Related Manuals for Dixon Black Bear ZTR 34, ZTR 44, ZTR 34
Summary of Contents for Dixon Black Bear ZTR 34, ZTR 44, ZTR 34
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Page 1: Safety Instructions
BLACK BEAR BLACK BEAR Safety Instructions Operator’s Manual ™ ® Models ZTR ™ ® ® 34/968999564 ® 44/968999565 ® 34/968999566... - Page 2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read this Operator’s Manual carefully. It contains valuable information that is necessary for the safe operation of the machine.
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Page 3: Table Of Contents
TABLE OF CONTENTS SAFETY AND WARNINGS ... 4-15 GENERAL OPERATION ... 6-7 MOWING ON A SLOPE ... 8-9 FIRE HAZARDS ... 10-11 CHILDREN, BYSTANDERS AND PETS ... 12 SERVICE ... 13 WARRANTY ... 14 SPECIFICATIONS ... 15-17 CONTROLS ... 19-22 CONTROL LEVERS ... -
Page 4: Safety And Warnings
RIDING LAWN MOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH Pictured below are the most common causes of injury to the operator or bystander. Please read and understand this manual to prevent injuries. Blade Contact Run Over SAFETY Back Over Tip Over... -
Page 5: Safety Alert Symbol
SAFETY Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow the recommended safety precautions and safe operating practices. situation which, if not avoided, will result DANGER (highlighted in red) indicates an imminently hazardous in death or serious injury. -
Page 6: General Operation
WARNING GENERAL OPERATION Read, understand, and follow all instructions in this manual and on the mower before starting. Only allow responsible adults, who are familiar with the instructions, to operate the mower. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. - Page 7 WARNING GENERAL OPERATION (continued) Turn off blades when not mowing. Injury could occur from contact with moving parts. Under no circumstances should you place hands or feet under the mower deck or in the chute while blades or impeller are still running. To avoid personal injury from accidental clutch engagement, stop engine before removing grass catcher or unclogging chute.
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Page 8: Mowing On A Slope
All slopes require extra caution. If you feel unsure on any slope, do not mow it! Mow across the slope with your Dixon® ZTR® — never up or down. This will decrease the risk of tip-over. Remove obstacles such as rocks, tree limbs, wires and other foreign objects that can be thrown by mower blades. - Page 9 WARNING SLOPE OPERATION (continued) DO NOT Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. Rapid uphill turns may cause tip-over. Do not mow near drop-offs, ditches, or embankments. Unstable ground may cause loss of control. Do not mow on wet grass.
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Page 10: Fire Hazards
WARNING FIRE HAZARDS Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Store all fuel in approved containers specifically designed for that purpose. Allow engine to cool before refueling. Never remove fuel cap or add fuel with engine running. - Page 11 WARNING FIRE HAZARDS (continued) To prevent fire or explosion, keep sparks and open flames away from battery. Keep electrical connections clean and tight. Inspect them often. Loose connections and corrosion increase fire risk. Before disconnecting the negative ground cable, make sure all switches are off.
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Page 12: Children, Bystanders And Pets
WARNING CHILDREN, BYSTANDERS AND PETS Tragic accidents can occur if the operator is not alert to the presence of children, bystanders and pets. Children are attracted to lawn mowers and the mowing activity. NEVER assume children, bystanders and pets will stay where they were last seen. Be alert to avoid accidents. -
Page 13: Service
WARNING SERVICE Never run a mower inside a closed area or without proper ventilation. Keep nuts and bolts tight, especially blade attachment bolts, and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. -
Page 14: Warranty
First two years - 100% parts and labor subject to the conditions and limitations described herein with the exception of non-covered items specified below. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and subject to the conditions and limitations as described herein. -
Page 15: Specifications
SPECIFICATIONS Chassis: Body: Mower Deck: Blade Drive: Drive System: Engine: Starting System: Tires: Capacities: Dimensions: Additional information may be provided elsewhere in this manual. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE BLACK BEAR™ 34 Model 968999564 11 gauge rectangular tube Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura Seat is adjustable fore and aft. - Page 16 SPECIFICATIONS Chassis: Body: Mower Deck: Blade Drive: Drive System: Engine: Starting System: Tires: Capacities: Dimensions: Additional information may be provided elsewhere in this manual. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE BLACK BEAR™ 34 Model 968999566 11 gauge rectangular tube Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura Seat is adjustable fore and aft.
- Page 17 SPECIFICATIONS Chassis: Body: Mower Deck: Blade Drive: Drive System: Engine: Starting System: Tires: Capacities: Dimensions: Additional information may be provided elsewhere in this manual. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE BLACK BEAR™ 44 Model 968999565 11 gauge rectangular tube Designed for operator comfort by use of high-density closed cell foam padded back and arm rests, upholstered with Cordura Seat is adjustable fore and aft.
