Harman Super-Magnum Coal Stoker Stove Owner's Manual Installation And Operation

Harman Super-Magnum Coal Stoker Stove Owner's Manual Installation And Operation

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Owner's Manual
Installation and Operation
Model:
Super-Magnum
Coal Stoker Stove
Important operating and
maintenance instructions
included.
Please read this entire manual
before installation and use of this
coal-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
• Do not overfire - If any external part starts to glow,
you are overfiring. Reduce feed rate. Overfiring
will void your warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to comply may
cause a house fire.
CAUTION
Tested and approved for use with anthracite "rice"
coal only. Burning any other type of fuel will void
your warranty.
3-90-02702R4_08/12
DO NOT DISCARD THIS MANUAL
Read, understand and
follow these instructions
for safe installation and
operation.
WARNING
NOTICE
Leave this manual with
party responsible for use
and operation.
Hot, will cause burns.
Do not touch glass until it is cooled
NEVER allow children to touch glass
Keep children away
CAREFULLY SUPERVISE children in same room as
fireplace.
Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
flammable materials.
Keep clothing, furniture, draperies and other flammable
materials away.
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult local building, fire officials or authorities having
jurisdiction about restrictions, installation inspection, and
permits.
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
CAUTION
www.harmanstoves.com

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Summary of Contents for Harman Super-Magnum Coal Stoker Stove

  • Page 1 Owner's Manual Installation and Operation Model: Super-Magnum Coal Stoker Stove NOTICE DO NOT DISCARD THIS MANUAL • • • Important operating and Read, understand and Leave this manual with maintenance instructions follow these instructions party responsible for use included. for safe installation and and operation.
  • Page 2 This high output stove has Super-Smart controls coupled with minimal maintenance. Output is managed by a microprocessor that senses the room temperature and the fire temperature with two thermistor probes and then determines the best feed rate for your heating demand. The platinum combination is Harman’s Patented Verti-Flow Feeder system, and ESP Control which have been developed to their highest state.
  • Page 3: Table Of Contents

    Super-Magnum Coal Stoker Stove TABLE OF CONTENTS Section 1: Listing and Code Approvals Section 9: Troubleshooting A. Appliance Certifications Troubleshooting Chart B. Mobile Home Approval C. Glass Specifications Section 10: Service & Maintenance D. Electrical Rating A. Shut-Down Procedure E. BTU & Efficiency Specifications B.
  • Page 4: Section 1: Listing And Code Approvals

    Super-Magnum Coal Stoker Stove Listing and Code Approvals A. Appliance Certification E. BTU & Efficiency Specifications Model: Super Magnum Coal Stoker Particulate Emissions Laboratory: OMNI-Test Laboratories, Inc. Not Tested Rating: Report No. 135-S-24-6.2 Type: Solid Fuel Room Heater / Coal...
  • Page 5: Section 2: Special Warnings And Notes

    Super-Magnum Coal Stoker Stove Special Warnings and Notes Carbon monoxide, referred to as CO, is a colorless, odorless CO detectors are very sensitive and may sound an alarm gas that is produced during combustion of coal and other for fumes other than CO or CO from sources other than fuels.
  • Page 6: Section 3: Getting Started

    Super-Magnum Coal Stoker Stove Getting Started A. Design, Installation & Location B. Fire Safety Considerations Maintain the designated clearances to combustibles. Insulation must not touch the chimney. You must 1. Appliance Location maintain the designated air space around the chimney.
  • Page 7: Component Locator

    Super-Magnum Coal Stoker Stove C. Component Locations Coal Storage Hopper Removable Hopper Lid Heat Transfer Kit Filler Plate Air Grill Load Door Ash Removal Door Exhaust Sensing Probe (ESP) Heat Exchange Cleaning Rod Verti-Flow Feeder Control Panel Distribution Air Filter...
  • Page 8: Pre-Use Checklist

    Super-Magnum Coal Stoker Stove D. Pre- Use Check List Place the appliance in a location near the WARNING final installation and follow the procedures Inspect appliance and components for below: damage. Damaged parts may impair safe Open the appliance and remove all articles operation.
  • Page 9: Section 4: Dimensions & Clearances

