Char-Broil 463621612 Product Manual
Char-Broil 463621612 Product Manual

Char-Broil 463621612 Product Manual

C-22g0cb

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© 2011 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463621612
C-22G0CB
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
07/06/11 • G311-001-030801
Assembly instructions © 2011

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Summary of Contents for Char-Broil 463621612

  • Page 1 PRODUCT GUIDE MODEL 463621612 C-22G0CB IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.
  • Page 3 WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could exceed weight limit of the 1. Combustion by-products produced when using this product contain chemicals known to the State of side burner shelf California to cause cancer, birth defects, and other or side shelf, reproductive harm.
  • Page 4: Grilling Guide

    GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
  • Page 7: Grilling Guide

    Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use of Your Grill and to Avoid Serious When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. •...
  • Page 12 Sideburner Match Lighting Ignitor Lighting Turn ON gas at LP cylinder. Do not lean over grill while lighting. 2. Hold lit match to any port on the burner. Push in and turn Turn OFF gas burner control valves. sideburner knob to the HI position. Be sure burner lights Turn ON gas at LP cylinder.
  • Page 13: Spider Alert

    • Stainless steel surfaces: To maintain your grill’s high quality Cleaning the Burner Assembly appearance, wash with mild detergent and warm soapy water Follow these instructions to clean and/or replace parts of burner and wipe dry with a soft cloth after each use. Baked-on grease assembly or if you have trouble igniting grill.
  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
  • Page 15: Parts List

    PARTS LIST Key Qty Description NOT Pictured FIREBOX … HARDWARE PACK … ASSY INSTRUCTION, ENGLISH LOGO PLATE … ASSY INSTRUCTION, FRENCH HOSE VALVE REGULATOR ASSEMBLY CONTROL PANEL BURNER CARRYOVER TUBE ELECTRODE SIDE SHELF SHELF BRACKET, RF/LB SHELF BRACKET, RB/LF WHEEL AXLE ROD MATCH HOLDER CART LEG, UPPER LEFT ASSEMBLY...
  • Page 16: Parts Diagram

    PARTS DIAGRAM...
  • Page 17: Assembly

    ASSEMBLY Insert the front and rear leg assemblies into tank support bracket and leg extender. Rear Leg Assembly Front Leg Assembly Tank Support Bracket Leg Extender Wheels Turn assembly upside down. Insert axle rod through wheel, legs, tank support bracket and the other wheel. Attach with wheel bushing and hitch pin. Hitch Pin Hitch Pin Wheel...
  • Page 18 Side braces Turn cart assembly upright. Clip side braces onto the preassembled #10-24x1/2” machine screws. Tighten the screws. Side Brace Side Brace Match Holder Tank exclusion wire Hook tank exclusion wire onto back brace, then flex the tank exclusion wire to insert the other end into the hole on front right leg.
  • Page 19 Firebox assembly Lift and carefully position firebox assembly onto cart assembly, make sure the legs on firebox are aligned with the posts of cart assembly. Push downward to attach the firebox assembly in position. Note: Regulator and hose should be outside of Side Brace.
  • Page 20 Lid assembly Place lid assembly onto firebox, align hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. Hitch Pin Qty. 2 Hinge Pin Qty. 2 Vaporizer Bar Place vaporizer bar onto V-Bar brackets. Vaporizer Bar...
  • Page 21 Cooking Grate Place cooking grate into firebox. Cooking Grate Swing Away Insert ends of swing away pivot wire into holes in sides of grill lid. Insert ends of swing away leg wire into holes insides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top.
  • Page 22 Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox, and place grease cup into grease cup clip. Grease Cup Clip CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk Grease Cup of fire or property damage.
  • Page 23 Tank collar opening must face to front of grill. Set bottom of tank into notches of tank bracket. Lean tank inward and engage tank collar with tank wire LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
  • Page 24: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 25: Troubleshooting

    Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
  • Page 26 NOTES...

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