Thermos 461630509 Product Manual
  1. Manuals
  2. Brands
  3. Thermos Manuals
  4. Grill
  5. 461630509
  6. Product manual

Thermos 461630509 Product Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
This product is manufactured by Char-Broil, LLC, a division of the W. C. Bradley Company under the terms of a license agreement granted by Char-Broil
Thermos Holdings, LLC. In the United States, in the category of gas grills and grill accessories, Thermos is a registered trademark of Char-broil
Thermos Holdings, LLC. In the United States in all other categories and worldwide in all categories, Thermos is a registered trademark of Thermos
L.L.C. or one of its affiliates. All rights reserved.
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque
Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody
Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go® Express®; Grill Lovers®; H20 Smoker®; Keepers
of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®;
Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™;
QuickSet™; Ready When You Are™; Hog and Yard Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876;
6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643;
D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060;
D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028;
D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312;
D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914;
D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422;
010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China: 99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 461630509
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Estimated assembly time: 35-40 minutes
®
®
Printed in China
See rating label on grill for serial number.
Rev. 01 • 08-28-08 • 80017992
TM REVISION 00

Advertisement

Table of Contents
loading

Related Manuals for Thermos 461630509

Summary of Contents for Thermos 461630509

  • Page 1 Estimated assembly time: 35-40 minutes This product is manufactured by Char-Broil, LLC, a division of the W. C. Bradley Company under the terms of a license agreement granted by Char-Broil Thermos Holdings, LLC. In the United States, in the category of gas grills and grill accessories, Thermos is a registered trademark of Char-broil Thermos Holdings, LLC.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

  • Page 4: Grilling Guide

    Temperature GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures First Time Use air temperature. The air temperature inside your grill will never be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 9 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
  • Page 10 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP For Safe Use Of Your Grill And To Avoid Serious cylinder valve. Injury: Never move grill while in operation or still hot.
  • Page 12 Burner Flame Check WARNING • Light burner, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Always Turn controls and gas source or tank OFF when not check flame prior to each use. If only low flame is seen refer to in use.

  • Page 13: Spider Alert

    Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. SPIDER ALERT! Remove cooking grate and heat tent Under grill remove grease cup, disconnect ignitor wire from burner.

  • Page 14: Limited Warranty

    LIMITED WARRANTY STATEMENT – LIMITED WARRANTY REV. 102-1 This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Key Qty Description NOT Pictured FIREBOX BOWL … HARDWARE PACK GRILL LID … ASSEMBLY MANUAL, ENGLISH LOGO PLATE HOSE/VALVE/REGULATOR ASSY CONTROL PANEL, MAIN BURNER ELECTRODE/COLLECTOR BOX SIDE SHELF MOUNTING BRACKET, F/ SIDE SHELF, BACK MOUNTING BRACKET, F/ SIDE SHELF, FRONT CART LEG,UPPER LEFT,W/O TANK BRACE...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Left Leg Place upper Left leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut. Attach support bracket in third hole from bottom of leg with a hinge pins and hitch pins (A).

  • Page 18: Assembly

    Front Panel Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ Machine screws and #10-24 Flange nuts. #10-24 Flange Nut Front Panel Qty.4 #10-24x2” Machine Screw Qty.4 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ Machine screws and #10-24 Flange nuts. Wheels Turn assembly upside down.
  • Page 19 Control Panel Stand cart upright In front, slide control panel between left and right legs, attach control panel with #10-24X2’’ Machine screws and #10-24 Flange nuts. Tighten all screws. Control panel #10-24 Flange Nut Side Brace Qty.4 #10-24x2” Machine Screw Qty.4 Valve/Hose/Regulator and Ignitor Attach valve/hose/regulator assembly to control panel with #10-24x1/2’’...
  • Page 20 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8-32X3/8’’ Sheet metal screws. #8-32X3/8’’ Sheet Metal Screw Qty.2 Heat Shield Attach heat shield with #10-24x1/2’’ Machine screws and #10-24 Flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8’’ Wing nut. #10-24X1/2”...
  • Page 21 Burner ,Firebox and Control Knob Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 Fiber washers and #10-24x1/2’’ Machine screws. Insert #10-24x1-1/4’’ Machine screws from outside the firebox, then fasten with #10-24 Flange nuts and 5x15 Fiber washers from the inside( A ).
  • Page 22 Shelves Attach mounting brackets to shelf support with #8-32x3/8’’ Sheet Metal Screw and Side Shelf Bushing (A). Attach mounting brackets to front of leg with 1/4’’-20x1/2’’ Machine Screws. Back of leg with 1/4’’-20x1-1/4’’ Screws and 1/4’’-20 Flange Nuts(B). Repeat above steps for another side. Mounting Bracket 1/4’’-20x1/2’’...
  • Page 23 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2" Machine Screws, 5x15 Fiber Washers and #10-24 Flange Nuts. The center flat portion of the hinge should be at the bottom (see inset). #10-24x1/2" 5x15 #10-24 Fiber Washer Machine Screw Flange Nut Lower Hinge Qty.
  • Page 24 Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. Hinge Pin Qty. 2 Hitch Pin Qty. 2 Heat Tent Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. Heat Tent Cooking Grate Place grate into firebox.
  • Page 25 Hang grease cup clip from bottom of firebox and place grease cup into grease clip CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Clip Grease Cup Tank collar opening must face to front of grill.

  • Page 26: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.

  • Page 27: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
  • Page 28 NOTES...
  • Page 29 NOTES...
  • Page 30 NOTES...

Table of Contents