger straps which are 1 in. wide and
conform to the shape of the tubing insulation. (See Fig. 3.)
10. Isolate the hanger straps from the insulation by using metal
sleeves bent to conform to the shape of the insulation.
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
factory-approved indoor unit of the same size when connected by
15 ft of field-supplied tubing. For proper unit operation, check
refrigerant charge using charging information located on control
box cover.
IMPORTANT: Maximum liquid-line size is 3/8-in. O.D. for all
residential applications including long line.
IMPORTANT: Always install a liquid-line filter drier. Refer to
Product Data Digest for appropriate part number. Obtain filter
driers from your local distributor or branch.
Printed in U.S.A.
Form 38TKW-2SI

Air Conditioning Unit

Fig. 1—Model 38TKW
Pg 1
11-98
38TKW
A98519
Replaces: 38TKW-1SI

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Summary of Contents for Carrier 38TKW Series

  • Page 1: Air Conditioning Unit

    National Electrical Code (NEC) for special require- A98519 → ments. Fig. 1—Model 38TKW Recognize safety information. This is the safety-alert symbol When you see this symbol on the unit and in instructions or 5. When passing refrigerant tubes through the wall, seal the manuals, be alert to the potential for personal injury.
  • Page 2: Installation

    5. SERIES DESIGNATION IS THE 13TH POSITION OF THE UNIT UNITS FOR PROPER AIRFLOW. MODEL NUMBER. 2. MINIMUM OUTDOOR OPERATING AMBIENT IN COOLING MODE IS 55°F (12.8°C), (UNLESS LOW AMBIENT CONTROL IS USED) MAX 125°F (51.7°C). A91055 MODEL 38TKW 018, 024, 030, 036 22-1/2 27-1/2 2-13/16 6-15/16...
  • Page 3 NOTE: Avoid contact between tubing and structure → OUTDOOR WALL INDOOR WALL If ANY refrigerant tubing is buried, provide a 6 in. vertical rise at service valve. Refrigerant tubing lengths up to 36 in. CAULK LIQUID TUBE may be buried without further special consideration. For lengths above 36 in., consult your local distributor.
  • Page 4 → Table 2—Accessory Usage REQUIRED FOR REQUIRED FOR REQUIRED FOR LOW-AMBIENT LONG-LINE SEA COAST ACCESSORY APPLICATIONS APPLICATIONS* APPLICATIONS (BELOW 55°F) (OVER 50 FT) (WITHIN 2 MILES) Crankcase Heater Evaporator Freeze Thermostat Winter Start Control Yes† Accumulator Compressor Start Assist Capacitor and Relay Low-Ambient Controller, MotorMaster®...
  • Page 5 CARRIER CARRIER FA, FB, FC, NON-PROGRAMMABLE NON-PROGRAMMABLE FD, FF SINGLE-STAGE THERMOSTAT THERMOSTAT FAN COIL CONDITIONER MODEL AC FURNACE CONDITIONER MODEL AC 24 VAC HOT 24 VAC HOT 24 VAC COM 24 VAC COM W/W1 HEAT STAGE 1 NOTE 2 NOTE 2...
  • Page 6 Y/Y2 A97592 NOTES: 1. CARRIER THERMOSTAT WIRING DIAGRAMS ARE ONLY ACCURATE FOR MODEL NUMBERS BEGINNING WITH TSTAT _ _ _ _ _ _ _. 2. WIRING MUST CONFORM TO NEC OR LOCAL CODES. 3. SOME UNITS ARE EQUIPPED WITH PRESSURE SWITCH(ES), TEMPERATURE SWITCH, OR 5-MINUTE COMPRESSOR CYCLE PROTECTION.
  • Page 7: Care And Maintenance

    Step 10—Start-Up and Check Charge NOTE: If superheat or subcooling charging conditions are not favorable, charge must be weighed in accordance with unit rating plate ± 0.6 oz/ft of 3/8-in. liquid line above or below 15 ft respectively. To prevent compressor damage or personal injury, observe the following: EXAMPLE: •...
  • Page 8 82.4 85.7 (°F) Copyright 1998 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38tkw2si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No.

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