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© 2013 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463666113
C-21G0
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2013
07/09/12 • G211-001-160803

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Summary of Contents for Char-Broil 463666113

  • Page 1 PRODUCT GUIDE MODEL 463666113 C-21G0 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3: Grease Fires

    WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 exceed weight limit of the 1. Combustible by-products produced when using side burner shelf this product contains chemicals known to the State or side shelf, of California to cause cancer, birth defects, or resulting in failure other reproductive harm.
  • Page 4: Grilling Guide

    Temperature - Convective Grills ONLY. GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7 Gear Trax Painted surfaces: Wash with mild detergent or non-abrasive accessories. Please visit charbroil.com for a complete list cleaner and warm water. Wipe dry with a soft non-abrasive cloth. of Gear Trax accessories. *Available on most models.
  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING ▲ Before opening LP cylinder valve, check the coupling nut for tightness. ▲ For Safe Use of Your Grill and to Avoid Serious When grill is not in use, turn off all control knobs and LP Injury: cylinder valve.
  • Page 12 Ignitor Lighting Sideburner Match Lighting ▲ Do not lean over grill while lighting. Turn ON gas at LP cylinder. Turn OFF gas burner control valves. 2. Hold lit match to any port on the burner. Push in and turn Turn ON gas at LP cylinder. sideburner knob to the HIGH position.
  • Page 13 • Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. •...
  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15: Parts List

    PARTS LIST Key Qty Description NOT Pictured FIREBOX … RETAINER CLIP VALVE HOSE REGULATOR ASSEMBLY … ASSY INSTRUCTION, ENGLISH CONTROL PANEL … HARDWARE PACK KNOB IGNITOR BURNER ELECTRODE/ COLLECTOR SUPPORT, F/ HEAT TENT SUPPORT, F/ COOKING GRATE SIDE SHELF SHELF ARM WHEEL LEFT CART LEG ASSEMBLY RIGHT CART LEG ASSEMBLY...
  • Page 16: Parts Diagram

    PARTS DIAGRAM...
  • Page 17: Assembly

    ASSEMBLY Position leg assemblies as shown below. Attach front panel and back brace to legs using eight #10-24 Plastic Bolts. Front Panel #10-24 Plastic Bolt Qty. 8 Back Brace Tank Exclusion Wire Loosen the preassembled #10-24 plastic bolts to attach tank exclusion wire. Tank Exclusion Wire...
  • Page 18 Wheels Turn assembly upside-down. Insert 5/16’’ axle bolts through wheels. Insert axle bolt through leg and bracket and secure with hitch pin. Wheel Hitch Pin Qty. 2 Wheel 5/16’’ Axle Bolt 5/16’’ Axle Bolt Qty. 2 5/16’’ Axle Bolt “Cone” side of wheel against leg Attach control panel/ HVR assembly and heat shield to firebox with 7x15 fiber washers and #10-24 wing nuts.
  • Page 19 Turn cart upright. Place firebox assembly onto cart, make sure that regulator hose hangs inside cart and control panel overlaps front panel. Secure firebox to cart using four #10-24x3/4” wing screws and 7x15 fiber washers. Firebox Assembly #10-24x3/4” Wing Screw 7X15 Fiber Washer 7X15 Fiber Washer...
  • Page 20 Slide shelf arms into leg assemblies and secure with #10-24 plastic bolts. Attach side shelves to shelf arms using 1/4˝-20 tee knobs. Repeat steps for left side shelf. Side Shelf Shelf Arm 1/4˝-20 Tee Knob #10-24 Plastic Bolt 1/4˝-20 #10-24 Tee Knob Plastic Bolt Qty.
  • Page 21 Place vaporiser bar onto V-shaped bar rest inside firebox. Place cooking grate onto firebox. Cooking Grate Vaporiser Bar Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox, and place grease cup into grease cup clip. Grease Cup Clip Grease Cup CAUTION...
  • Page 22 Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
  • Page 23: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 24: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
  • Page 25 NOTES...
  • Page 26 NOTES...

This manual is also suitable for:

C-21g0

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