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© 2011 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463666512
C-21G01 / 6000x
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2011
07/06/11 • G211-001-140801
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Table of Contents
Troubleshooting
Related Manuals for Char-Broil 463666512
Summary of Contents for Char-Broil 463666512
- Page 1 For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. © 2011 Char-Broil, LLC Columbus, GA 31902 Assembly instructions © 2011 07/06/11 • G211-001-140801 Printed in China...
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Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide. - Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
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Page 4: Grilling Guide
GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. - Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
- Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
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Page 7: Grilling Guide
Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. -
Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •... - Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
- Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 11 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
- Page 12 Sideburner Match Lighting Ignitor Lighting Turn ON gas at LP cylinder. Do not lean over grill while lighting. 2. Hold lit match to any port on the burner. Push in and turn Turn OFF gas burner control valves. sideburner knob to the HI position. Be sure burner lights Turn ON gas at LP cylinder.
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Page 13: Spider Alert
• Stainless steel surfaces: To maintain your grill’s high quality Cleaning the Burner Assembly appearance, wash with mild detergent and warm soapy water Follow these instructions to clean and/or replace parts of burner and wipe dry with a soft cloth after each use. Baked-on grease assembly or if you have trouble igniting grill. -
Page 14: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. -
Page 15: Parts List
PARTS LIST Key Qty Description NOT Pictured FIREBOX … RETAINER CLIP VALVE HOSE REGULATOR ASSEMBLY … ASSY INSTRUCTION, ENGLISH CONTROL PANEL … ASSY INSTRUCTION, SPANISH … HARDWARE PACK KNOB IGNITOR BURNER ELECTRODE/ COLLECTOR SUPPORT, F/ HEAT TENT SUPPORT, F/ COOKING GRATE SIDE SHELF SHELF ARM WHEEL... -
Page 16: Parts Diagram
PARTS DIAGRAM... -
Page 17: Assembly
ASSEMBLY Position leg assemblies as shown below. Attach front panel and back brace to legs using eight #10-24 Plastic Bolts. Front Panel #10-24 Plastic Bolt Qty. 8 Back Brace Tank Exclusion Wire Loosen the preassembled #10-24 plastic bolts to attach tank exclusion wire. Tank Exclusion Wire... - Page 18 Wheels Turn assembly upside-down. Insert 5/16’’ axle bolts through wheels. Insert axle bolt through leg and bracket and secure with hitch pin. Wheel Hitch Pin Qty. 2 Wheel 5/16’’ Axle Bolt 5/16’’ Axle Bolt Qty. 2 5/16’’ Axle Bolt “Cone” side of wheel against leg Attach control panel/ HVR assembly and heat shield to firebox with 7x15 fiber washers and #10-24 wing nuts.
- Page 19 Turn cart upright. Place firebox assembly onto cart, make sure that regulator hose hangs inside cart and control panel overlaps front panel. Secure firebox to cart using four #10-24x3/4” wing screws and 7x15 fiber washers. Firebox Assembly #10-24x3/4” Wing Screw 7X15 Fiber Washer 7X15 Fiber Washer...
- Page 20 Slide shelf arms into leg assemblies and secure with #10-24 plastic bolts . Attach side shelves to shelf arms using 1/4˝-20 tee knobs . Repeat steps for left side shelf. Side Shelf Shelf Arm 1/4˝-20 Tee Knob #10-24 Plastic Bolt 1/4˝-20 #10-24 Tee Knob...
- Page 21 Place vaporiser bar onto V-shaped bar rest inside firebox. Place cooking grate onto firebox. Cooking Grate Vaporiser Bar Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox, and place grease cup into grease cup clip. Grease Cup Clip Grease Cup CAUTION...
- Page 22 Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
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Page 23: Troubleshooting
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator. -
Page 24: Troubleshooting
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken. - Page 25 NOTES...
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