Weil-McLain Ultra Manual page 57

Gas-fired water boilers – series 3
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gas
fired water boiler
Field wiring
2.
You can connect any of the circulators you use to any of
the three circulator activation terminals. The U-Control
setup allows you to assign which circulators activate on
a call for heat (this can be customized for each of the
heating systems supplied by the boiler).
default
3.
The U-Control factory
ing are configured for direct piping to the boiler, with
Circulator 1 being the only circulator being activated
during DHW heating. To use factory default settings,
make sure to connect the DHW circulator to terminals 1,
4 and 7, as below:
default
4.
The factory
for space heating is designed for
finned-tube baseboard, and set up to activate Circula-
tor 2 and Circulator 3 on a call for heat. Connect the
boiler circulator to terminals 2, 5 and 8 and the system
circulator to terminals 3, 6 and 9 to use these default
settings.
5.
Make sure the U-Control is programmed to activate
the system circulator when it is required (during space
heating, for instance).
Thermostats & DHW tank
temperature control connections
1.
The U-Control allows operation by up to three different
heating systems.
Part number 550-100-066/0608
— Boiler Manual
(see Figure 78 & Figure 79)
settings for DHW heat-
(continued)
The U-Control module provides internal
low water protection
1.
The U-Control and internal sensors in the Ultra boiler provide
both temperature control and low water protection (using
temperature senors), as explained below:
The U-Control module uses temperature sensors to
provide both high limit protection and modulating
temperature control.
The U-Control module also provides
protection
temperature of the heat exchanger. [The U-Control
constantly monitors the sensor signals to ensure
they are within 10 °F of one another. If the sensor
difference exceeds 10 °F, the boiler is shutdown on
manual reset lockout.] This method is accepted in
many areas as meeting the requirement for a low
water cut-off.
Some codes or jurisdictions may require additional
external controls for high limit and/or low water
cutoff protection. Follow the guidelines in this man-
ual to install additional controls when required.
2.
The factory default configuration is for "heat demand 1" to be
DHW and "heat demand 2" to be space heating. For factory de-
fault operation:
a.
Connect the space heating thermostat to terminal strip P15,
terminals 1 and 2 to use the default setup.
b.
Connect the DHW tank temperature control across terminal
strip P11, terminals 4 and 5 to use the default setup.
3.
Install thermostats on inside walls away from the influences of
drafts, hot or cold water pipes, lighting fixtures, television, sun
rays, or fireplaces.
4.
Thermostat anticipator (if applicable):
If connected directly to the boiler, set anticipator for
0.1 amps.
If connected to relays or other devices, set to match total elec-
trical power requirements of connected devices. See device
manufacturers' specifications and the thermostat instructions
for details.
Low water cut-offs
NOTICE
1.
See the
on this page regarding internal low water protec-
tion provided by the U-Control.
2.
When an external low water cut-off is installed, connect as shown
in the U-Control wiring diagrams (Figure 78, page 55 & Fig-
ure 79, page 56).
3.
When possible, use the Weil-McLain Ultra low water cut-off kit
listed in the back of this manual. It includes a probe-type low water
cut-off and provides a simple harness connection for the wiring.
low water
by using a dual sensor to monitor the
57

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