    Super-Magnum Coal Stoker Stove Dimensions & Clearances A. Appliance Dimensions 3-90-02702R4_08/12 Do Not Burn Wet Coal!
  • Page 10: Clearances To Combustibles

    Super-Magnum Coal Stoker Stove B. Clearances To Combustibles Parallel Corner Inches Millimeters Inches Millimeters Installation Installation Back Wall To Unit Hopper Walls to Unit Body Side Wall To Unit Walls to Flue Connector Back Wall To Flue Connector Side Wall To Flue Connector C.
  • Page 11: Section 5: Chimneys And Venting

    Super-Magnum Coal Stoker Stove Chimneys and Venting A. Draft No part of the chimney connector may pass through an attic or roof space, closet or other concealed space, Draft is widely misunderstood. It is important that you, or through a floor or ceiling. Whenever possible, avoid the stove operator, realize that draft is a variable effect, passing the connector through a combustible wall;...
  • Page 12: The Chimney

    Super-Magnum Coal Stoker Stove Closest Non-combustible cover, one Minimum 2" (50mm) Combustible side only. If two covers are Material Clearance to Brick used, each must be mounted Hole with a minimum on non-combustible spacers clearance of 18" (450 mm) Minimum 12"...
  • Page 13 Super-Magnum Coal Stoker Stove 1. Existing Masonry Chimneys If you plan on using a pre-existing masonry chimney, have it thoroughly inspected and cleaned. Any faults which make the chimney unsafe and unusable must be repaired prior to use. These can include improper height,...
  • Page 14: Draft Test Procedure

    Super-Magnum Coal Stoker Stove E. Draft Test Procedure Because of the dangers associated with coal gases and the potential for carbon monoxide release, It is important to balance the airflow into the stove with the draft in the flue. The combustion blower has a restrictor plate attached to it, which must be adjusted upon completion of the installation.
  • Page 15: Mobile Home Installation

    Super-Magnum Coal Stoker Stove Mobile Home A. Mobile Home Installation CAUTION Mobile home approval - U.S. only. Maintain structural integrity of mobile home: 1. An outside air inlet must be provided for • Floor, wall, ceiling and/or roof. combustion air, and must remain clear of leaves, Do NOT cut through: debris, ice, and/or snow.
  • Page 16: Section 7: Appliance Set-Up

    Super-Magnum Coal Stoker Stove Appliance Set-Up A. Outside Air Attachment Parts and Supplies Needed: 1 piece of metal flexible pipe, 3" X needed length. 1 Rodent Screen, Plus, you'll want to obtain a trim ring for finishing around the pipe on the inside wall.
  • Page 17: Leveling The Appliance

    Check the filter for damage, change if necessary. Replacement filters can be obtained through your Harman dealer, or from most hardware, or building supply centers. Be sure to turn the blower off prior to changing C.
  • Page 18: Optional Door Trim Kit

    Super-Magnum Coal Stoker Stove F. Optional Door Trim Kit To Install the air grill, remove the existing painted grill. Then, using the same two screws and spring The door trim kit includes a brushed stainless frame for washers, install the brushed stainless grill.
  • Page 19: Section 8: Operating Instructions

    Super-Magnum Coal Stoker Stove Operating Instructions A. Fuel Specifications B. General Operating Information The Super Magnum is designed for use with The Super Magnum's ESP control will maintain an Anthracite "Rice" coal Only. Anthracite is a hard coal output level to fit your temperature demands. There are which is mined mostly in the Eastern United States.
  • Page 20: Circuit Board

    Dealer Diagnostic Port or low side of each mode. For dealer maintenance only. Requires special DDM monitor supplied to Harman Dealers exclusively. Status Light Error Messages Circuit Board Dipswitches: On the face of the circuit board, there is a block of 8 switches. These "ON-OFF" switches...
  • Page 21 Super-Magnum Coal Stoker Stove a. Feed Rate Adjustment c. Temperature Dial The Circuit board runs on a one minute timer cycle. The temperature dial is a dual purpose dial. In Room- Each minute, the board is thinking ahead to what it...
  • Page 22: Before Your First Fire