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Page 18: Seat Adjustment Instructions
SEAT ADJUSTMENT INSTRUCTIONS Grasp seat slide adjuster and move it into adjustment position. Slide seat forward or backward. Release seat slide adjuster. Seat Slide Adjuster —Fig. 1—... -
Page 19: Controls
CONTROL LEVERS For access to the seat, move control levers to neutral position and swing them outward. NEUTRAL SLOW FORWARD —Fig. 2— TO GO FORWARD • From neutral position, gently push control levers forward. • To increase speed, move levers further forward. TO GO BACKWARDS •... -
Page 20: Park Brake
PARK BRAKE The park brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the park brake is engaged while the control levers are in the drive position. CAUTION TO SET PARK BRAKE The hand-operated park brake is located on the... -
Page 21: Cut Height Lift Lever
MOWER DECK CUT HEIGHT LIFT LEVER • Located to the right and front of the operator. • Controls the cutting height. • 17 positions of adjustment • Depress trigger and move lever forward to lower deck. • Pull lever back to raise deck. •... -
Page 22: Blade Drive
BLADE DRIVE • Located on the control panel, on operator’s right. • To engage the mower blade, pull up on the switch. • To disengage mower blade, push down. CIRCUIT BREAKER • Located on the control panel to the operator’s right. -
Page 23: Operation Instructions
OPERATION INSTRUCTIONS The safe and successful operation of the SpeedZTR will depend on the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone who does not have complete knowledge of all controls and their functions to operate the mower. -
Page 24: Starting Instructions
OPERATION INSTRUCTIONS CAUTION STARTING INSTRUCTIONS 1. Park brake must be on, control levers in outward position and blade drive disengaged. 2. Position throttle to choke position if engine is cold. Full throttle if warm. NOTE: Engine may require partial choke setting to start even if the engine has been operated for a period of time. -
Page 25: Testing Of Safety Interlock Systems
Engine should not turn over or attempt to start. NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an authorized Dixon dealer. Failure to observe the following instructions could result in serious injury or death. - Page 26 Engine should stop! NOTE: If any safety check fails, do not operate the mower until the system has been checked and repaired by an authorized Dixon dealer. Failure to observe the following instructions could result in serious injury or death.
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Page 27: Attachments
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all the recycled or mulched clippings. -
Page 28: Mowing With A Mulching Attachment
OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT (continued) 7. Keep the underside of the mower deck clean. Remove all grass and dirt buildup from the underside of the pan, the baffles and deflectors after each use. Never, under any circumstances, place your hands or feet under the mower deck or in the chute while blades or impeller are still turning. -
Page 29: Grass Catcher Attachment
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. 1. Read and follow the installation instructions that are included with your grass catcher. 2. -
Page 30: Attachments
OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT (continued) 7. Maintain sharp blades throughout the cutting season. Some grass catching attachments require a “high-lift” blade. See your dealer for advice on the type of blade(s) needed for your mower. 8. Some mowing applications or the use of grass catchers may require that an additional weight kit be fitted to the mower to counter the weight of grass in the bags. -
Page 31: Side Discharge Of The Clippings
OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the Troubleshooting guide on Page 47-48. CAUTION 1. -
Page 32: Grass Height
OPERATION INSTRUCTIONS GRASS HEIGHT AND CUTTING SUGGESTIONS Do not attempt to cut grass when it is wet. If the grass is tall, place the mower deck cut height lever in the top or second notch. “Initially” overlap cutting swaths instead of a full swath with each pass. Some applications may require a second cutting. -
Page 33: Towing
OPERATION INSTRUCTIONS TOWING TRAILERS AND OTHER ATTACHMENTS Towing a trailer or other attachment that is too heavy could damage the drive or cause the mower to become unstable. Limit loads to 250 pounds (113 kg) or less with this mower. To Free Wheel Machine (Unlock Transmission) Always turn off engine before engaging or disengaging the... -
Page 34: Care And Maintenance
CARE AND MAINTENANCE WARNING Before performing any maintenance, turn off engine, Use extreme care when working on machinery. Do not wear loose fitting clothes, and observe all common safety practices with tools. MAINTENANCE SCHEDULE •Adjust traction drive idler ... after 5 hours break-in •Check deck serpentine belt ... -
Page 35: Blades
CARE AND MAINTENANCE CAUTION CUTTER BLADE MAINTENANCE Check sharpness of mower blades after every 10 hours of operation. Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade bolt and remove blade. -
Page 36: Engine
• Charge battery. NOTE: Your Dixon mower comes equipped with a quick disconnect harness for the optional Dixon Battery Manager. The Dixon Battery Manager maintains the proper charge levels during periods of inactivity and may prevent premature battery failures. -
Page 37: Belts
CARE AND MAINTENANCE BELTS Check belts every 50 hours. Replace any belts showing signs of wear or cracking. BELT TENSION Engine to Mower Deck Belt: Manual adjustment. Turn nut on deck eyebolt to adjust belt tension. Turn nut to adjust belt tension NOTE: Belt deflection or movement should be approximately ¼"(6mm) when measured at midpoint between pulleys. -
Page 38: Tires
CARE AND MAINTENANCE TIRES Correct tire pressure is essential for efficient operation of the mower. Check tire pressure periodically. Inflate tires to the pressure listed below. Front tires Rear tires Lug nuts or lug bolts should be checked regularly for tightness. LUBRICATION CHASSIS: LOCATIONS:... -
Page 39: Changing The Engine Oil
NOTE: Engine oil changes on the BLACK BEAR will require replacement of the oil filter. These filters may be available from your local Dixon Dealer. HOT oil may cause burns. Allow engine to cool before draining oil. - Page 40 CARE AND MAINTENANCE HYDROSTATIC TRANSMISSION OIL AND FILTER SERVICE Dirt or water in oil can ruin the hydrostatic transmissions. SERVICE INTERVALS • Initial filter service - 100 hours • Every 500 hours or once a year thereafter. RECOMMENDED Oil All temperatures - 15W-50 Synthetic Hydrostatic Oil ~or if not available~ Normal Operating Temperatures - 20W50 engine oil...
