Dixon 3000 SERIES Operator's Manual
3000 series
Hide thumbs
Also See for 3000 SERIES:
- Operator's manual (40 pages) ,
- Operator's manual (39 pages) ,
- Operator's manual (38 pages)
Table of Contents
Advertisement
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Dixon 3000 SERIES
Summary of Contents for Dixon 3000 SERIES
- Page 1 3000 SERIES ® 2002...
- Page 2 IMPORTANT - READ CAREFULLY The Dixon ® ZTR ® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator’s manual carefully and become completely familiar with the controls.
-
Page 3: Table Of Contents
Troubleshooting......40-41 Standard Service Parts List....42 3000 Series Part No. 13086-0601... -
Page 4: Safety
SAFETY RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH. The most common causes of injury to the operator or bystander... BLADE CONTACT TIP OVER RUN OVER BACK OVER ...read and understand this manual to prevent injuries. -
Page 5: Safety Alert Symbol
SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. DANGER (highlighted in red) indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING (highlighted in orange) indicates a potentially... -
Page 6: General Operation
SAFETY Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: •Read, understand, and follow all instructions in the manual and on the mower before starting. •Only allow responsible adults, who are familiar with the instructions, to operate the mower. - Page 7 SAFETY GENERAL OPERATION (continued) : •Turn off blades when not mowing. •Stop engine before removing grass catcher or unclogging chute. •Mow only in daylight or good artificial light. •Do not operate the mower while under the influence of alcohol or drugs. •Watch for traffic when operating near or crossingroadways.
-
Page 8: Slope Operation
If you cannot back up the slope or if you feel uneasy on it, do not mow it! • Mow across the slope with your Dixon ZTR - never up or down. • Remove obstacles such as rocks, tree limbs, etc. - Page 9 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. •...
- Page 10 SAFETY SERVICE: •Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove fuel cap or add fuel with engine running. Allow engine to cool before refueling. Do not smoke while refueling. Never refuel the mower indoors.
-
Page 11: Safety
SAFETY SERVICE (continued): •Never run a mower inside a closed area. The exhaust fumes are toxic. •Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. •Never tamper with safety devices. Check their proper operation regularly. •Keep mower free of grass, leaves, or other debris buildup. -
Page 12: Warranty Policy
DIXON LIMITED WARRANTY POLICY 3000 & 4000 Series WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted for 30 days from the date of purchase. Commercial use is specified as use other than, or in addition to, mowing at owner’s primary place of residence. -
Page 13: Specifications
SPECIFICATIONS Model ZTR 3303 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. - Page 14 SPECIFICATIONS Model ZTR 3304 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded poly- ethylene. Front body contains access panel for battery service. Seat tilts forward to allow trans- mission service.
- Page 15 SPECIFICATIONS Model ZTR 3014 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethyl- ene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECKS: 36"...
-
Page 16: Seat Adjustment Instructions
SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 3303 - 3304 - 3014 Raise and push seat assembly forward. Loosen five nuts and slide seat forward or backward to desired position. Re-tighten nuts. DO NOT operate mower without seat adjustments properly tightened. Push seat assembly back to closed position. -
Page 17: Controls
CONTROLS CONTROL LEVERS Note: For access to the seat, move control levers to neutral position and swing them outward. TO GO FORWARD: • From neutral position, gently push both control levers forward. • To increase speed, move levers further forward. TO GO BACKWARD: •... -
Page 18: Parking Brake
CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed and direction. On initial operation, set throttle speed on slow. Operate with mower blade in “OFF” position. To avoid “over-controlling” the mower, use a light touch on the drive levers. - Page 19 CONTROLS BLADE DRIVE: Models ZTR 3303 & 3304 • Located to left of the operator. • To engage the mower blade, turn lever on floor slowly to the “ON” position. • To disengage mower blade, turn lever to the “OFF” position. BLADE DRIVE: Model ZTR 3014 •...
-
Page 20: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the 3000 Series Mower will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. -
Page 21: Before Operating Mower
OPERATION INSTRUCTIONS BEFORE OPERATING MOWER: Read and observe all safety instructions on your mower and in the manual. Read engine manufacturer’s operating and maintenance instructions. Check engine oil. Check fuel cap to be sure it is in place. Be sure parking brake is on. Mower blade drive is off. -
Page 22: Starting Instructions
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: Parking brake must be on, and blade drive disengaged. Move throttle control to “choke” position if engine is cold, full throttle if warm. Insert ignition key and turn to “start” position. When engine starts, release ignition key. Key will return to “run” position. Move throttle from “choke”... -
Page 23: Testing Of Safety Interlock Systems
Engage blade drive switch. c) Raise slightly off seat. ENGINE SHOULD STOP! If any safety check fails : Do not operate the mower until the system has been checked and repaired by an authorized Dixon ZTR dealer! -
Page 24: Side Discharge Of The Clippings
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION Be sure that the deflector is properly installed on the discharge chute. - Page 25 OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS: Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting.