    Super-Magnum Coal Stoker Stove C. Before Your First Fire E. Fire Characteristics • Be sure the appliance is installed properly and After lighting the fire, it will go through a few different that all safety requirements have been met. stages of appearance. First, because of the wood Pay particular attention to the clearances to pellets mixed in, you'll see mostly tall yellow flames.
  • Page 23: Section 9: Troubleshooting

    Super-Magnum Coal Stoker Stove With Proper installation, operation, and maintenance, your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified person in the diagnosis of a problem and the corrective action to be taken.
  • Page 24: Section 10: Service & Maintenance

    Super-Magnum Coal Stoker Stove Service & Maintenance A. Shut-down Procedure Soot Formation and Need For Removal- When coal is burned, the products of combustion The best way to shut down the appliance is to simply combine with moisture to form a soot residue which let it run out of fuel, and shut down naturally as the accumulates on the flue lining.
  • Page 25: General Maintenance Procedures

    Super-Magnum Coal Stoker Stove C. General Maintenance Procedures 2. Heat Exchanger Chain Scraper • Frequency: Daily 1. Ash Removal • By: User • Frequency: Daily • By: User Wear Gloves To Perform Wear Leather Gloves To Prevent Skin Burns! Whenever adding coal to the hopper, take the opportunity to clean the heat exchanger surfaces.
  • Page 26 Do not operate the stove with a broken glass. Replacement glass, which is ceramic glass, should be obtained through your Harman dealer. To replace a broken glass; first be sure to carefully remove the broken glass and any remaining shards or pieces.
  • Page 27 Super-Magnum Coal Stoker Stove 5. Air Filter 7. Firebox • Frequency: Monthly • Frequency: As necessary / Yearly • By: User • By: User Filter replacement is recommended every month. Cleaning the firebox and internal heat exchange Follow the steps below to remove the filter.
  • Page 28: Motors And Components

    Super-Magnum Coal Stoker Stove 8. Chimney Connector • Locate the Allen-head set screw on the feed motor • Frequency: As necessary / Yearly shaft and loosen it. • By: Qualified Service Technician / User • Remove the 4 motor mounting screws and pull the motor out through the left, rear door.
  • Page 29 Super-Magnum Coal Stoker Stove 4. ESP- (Exhaust Sensing Probe) 3. Distribution Blower Remove and wipe clean with a soft cloth and glass Requires no lubrication. cleaner or alcohol. Change filter monthly to prevent build up of pet hair, etc. To remove the probe, you'll need to access the panel in the fuel hopper.
  • Page 30: Section 11: Reference Materials

    Super-Magnum Coal Stoker Stove Reference Materials  Do Not Burn Wet Coal! 3-90-02702R4_08/12...
  • Page 31: Service Parts Listing

    Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Coal Stove Ending Manufacturing Date: Active 1-90-02700-1 Part number list on following page. 8/12...
  • Page 32 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM Description...
  • Page 33 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. at Depot ITEM Description...
  • Page 34 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active #43 Feeder Assembly 43.8 43.3 43.7 43.4 43.2 43.5 43.6 43.1 43.9 43.14 43.10 43.13 43.7 43.11 43.12 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number.
  • Page 35 Super Mag Stoker Service Parts Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active #44 Motor Mount Assembly 44.4 44.3 44.5 44.6 44.7 44.2 44.10 44.1 44.8 44.9 4411 44.12 44.13 44.14 44.15 44.16 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement Stocked parts for your appliance please provide model number and serial number.
  • Page 36: Warranty Policy

    Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance...
  • Page 37 WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. •...
  • Page 38 Super-Magnum Coal Stoker Stove Service & Maintenance Log Date Of Service Performed By Description Of Service Do Not Burn Wet Coal! 3-90-02702R4_08/12...
  • Page 39 Super-Magnum Coal Stoker Stove Service & Maintenance Log Date Of Service Performed By Description Of Service 3-90-02702R4_08/12 Do Not Burn Wet Coal!
  • Page 40 At Harman, we build each product to a standard, not a price. (Signature of Boxer) Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax, PA, USA. Proudly Printed On 100% Recycled Paper...

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