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MODEL 463631008 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-241-7548.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
463631008 • 80014140 • 11-12-07
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Summary of Contents for Char-Broil 463631008
- Page 1 MODEL 463631008 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook.
- Page 2 Date Purchased WARNING CAUTION WARNING: Indicates an potentially hazardous situation For residential use only. Do not use for commercial which, if not avoided, could result in death or serious cooking. injury. 2 • 463631008...
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Page 3: Table Of Contents
Use only authorized replacement parts supplied by manufacturer. CAUTION CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury. 463631008 • 3... - Page 4 • To remove gas from LP cylinder, contact an LP dealer or call a Retainer Strap by the sun. local fire department for assistance. Check the telephone • Do not store an LP cylinder in an area where children play. directory under “Gas Companies” for nearest certified LP dealers. 4 • 463631008...
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Page 5: For Your Safety
Continued on next page. Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 463631008 • 5... -
Page 6: Grill Service Center
Grill Service Center at 1-800-241-7548. • If you cannot stop a gas leak, immediately close 6. Always close LP cylinder valve after performing leak test by LPcylinder valve and call LP gas supplier or your fire turning hand wheel clockwise. department! 6 • 463631008... - Page 7 Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. If you have a grill problem see the "Troubleshooting Section". If the regulator frosts, turn off grill and LP cylinder valve immediately.
- Page 8 •Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 463631008...
- Page 9 • Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. • When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill. 463631008 • 9...
- Page 10 For more information call: USDA Meat and Poultry Hotline at • When reheating takeout foods or fully cooked meats like hot 1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am- dogs, grill to 165° F, or until steaming hot. 4:00 pm EST. 10 • 463631008...
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Page 11: Parts List
Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan... -
Page 12: Parts Diagram
PARTS DIAGRAM – Model No. 463631008 Estimated assembly time: 45 minutes. NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same. -
Page 13: Assembly
ASSEMBLY – Model No. 463631008 Attach left upper leg onto lower legs with #10-24x1-1/4” machine screws and #10-24 wing nuts. NOTE: Lower Left Leg has notches on tank support Left Upper Leg Qty: 2 #10-24x1-1/4” Machine Screw Large axle hole... - Page 14 Tank exclusion wire Straight Leg Straight Leg Place back brace with rating label between back legs . Attach using #10-24x1-1/4" machine screws and #10-24 wing nuts. Right Leg Qty: 4 #10-24x1-1/4” Machine Screw Qty: 4 #10-24 Wing Nut 14 • 463631008...
- Page 15 Turn assembly upside-down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Wheel Axle 1” Hitch Pin Qty. 1 Wheel Bushing Wheel Bushing Qty. 1 Hitch Pin "Cone" side of wheel against leg 463631008 • 15...
- Page 16 Insert ignitor into control panel. Connect round terminal of the ignitor wire to pin located at the end of ignitor. Ignitor Qty: 2 #10-24x1/2” Machine Screw Control Panel Valve/Hose/Regulator 16 • 463631008...
- Page 17 Warning: Make sure heat shield is placed above the two venturis, or else it drops down and may fail to Qty. 2 protect tank from being overheated. Qty: 2 #10-24 #10-24x1/2” Wing Nut Machine Screw Heat Shield 463631008 • 17...
- Page 18 #10-24x1-1/4" machine screws and wing nuts. Attach front leg with #10-24x1/2" machine screws. Repeat these steps for the other side. Qty: 4 #10-24x1-1/4" Machine Screw Qty: 4 Qty: 4 #10-24 #10-24x1/2” Back Brace Wing Nut Machine Screw 18 • 463631008...
- Page 19 B Attach upper lid hinges to back of lid using #10-24x1/2” machine screws, fiber washers, and #10-24 rectangular nuts per hinge. Hinges should curve downward when properly installed. Handle Qty: 4 Qty: 12 Qty: 4 Fiber Washer #10-24 #10-24X1/2” Rectangle Nut Machine Screw Qty: 2 #10-24 Wing Nut Upper lid hinge 463631008 • 19...
- Page 20 Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 Place heat tent inside firebox. Place cooking grate onto firebox. Cooking Grate Heat Tent 20 • 463631008...
- Page 21 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down. Swing Away 463631008 • 21...
- Page 22 Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Always keep LP cylinders in upright position during use, transport, and storage. Correctly Installed LP cylinder. 22 • 463631008...
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Page 23: Troubleshooting
• Clean wire and/or electrode with rubbing alcohol and clean swab. cooking residue. • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. 463631008 • 23 463631008 • 23... - Page 24 Use and Care. Unable to fill LP • Some dealers have older fill nozzles • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. 24 • 463631008...
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Page 25: Limited Warranty
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 463631008 • 25... - Page 26 Page intentionally blank 26 • 463631008...
- Page 27 Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 463631008 • 27...
- Page 28 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...