Dixon ZTR 3000 SERIES Operator's Manual
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Summary of Contents for Dixon ZTR 3000 SERIES
- Page 1 2000 Operator's Manual 3000 3000 3000 3000 3000 SERIES SERIES SERIES SERIES SERIES...
- Page 2 IMPORTANT: READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower: read the operator's manual carefully, and become completely familiar with the controls.
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Page 3: Table Of Contents
INDEX SAFETY ............Pages 2 - 7 WARRANTY POLICY ........Page SPECIFICATIONS ........... Page 9 - 11 SEAT ADJUSTMENT ........Page CONTROLS ............. Pages 13 - 16 OPERATION INSTRUCTIONS ...... Pages 17 - 22 CARE AND MAINTENANCE ......Pages 23 - 30 STANDARD PARTS LIST ........ -
Page 4: Safety
SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER BACK-OVER RUN-OVER ...read and understand this manual to prevent injuries. Page 4... -
Page 5: Safety Symbols
SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 6: General Operation
SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. •... -
Page 7: Slope Operation
All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc. - Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. •...
- Page 9 SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
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Page 10: Warranty Policy
This warranty policy applies to all (30"), (36"), (42") mowers purchased on or after March 1, 1990. WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS. -
Page 11: Specifications
SPECIFICATIONS Model ZTR 3303 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction. - Page 12 SPECIFICATIONS Model ZTR 3304 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECK: 11 GA stamped steel construction.
- Page 13 SPECIFICATIONS Model ZTR 3014 CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of rotational molded polyethylene. Front body contains access panel for battery service. Seat tilts forward to allow transmission service. MOWER DECKS: 36"...
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Page 14: Seat Adjustment
SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 3303 - ZTR 3304 - ZTR 3014 Raise and push seat assembly forward. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Re-tighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. -
Page 15: Controls
CONTROLS Page 15... -
Page 16: Parking Brake
CONTROLS The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow. Operate with mower blade "OFF". To avoid "over-controlling" the mower, use a light touch on the drive levers. -
Page 17: Throttle Control Lever
CONTROLS (Left turn opposite) TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever. -
Page 18: Circuit Breaker
CONTROLS BLADE DRIVE: Models ZTR 3303 & 3304 Located to left of operator. To engage the mower blade, turn lever on floor slowly to the "ON" position. To disengage mower blade, turn lever to the "OFF" position. BLADE DRIVE: Model ZTR 3014 Located on control panel, on operator's right. -
Page 19: Operation Instructions
OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions. During initial operation, "learning to drive", set throttle at slow speed. -
Page 20: Testing Of Safety Interlock Systems
Engage blade drive switch Raise slightly off seat ENGINE SHOULD STOP If Any Safety Check FAILS: Do Not Operate The Mower until the system has been checked and repaired by an Authorized Dixon ZTR Dealer Page 20... -
Page 21: Starting Instructions
OPERATION INSTRUCTIONS STARTING INSTRUCTIONS: 1. Parking brake must be on, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key. -
Page 22: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings. -
Page 23: Mowing With A Grass Catcher Attachment
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Set engine speed control to the wide open or full setting. Do Not Attempt To Cut Grass When It Is Wet. -
Page 24: Side Discharge Of The Clippings
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. Be sure that deflector is properly installed on the CAUTION discharge chute. -
Page 25: Care And Maintenance
Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower. MAINTENANCE SCHEDULE: To insure a long and trouble free service life of all components used on the, a regular and thorough maintenance schedule should be followed. -
Page 26: Cutter Blade Maintenance
CARE AND MAINTENANCE CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut secur ely. -
Page 27: Belt Tension
CARE AND MAINTENANCE BELT TENSION: Model ZTR 3303 & 3304: Manual Clutch-- No Adjustment Model ZTR 3014-42" Deck: Belt tension maintained via spring loaded idler pulley. Model ZTR 3014-36"Deck: Electric Clutch--Adjust idler shock mount per diagram. DECK REMOVAL-MANUAL CLUTCH-MODELS 3303 & 3304: 1. - Page 28 CARE AND MAINTENANCE DECK REMOVAL - ELECTRIC CLUTCH MODEL ZTR 3014 1. Place cut height lever in lowest cut position. 2. For 36" decks, loosen nut on belt idler shock mount until belt can be removed from electric clutch pulley on the bottom of the engine. Refer to illustration below. For 42"...
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Page 29: Fuel Shut Off Valve
CARE AND MAINTENANCE FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION: CHASSIS: Number of grease zerks used: (5) for 30"... -
Page 30: Changing The Engine Oil
CARE AND MAINTENANCE HOT oil may cause burns. CAUTION Allow engine to cool before draining oil. CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under the drain valve. The fitting of a short piece of hose to the valve will help direct the oil. -
Page 31: Rear Chain Adjustment
CARE AND MAINTENANCE DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system. - Page 32 Refer to Warranty Registration Form (P/N 8288). PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service. PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA.
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Page 33: Standard Service Parts List
STANDARD SERVICE PARTS LIST MODELS ZTR 3303 & ZTR 3304: BLADES: Standard: P/N 2483 Hi-Lift: P/N 2484 BELTS: Engine To Mower Deck: P/N 7725 Engine To Transmission: P/N 7650 MODEL ZTR 3014: 36" Deck 42" Deck BLADES: P/N 1324 - Lo-lift P/N 8688 Hi-Lift (standard) P/N 1351 - right - Hi-Lift P/N 6236 Lo-lift... -
Page 34: Troubleshooting
Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION... -
Page 35: Drive System
TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES REMEDY Mower pulls to one Drive adjustment Consult your dealer for repair side or the other Poor driving Operation of mower Review operator's section performance of owner's manual Page 35... -
Page 36: Electrical System
TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not Circuit breaker engaged Push button to reset turn engine over Consult your dealer for repair Starter will not Dead battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low Wrong battery installed... - Page 37 OWNER INFORMATION DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM Name Address DATE OIL CHANGED: DATE ENGINE TUNED:...
- Page 38 The engine exhaust from this product contains chemicals known to the State of WARNING: California to cause cancer, birth defects or other reproductive harm. Dixon® and ZTR® are registered trademarks of Dixon Industries, Inc. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co.