Thermos 461630510 Product Manual

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This product is manufactured by Char-Broil, LLC, a division of the W. C. Bradley Company under the terms of a license agreement granted by Char-Broil Thermos

Holdings, LLC. In the United States, in the category of gas grills and grill accessories, Thermos is a registered trademark of Char-broil Thermos Holdings, LLC. In the

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary

Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody

Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That's All About U®; Keepers of the Flame®; New Braunfels Smoker

Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®;

The Big Easy®; Trentino®; U®; Wild West Tradition®; and the following marks:

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™;

Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling's Juicy Little

Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; Let's Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision

Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature Series™; SureFire™; The Minute

Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590;

7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396;

D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206;

D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414;

D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567;

TEC™ is a trademark of Tec Infrared Grills.

Printed in China

PRODUCT GUIDE

MODEL 461630510

IMPORTANT: Fill out the product record information below.

Serial Number

See rating label on grill for serial number.

Date Purchased

For support and to register your

grill, please visit us at

www.charbroil.com

If you have questions or need

assistance during assembly,

please call 1-800-241-7548.

Estimated assembly time: 35-40 minutes

TM REVISION 04

11/02/09 • G208-002-120801

Table of Contents

Troubleshooting

Summary of Contents for Thermos 461630510

Page 1 This product is manufactured by Char-Broil, LLC, a division of the W. C. Bradley Company under the terms of a license agreement granted by Char-Broil Thermos Holdings, LLC. In the United States, in the category of gas grills and grill accessories, Thermos is a registered trademark of Char-broil Thermos Holdings, LLC. In the United States in all other categories and worldwide in all categories, Thermos is a registered trademark of Thermos L.L.C.
Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Page 11 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
Page 12 Burner Flame Check Ignitor Lighting • Remove cooking grates and flametamers. Light burner, Do not lean over grill while lighting. rotate knobs from HI to LOW. You should see Turn OFF gas burner control valves. a smaller flame in LOW position than seen on HI. Always Turn ON gas at LP cylinder.
Page 13: Spider Alert
• Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. •...
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
Page 15: Parts List
PARTS LIST Key Qty Description NOT Pictured FIREBOX … HARDWARE PACK … ASSY INSTRUCTIONS, ENGLISH LOGO PLATE VALVE/HOSE/REGULATOR ASSEMBLY CONTROL PANEL BURNER ELECTRODE/COLLECTOR SIDE SHELF MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) MOUNTING BRACKET, F/ SIDE SHELF, (LB/RF) CART LEG,UPPER LEFT WHEEL AXLE ROD SIDE BRACE...
Page 16: Parts Diagram
PARTS DIAGRAM...
Page 17: Assembly
ASSEMBLY Left Leg ‘ Place one upper left leg as shown. NOTE: Left front and left back legs do not have leg extenders. In front, attach upper left leg, side brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut. ‘...
Page 18: Assembly
Front Panel Lay front legs down on the floor ‘ Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24 Flange Nut Front Panel Qty.4 #10-24x2” Machine Screw Qty.4 Back Braces to Cart ‘ Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts. Wheels ‘...
Page 19 Control Panel ‘ Stand cart upright. ‘ In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws and #10-24 flange nuts. Tighten all screws. Control panel #10-24 Flange Nut Side Brace Qty.4 #10-24x2” Machine Screw Qty.
Page 20 ‘ Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32x3/8’’ sheet metal screws. #8-32x3/8’’ Sheet Metal Screw Qty. 2 Heat Shield ‘ Attach heat shield with #10-24x1/2’’ machine screws and #10-24 flange nuts. Tank Retainer ‘...
Page 21 Burner, Firebox and Control Knob ‘ Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24x1/2’’ machine screws. Insert #10-24x1-1/4’’ machine screws from outside the firebox, then fasten with #10-24 flange nuts and 5x15 fiber washers from the inside (A). ‘...
Page 22 Shelves ‘ Attach mounting brackets to side shelf with #8-32x3/8’’ sheet metal screw and side shelf bushing (A). ‘ Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ Machine Screws. Attach to back of leg with 1/4’’-20x1-1/4’’ machine screws and 1/4’’-20 flange nuts (B). ‘...
Page 23 Lower Hinges ‘ Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). 5x15 #10-24x1/2” #10-24 Fiber Washer Machine Screw Flange Nut Qty.8...
Page 24 ‘ Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. Hinge Pin Qty. 2 Hitch Pin Qty. 2 Heat Tent and Cooking Grate ‘ Place heat tent into firebox.
Page 25 Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip. CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Clip Grease Cup Tank collar opening must face to front of grill.
Page 26: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
Page 27: Troubleshooting
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
Page 28 NOTES...
Page 29 NOTES...
Page 30 NOTES...
Page 31: Registration Card
Warranty Registration Department P.O. Box 1240 Columbus, GA 31902-1240...

Thermos 461630510 Product Manual

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