-
Page 26: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. In order to achieve the best results, please read and follow the mulching tips listed below: Set the engine speed control to the wide open... - Page 27 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued): Keep the Underside Of The Mower Deck Clean. Remove all grass and dirt build-up from the underside of the pan, the baffles and deflectors after each use. Alternate mower direction. This will evenly disperse the mulched grass clippings over the lawn for even fertilization.
-
Page 28: Mowing With A Grass Catcher Attachment
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Set engine speed control to the wide open or full setting. Do Not Attempt To Cut Grass When It Is Wet. -
Page 29: Operation Instructions
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued): Operate the mower at a slower ground speed than when mowing without a grass catching attachment. Some mowing applications/use of grass catchers may require that an optional weight box be fitted to the mower to counter the weight of grass in the bags. -
Page 30: Care & Maintenance
CARE AND MAINTENANCE CAUTION CAUTION CAUTION CAUTION CAUTION Before perf ore perf ore perfor or or or orming an ore perf ming an ming an ming any maintenance y maintenance y maintenance, tur y maintenance , tur , turn off engine , tur n off engine n off engine, , , , ,... -
Page 31: Care And Maintenance
CARE AND MAINTENANCE ENGINE: For complete maintenance and operating information of the engine, please refer to the maintenance instructions furnished by the engine manufacturer and included in your Zero Turn Radius mower informa- tion packet. BATTERY: Battery contains sulfuric acid electrolyte which is poisonous CAUTION and corrosive. -
Page 32: Cutter Blade Maintenance
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: CAUTION Stop engine and remove ignition key for safety. Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade. Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. -
Page 33: Belt Tension
CARE AND MAINTENANCE BELTS: Check belts every 50 hours. Replace any belts found to be in poor condition. BELT TENSION: Model ZTR 3303 & 3304: Manual Clutch - No adjustment. Model ZTR 3014 - 42” Deck: Belt tension maintained via spring loaded idler pulley Model ZTR 3014 - 36”... - Page 34 CARE AND MAINTENANCE Deck Removal - Manual Clutch - Models 3303 & 3304 Place cut height lever in lowest cut position. Loosen belt keepers. Remove deck drive belt from engine pulley. Using a slight upward twisting motion, remove link from engagement handle.
- Page 35 CARE AND MAINTENANCE Deck Removal - Electric Clutch - Model 3014 Place cut height lever in lowest cut position. For 36” decks, loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. Refer to illustration below. For 42”...
- Page 36 CARE AND MAINTENANCE FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the “OFF” position when the mower is stored or not in use. LUBRICATION: CHASSIS (number of grease zerks used): (5) for 30”...
-
Page 37: Changing The Engine Oil
CARE AND MAINTENANCE HOT oil may cause burns. Allow CAUTION engine to cool before draining oil. CHANGING THE ENGINE OIL: The “Dapco” oil drain valve is located on the left side of the engine crankcase. Place a suitable container under the drain valve. The fitting of a short piece of hose will help direct the oil. -
Page 38: Rear Chain Adjustment
CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. -
Page 39: Care & Maintenance
WARRANTY: Refer to Warranty Registration For- P/N 8288 (sample on page 12). PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service. PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA. -
Page 40: Troubleshooting
TROUBLESHOOTING ENGINE WON’T TURN OVER Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - -disengage blades Parking brake not on- - - - - - - - - - - - - - - - - - - - -engage parking brake Circuit breaker trips - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer... -
Page 41: Troubleshooting
TROUBLESHOOTING ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - - replace drive belt Bad transmission- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer MOWER LOSES POWER OR TRANSMISSION OVERHEATS Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -clean or replace Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer... -
Page 42: Standard Service Parts List
STANDARD SERVICE PARTS LIST MODEL ZTR 3303 & 3304: Blades: Standard - P/N 2483 Hi-Lift - P/N 2484 Belts: Engine to Mower Deck - P/N 7725 Engine to Transmission - P/N 7650 MODEL ZTR 3014 (36” Deck): Blades: Standard - P/N 1324(Lo Lift) Hi-Lift - P/N 1351(R) Hi-Lift - P/N 1352(L) Belts:... - Page 43 OWNER INFORMATION DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 Coffeyville, Ks 67337-0945 620-251-2000 FAX 620-251-4117 Date Purchased _________________________________ Mower Model Number ____________________________ Mower Serial Number ____________________________ Purchased From ________________________________ Name ________________________________ Address ________________________________ DATE OIL CHANGED:...
- Page 44 ARNING: ARNING: known to the State of California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. a BLOUNT International Inc. Co. P.O. Box 1569 3000 Series...