Nanni H4.115 Instruction Manual

Nanni H4.115 Instruction Manual

Marine diesel engines

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970315364
01032011-F
Instruction manual
Marine Diesel engines
H4.115
H4.130
H4.150
H4.170

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Summary of Contents for Nanni H4.115

  • Page 1 Instruction manual Marine Diesel engines H4.115 H4.130 H4.150 H4.170 970315364 01032011-F...
  • Page 2: Table Of Contents

    Contents Safety precautions ........................3 Presentation ..........................6 Identification plates ........................6 Additional equipment ........................6 Warranty ............................7 Environmental responsibility ......................7 Preparations before starting......................7 Fuel supply........................... 7 Behaviour of the boat ........................7 Instrument panel ........................8 Warning lights & alarms ....................... 9 Throttle lever ..........................
  • Page 3: Safety Precautions

    Safety precautions Read this chapter carefully as it concerns your safety. Most I Attention! : Indicates a risk of personal injury and/or accidents are caused by failing to follow basic safety rules. property damage when handling a component. Be aware of the possible risks involved in handling your Remark: Indicates that important information must be engine and make sure you take the necessary precautions known in order to facilitate handling or in particular cases.
  • Page 4: Exhaust Gas

    Safety precautions I Exhaust gas If you come into contact with any of these fl uids, consult a doctor immediately. Exhaust gases contain carbon monoxide. This colourless If the engine gets too hot, switch it off and disconnect it and and odourless gas is extremely harmful and could lead to wait for it to cool down before handling.
  • Page 5 Safety precautions I Accidental starting Do not wear bracelets, necklaces or rings when working on the engine. Accidental starting can cause serious injury and even death! Check that the bolts and screws are properly tightened and Disconnect the battery before working on the engine. that the protection mechanisms are in place.
  • Page 6: Presentation

    The engine identification plate is as follows: These instructions concern the engines H4.115 H4.130 H4.150 H4.170 These engines have been developed using the very latest innovations in the diesel engine fi...
  • Page 7: Warranty

    Presentation Warranty Preparations before starting : The owner of the engine is responsible for all safety When the engine has been installed on board and before and maintenance checks as well as for following the removing the protective elements covering the different maintenance instructions as set forth in this manual and orifices, clean the exterior surface of the propulsion system.
  • Page 8: Instrument Panel

    Presentation Instrument panel The instrument panel provides you with important 4. Coolant temperature. Indicates the coolant temperature. information about the engine when it is operational. Check The pilot lamp inside the dial is lit and an audible alarm this information regularly when the engine is operational. sounds if the coolant in the cooling circuit overheats.
  • Page 9: Warning Lights & Alarms

    Presentation Warning lights & alarms 6. Heating. This indicator is lit when the glow plugs are heating the combustion chambers (if fi tted on your engine). 7. Battery charge. This indicator is lit when the engine is switched on (ignition). If it lights when the engine is running, this indicates an engine alternator charging fault.
  • Page 10: Principal Parts Of The Engine

    Presentation Principal parts of the engine Certain equipment may not be part of your engine 1. Engine alternator 12. Oil filter 2. Engine alternator belt 13. Heat exchanger 3. Starter 14. Coolant fill orifice 4. Air filter 15. Seawater pump 5.
  • Page 11: Installation Inspection

    Presentation Installation inspection I Attention! : Your engine must be installed by an authorised shipyard or a qualifi ed Nanni Industries representative in accordance with the on board assembly instructions. However, you can check some important points on the installation of the engine.
  • Page 12: Operation Of The Engine

    Operation of the engine Before starting Starting the engine Remark : When starting the engine for the first time, let it I Attention! : Before starting, ensure that the seawater run at idle for several minutes. intake is open as the seawater pump rotor can be dam- aged if run dry for just a few seconds.
  • Page 13: During Operation

    Operation of the engine During operation Stopping the engine RPM speed of the engine Let the engine run at idle in the neutral position for few min- utes before turning it off, particularly if the engine has been Refer to the chapter «Technical specifications» for informa- running at high speeds and high throttle settings.
  • Page 14: Maintenance

    Maintenance The regular maintenance of your engine is essential for In order to preserve the mechanical qualities of the engine ensuring optimal reliability and service life. The following and prolong its service life, we recommend you follow the operations and the those described in the Silverwake instructions below: warranty booklet will enable you to extend the service life Use a coolant made of 50% water and 50% antifreeze.
  • Page 15: Daily Checks

    Maintenance Daily checks Habitually and regularly check the condition of the engine and its compartment before and after it is used: check for the presence or not of fuel or oil leaks, the tightness of the different clamps and bolts, the condition of the belts, hoses and the various electrical cables, the wear of the zinc anode (if fitted), the battery electrolyte level.
  • Page 16: Fuel System

