Lopi Freedom Bay Fireplace Insert Owner's Manual

Lopi Freedom Bay Fireplace Insert Owner's Manual

Masonry fireplace insert
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Freedom Bay Fireplace Insert
Owner's
Manual
Masonry Fireplace
Insert
Save these instructions
for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
 Copyright 2009, Travis
Industries, Inc.
Listed
$10.00
100-01163
4050922
Tested to: U.L. 1482 and U.L.C. S628
Report # B0506PRT-001

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Table of Contents
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Summary of Contents for Lopi Freedom Bay Fireplace Insert

  • Page 1: Safety Notice

    Freedom Bay Fireplace Insert Owner's Manual Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 2: Introduction

    Introduction Introduction We welcome you as a new owner of a Lopi Freedom Bay wood-burning fireplace insert. In purchasing a Lopi Freedom Bay you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Lopi Freedom Bay is one of the finest appliances the world over.
  • Page 3: Table Of Contents

    Table of Contents Maintaining Your Appliance General Information Daily Maintenance (while stove is in use) ....22 Introduction..............2 Remove Ash (if necessary) ........22 Important Information ..........2 Clean the Glass (if necessary) ......22 Safety Precautions ............. 4 Monthly Maintenance (while appliance is in use) ..
  • Page 4: Safety Precautions

    Safety Precautions The viewing door must be Gasoline or other flammable closed and latched during liquids must never be used to operation. start the fire or "Freshen Up" the fire. Do not store or use gasoline or other flammable liquids in the vicinity of this Never block free airflow through appliance.
  • Page 5 Safety Precautions When installed in a mobile home, this appliance must be Do not place clothing or other bolted to the floor, have outside flammable items on or near this air, and not be installed in the appliance. Mobile bedroom (Per H.U.D. requirements).
  • Page 6: Features & Specifications

    Features & Specifications Installation Options: Features:  Masonry Fireplace Insert  EPA Phase II Approved  3.1 Cubic Foot (.088 m ) Firebox Volume WARNING: Do not install this fireplace insert into a factory-built metal (Z.C.) fireplace.  Single Operating Control ...
  • Page 7: Planning The Installation

    Installation (for qualified installers only) SAFETY NOTICE: Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
  • Page 8: Fireplace Requirements

    Installation (for qualified installers only) Fireplace Requirements Figure 2 shows the minimum size requirements for the type of fireplace used. Minimum Fireplace Extended (stock) With Flush Kit Size a) Height (front) 21-3/4” (553mm) 21-3/4” (553mm) b) Height (rear) 21-3/4” (553mm) 21-3/4”...
  • Page 9: Insert Placement Requirements

    Installation (for qualified installers only) Insert Placement Requirements  The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the insert  Insert and hearth must be installed on a level, secure floor. ...
  • Page 10: Insert Rollers

    Installation (for qualified installers only) Insert Rollers Two rollers are built into the back edge of the insert. This allows the insert to be rolled into position by lifting the front of the insert and pushing it into position (see Figure 4). Figure 4 Leveling Bolt Installation Two leveling bolts are pre-installed on the insert to...
  • Page 11: Flue Installation

    Installation (for qualified installers only) Flue Installation RLH Chim-Flex Starter Sections Flue (flexible or rigid) RLH manufactures starter Included in the owner’s pack are sections in straight or three “flue brackets” and six self- angled configurations to drilling screws. Use these suit your application.
  • Page 12 Installation (for qualified installers only) Block-Off Plate Installation Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal to promote draft.
  • Page 13: Insert With Positive Connection

    Installation (for qualified installers only) Insert with Install a non-combustible Cap (prevents water cover plate to prevent water Positive from entering) from entering the chimney Connection NOTE: Flue Liner Most factory-built The liner must be chimney manufacturers stainless steel make stainless steel connector or flexible chimney liners, either vent.
  • Page 14: Operating Your Appliance

    Operating Your Appliance Safety Notice: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Read and follow all of the warnings on pages 4 and 5 of this manual. Before Your First Fire Verify the Installation Before starting the stove, verify that it is properly installed and all of the requirements in this manual have...
  • Page 15: Bypass Operation

    Operating Your Appliance Bypass Operation The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary combustion and making the heater more efficient. ...
  • Page 16: Starting A Fire

    Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting.
  • Page 17: Adjusting The Burn Rate

    Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove. See the illustration below for details. Use the air control to change the burn rate. Low Burn High Burn (air control closed) (air control open) Approximate Air Control Settings: Overnight Burn...
  • Page 18: Blower Operation

    Operating Your Appliance Blower Operation The blower will turn HIGH on once the stove is Turn the dial all The high position Turn the dial up to temperature. the way counter- is all the way all the way This is typically 15 to clockwise until it counter-clockwise, clockwise.
  • Page 19: Hints For Burning