- Page 41 CARE AND MAINTENANCE HYDROSTAT OIL MAINTENANCE PROCEDURE Check the oil level in hydrostatic transmission oil reservoir after every 25 hours of usage. Clean the oil reservoir cap and the area around it prior to removal. Check the oil level. Oil should be approximately ¼”...
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Page 42: Neutral Adjustment
CARE AND MAINTENANCE NEUTRAL ADJUSTMENT 1. Lift seat. 2. Block up the unit so that the drive wheels are off the ground. Remove rear tires. 3. Loosen jam nuts on both ends of the control rod coupler. NOTE: The rear jam nuts are left hand threads. 4. - Page 43 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE There are four(4) slots that will control the attitude or pitch of the mower deck. The deck should be level or pitched slightly higher in rear. 1. Place the mower on a smooth level surface with front casters positioned towards deck.
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Page 44: Deck Leveling
CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE (continued) 4. Turn both outer blades to align with the deck in front-to- rear manner. Reposition rear mounting bolts up or down until rear of mower deck is positioned level to the rear than the side-to-side measurement. 5. -
Page 45: Deck Removal
CARE AND MAINTENANCE MOWER DECK REMOVAL 1. Remove mower deck drive belt from clutch. To relieve belt tension, loosen nut on tensioner eyebolt. 2. Move deck into lowest cut position and support deck with blocks. 3. Remove nut from each of the four hanger bolts (suspended from chains). -
Page 46: Cleaning
SERIAL NUMBERS The serial number is located on frame at rear of engine. WARRANTY Refer to warranty information (Page 14). PARTS/SERVICE See your Dixon dealer for replacement parts, warranty or service. -
Page 47: Troubleshooting
TROUBLESHOOTING 1. ENGINE WON’T TURN OVER Mower blades engaged - - - - - - - - - - - - - - - - - - - - disengage blades Park brake not on - - - - - - - - - - - - - - - - - - - - - - - - engage park brake Dead battery - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer Ignition switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer... - Page 48 TROUBLESHOOTING 6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD Drive belt broken or slipping - - - - - - - - - - - - - - - - replace drive belt Transmission oil low - - - - - - - - - - - - - - - - - - - - - - - - - - - - - add oil Damaged transmission - - - - - - - - - - - - - - - - - - - - - - consult dealer Transmission bypass may be engaged - - - disengage (see page 23) 7.
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Page 49: Standard Service Parts
STANDARD SERVICE PARTS LIST BLADES AND BELTS Blade * Hi-Lift Fusion Standard Lift Fusion Gator Fusion Transmission Belt Deck Belt Blade * Hi Lift Fusion Standard Lift Fusion Gator Fusion Transmission Belt Deck Belt *Factory installed ENGINE AIR AND OIL FILTERS Refer to Engine Operator’s Manual for correct service intervals for engine oil changes and air filter mainte- nance. - Page 50 Date of Purchase ________________________________ Mower Model Number _____________________________ Mower Serial Number _____________________________ Purchased From ________________________________ DATE OIL CHANGED ____________________ ____________________ ____________________ ____________________ ____________________ ____________________ Dixon ~401 North Commerce Street~Beatrice, NE~68310 ~402-223-1000~Fax 402-223-1053 ________________________________ ________________________________ DATE ENGINE TUNED _____________________ _____________________ _____________________ _____________________ _____________________ _____________________...
- Page 52 WARNING DIXON 401 Commerce Street Beatrice, NE 68310 Dixon and ZTR® are registered trademarks of Dixon The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. SpeedZTR Black Bear...