    Maintenance Fuel system Danger! : Total cleanliness must be guaranteed when working on the fuel circuit. No impurities must enter the injection pump and the injectors. Carry out each of these operations with the engine cold and stopped. Bleeding the fuel circuit The fuel circuit is self-priming but manual bleeding is required after replacing the fi...
  • Page 17: Replacing The Fuel Prefi Lter

    Maintenance Fuel system Replacing the fuel prefi lter The fuel prefi lter is an optional component that purifi es the diesel before it is injected in the engine. These instructions are given as an example only. • Close the fuel valve on the fuel tank. •...
  • Page 18: Lubrication Circuit

    Maintenance Lubrication circuit Checking the oil level Attention! : Carry out these operations with the engine stopped. Hot oil and hot surfaces can burn. If oil of a different brand or viscosity to the previous oil is used, drain the old oil. Never mix two different types of oil. Observe the recommended draining intervals.
  • Page 19: Draining The Engine Oil

    Maintenance Lubrication circuit Draining the engine oil Attention! : Carry out these operations with the engine stopped. Hot oil and hot surfaces can burn. The oil is drained via the drain orifi ce using the drain pump, with the oil slightly warm. •...
  • Page 20: Cooling Circuit - Coolant

    Maintenance Cooling circuit - coolant The cooling system enables the engine to operate at an optimal temperature and protects it against frost and corrosion. The cooling system must be fi lled with a coolant comprising 50% water and 50% anti-freeze and anti-corrosion additive. The coolant must be changed regularly as the additives become less effective over time.
  • Page 21: Draining The Cooling Circuit

    Maintenance Cooling circuit - coolant Draining the cooling circuit The coolant in the cooling circuit must be drained in order to remove the various deposits that can build up in the circuit. • Start the engine and let it run at idle for few minutes. •...
  • Page 22: Cooling Circuit - Seawater

    Maintenance Cooling circuit - seawater I Attention ! : When the craft is in the water, there is a risk of water penetrating the craft when working on the seawater circuit. Water can penetrate the craft via circuit components found below the waterline. Close the seawater intake valve (if fi...
  • Page 23: Replacing The Seawater Pump Rotor

    Maintenance Cooling circuit - seawater Replacing the seawater pump rotor The seawater pump rotor is an essential component. It must be replaced regularly along with the seal. A worn rotor could crack and damage the cooling system. Always have a replacement rotor on board the craft.
  • Page 24: Air Fi Lter

    Maintenance Air fi lter I Attention! : Carry out these operations when the engine is stopped and cold. The air fi lter essentially reduces the level of noise made by the engine and purifi es the air injected into the combustion chamber.
  • Page 25: Engine Electrical System

    Maintenance Engine electrical system Attention! : Stop the engine and the cut the battery supply before working on the electrical circuit. Alternator belt Make this check after running the engine when the belt is slightly hot. Attention! : Some parts of the engine can be extremely hot.
  • Page 26: Protection Against Corrosion - Zinc Anode

    Maintenance Protection against corrosion - Zinc anode When at least two different kinds of metal are immersed in seawater, polluted water or water with a high mineral content, a chemical reaction occurs and an electrical current is established between the metals. This electrical current leads to the metal that is more active from a chemical point of view, or more anodic metal being eroded.
  • Page 27: Protecting The Engine During Periods Of Inactivity

    Maintenance Protecting the engine during periods of inactivity A set of operations will protect the engine during long pe- 17. Spray an anti-damp spray on the engine and the riods of non-use. We recommend that you have these electric parts (starter, alternator, wire harness con- winterization operations carried out by a Nanni Diesel nectors and panel).
  • Page 28: Fault-Finding

    Fault-fi nding This section helps you to understand the different problems that may arise on your engine. The safest way to correct the problems you may encounter, however, is to contact a qualifi ed Nanni Diesel dealer. Some operations must be carried out by a qualifi...
  • Page 29 Dépannage Faults and probable causes Engine overheats / Engine coolant temperature too high Faults Solution Seawater valve is closed Open the seawater valve Seawater fi lter is clogged Close the seawater valve and clean the fi lter Check the position and seal of the seawater fi lter cover Seawater pump is sucking air and the suction hose Coolant circuit pump belt is slack or faulty...
  • Page 30: Technical Specifications

    Technical specifications ENGINE SPECIFICATIONS H4.115 H4.130 H4.150 H4.170 Cycle 4 strokes Diesel Max. power - kW (hp)* 84.6 (115) 97 (130) 111 (150) 126 (170) Number of cylinders / Arrangement 4 in line Displacement (cm 1991 Distribution 4 valves per cylinder Compression rate 17.5 : 1...
  • Page 32 Nanni Industries S.A.S. 11, Avenue Mariott e - Zone Industrielle BP 107- 33260 La Teste France Tel : + 33 (0)5 56 22 30 60 Fax : +33 (0)5 56 22 30 79 E-mail : contact@nannidiesel.com © 2009 - Nanni Industries S.A.S The images, text and information contained in this document are based on the product specifi...

This manual is also suitable for:

H4.130H4.170H4.150

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