    Operating Your Appliance Hints for Burning  Get the appliance hot before adjusting to low burn  Use smaller pieces of wood during start-up and high burns to increase temperature  Use larger pieces of wood for overnight or sustained burns ...
  • Page 20: Troubleshooting

    Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During  Open the bypass (pg. 15). Start-Up  Open the air control (pg. 17).  Cold Air Blockage - burn a piece of newspaper to establish a draft.  If the flame is not getting enough air, a small crack in the door is all that is needed.
  • Page 21 Operating Your Appliance Stove Does Not Burn Long  Depending upon wood, draft, and other factors, the burn time may be shorter then stated. Make sure the Enough doors are sealing and not allowing air into the firebox - See the section "Door and Glass Inspection" on page 23 for details.
  • Page 22: Maintaining Your Appliance

    Maintaining Your Appliance Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard. Daily Maintenance (while stove is in use) Remove Ash (if necessary)  Ash removal is not required once it builds up.
  • Page 23: Monthly Maintenance (While Appliance Is In Use)

    Maintaining Your Appliance Monthly Maintenance (while appliance is in use) Make sure the appliance has fully cooled prior to conducting service. Door and Glass Inspection The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket to make sure it forms an air-tight seal to the firebox.
  • Page 24: Yearly Maintenance

    Maintaining Your Appliance Yearly Maintenance Make sure the appliance has fully cooled prior to conducting service. Touch Up Paint Included with the owner's pack of this appliance is a can of Stove-Brite® paint. To touch up nicks or dulled paint, apply the paint while the appliance is cool.
  • Page 25: Door Parts

    Maintaining Your Appliance Door Parts 1/8” Hex Wrench # 20 Torx Driver NOTE: Place the glass gasket around the perimeter of the door retainer. 9/16" Wrench NOTE: Glue the door gasket to the door retainer. ID # Description Part # ID # Description Part #...
  • Page 26: Firebox Parts

    Maintaining Your Appliance Firebox Parts ID # Description Part # ID # Description Part # Air Tubes & Sleeve 98900210 Air Tube Roll Pins 98900357 Air Tube Retainer Sleeve 100-11001 Baffle Support, Front "Y" 99900277 Baffle Support, Rear "T" 99900278 Damper Plate 98900320 Damper Slider...
  • Page 27: Baffle Removal & Replacement

    Maintaining Your Appliance Baffle Removal & Replacement Lift up on the front portion of the front three firebricks. Lift the front baffle support “Y” and rotate it forward until it can be removed. Slide the center front firebrick forward and out the door opening. Then slide the side front firebricks towards the middle then out in the same manner.
  • Page 28: Warranty

    Limited 7 Year Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Check with your dealer in advance for any costs to you when arranging a warranty call.
  • Page 29 Limited 7 Year Warranty appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty.
  • Page 30: Listing Label

    Listing Label Listing Label DO NOT REMOVE THIS LABEL CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSTALLATION AND RESTRICTIONS IN YOUR AREA. SUITABLE FOR USE IN MASONRY FIREPLACES. SERIAL NO: MODEL: FREEDOM BAY Report No. B0505PRT-001 Certified for USA and Canada Control No.
  • Page 31: Optional Equipment

    Optional Equipment Door Shell Installation 1. Remove the door retainer shipping latch following the directions below. Standard Screwdriver Rotate this shaft 1/4 turn clockwise until the door unlatches. Swing the door retianer open. Remove and discard the shipping latch and nut. Shipping Latch Door Retainer 9/16"...
  • Page 32: Index

    Optional Equipment 3. Attach the retainer to the shell following the directions below. Make sure the door retainer is centered on the door shell. You can gauge the alignment by looking at the gaps here. 1/8” Hex Wrench Once the door is aligned, tighten the two set screws on the bottom of the door shell to secure the door retainer.
  • Page 33: Surround Panels

    Optional Equipment Surround Panels NOTE: Install the door shell (and side frames) prior to installing the surround panels. SURROUND PANEL SIZE HEIGHT WIDTH PART # 8" (204mm) 29-1/2" (750mm) 45-3/8 " (1153mm) 99300293 10" (254mm) 31-1/2" (801mm) 49-3/8 " (1255mm) 99300294 12"...
  • Page 34: Index

    Index Air Control (Burn Rate) .......... 17 Opening the Door ..........14 Air Tube Part Number ........... 26 Operation .............. 14 Air Tube Removal & Replacement ......27 Over-Firing the Stove ..........14 Ash Disposal ............22 Overnight Burn ............18 Baffle Parts ............

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