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Hearth and Home Technologies Aztec Owner's Manual

Hearth and home technologies portable heater manual bravo, aztec
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Models:
Aztec
Bravo
•
Important operating
and maintenance
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in manu-
factured home (USA only) or mobile home and must be installed
in accordance with the manufacturer's instructions and the man-
ufactured home construction and safety standard, Title 24 CFR,
Part 3280 or Standard for Installation in Mobile Homes, CAN/
CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06
Owner's Manual
•
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during
operation and cool down.
• Keep children away.
• CAREFULLY SUPERVISE children in same room as
appliance.
• Alert children and adults to hazards of high temperatures.
• Do NOT operate with protective barriers open or
removed.
• Keep clothing, furniture, draperies and other
combustibles away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. Do
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
• a CO detector shall be installed in the room where the
appliance is installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory-trained
professionals, or technicians super-
vised by an NFI certifi ed professional.
Installation and Operation
1

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  • Page 1 CSA Z240MH. This appliance is only for use with the type(s) of gas indicated on the rating plate. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 CAUTION DO NOT DISCARD THIS MANUAL Read, understand and follow •...
  • Page 2 Type of Gas Gas and Electric Information Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Congratulations This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

  • Page 3: Table Of Contents

    C. Installing Heat Shield & Termination Cap ... 23 D. Installing Roof Flashing and Vertical Termination Cap ... 24 Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 - Table of Contents - Section 9: Gas Information A.

  • Page 4: Listing And Code Approvals Section

    National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 BTU Specifi cations Models (U.S.

  • Page 5: Getting Started

    Tape measure Noncorrosive leak check solution One 1/4 inch female connection (for optional fan). Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Inspect Appliance and Components WARNING Inspect appliance and components for damage.

  • Page 6: Framing And Clearances A. Selecting Appliance Location

    Millimeters Figure 3.1 Appliance Locations Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 NOTE: For actual appliance dimensions refer to Sec- tion 16. In addition to these framing dimensions, also reference the following sections: •...

  • Page 7: Constructing The Appliance Chase

    Figure 3.2 Clearances to Combustibles Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 high temp caulk or stuffed with unfaced insulation. If the appliance is being installed on a cement slab, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

  • Page 8: Mantel Projections

    (Acceptable on both sides of opening.) 3 7/8 TOP OF TOP OF FINISHING STRIP UNIT Figure 3.3 Clearances to Mantels or other Combustibles above Appliance Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06...

  • Page 9: Termination Locations

    Measure horizontal clearances from this surface. (See Figure 4.4 for specifi c clearances) Figure 4.1 Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch Flat to 6/12...1.0*...
  • Page 10 Minimum Clearances for Termination CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED = 3 ft.

  • Page 11: Vent Information And Diagrams

    8.5 inches vertical run. A length of straight pipe is allowed between two 45 elbows (see Figure 5.1). Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Vertical Figure 5.1 C.

  • Page 12: Vent Diagrams

    Failure to keep insulation or other material away from vent pipe may cause fi re. 1. Top Vent - Horizontal Termination One Elbow Figure 5.3 Two Elbows Figure 5.4 Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 WARNING Minimum 3 ft. 4 ft. 5 ft.
  • Page 13 1. Top Vent - Horizontal Termination - (continued) Three Elbows Figure 5.5 Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Minimum Maximum 3 ft. 0.9 m 2 ft. 0.6 m 4 ft.
  • Page 14 2. Top Vent - Vertical Termination No Elbow Figure 5.6 Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 = 46 ft. Max. (14.0 m) 8 FT. (2.4mm) FLUE OUTLET Note: A 45 elbow may be attached...
  • Page 15 Two Elbows Figure 5.7 Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Minimum Maximum 3 ft. 0.9 m 2 ft. 0.6 m 4 ft. 1.2 m 4 ft. 1.2 m 5 ft.
  • Page 16 2. Top Vent - Vertical Termination - (continued) Three Elbows Figure 5.8 Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 3 ft. 4 ft. 5 ft. 12 ft *No specifi c restrictions on this value EXCEPT...

  • Page 17: Vent Clearances And Framing

    FIRESTOP WALL Figure 6.2 Horizontal Venting Clearances to Combustible Materials Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 B. Wall Penetration Framing 12 in. 1 in. SIDE AND Figure 6.2 3 in. TOP...

  • Page 18: Vertical Penetration Framing

    • Field construct additional shield height if insulation is deeper than height of attic shield. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 10 in. 10 in. PIPE Figure 6.3...

  • Page 19: Appliance Preparation

    Holes are provided in the basepan (inside the hearth) for securing to the fl oor. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 NAILING TABS (BOTH SIDES) Figure 7.1...

  • Page 20: Installing Vent Pipe

    fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1 inch. If predrilling screw holes, do NOT penetrate inner pipe. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Figure 8.1 Figure 8.2 Note: Make sure that the seams are not aligned to prevent unintentional disconnection.
  • Page 21 If the slip section is too long, the inner and outer fl ues of the slip section can be cut to the desired length. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Figure 8.5 Figure 8.6 Slip Section Pilot Holes...

  • Page 22: Disassembly Of Vent Sections

    Improper support may allow vent to sag or separate. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Figure 8.8 Securing Vertical Pipe Sections Figure 8.9 Securing Horizontal Pipe Sections Figure 8.10...

  • Page 23: Installing Heat Shield & Termination Cap

    (pipe section) to properly space it from the pipe section (see Figure 8.12). Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Installing the Horizontal Termination Cap Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

  • Page 24: Installing Roof Flashing And Vertical Termination Cap

    • Restricted air fl ow affects burner operation. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 To attach the vertical termination cap, slide the inner col- lar of the cap into the inner fl ue of the pipe section and place the outer collar of the cap over the outer fl...
  • Page 25 Caulk around the top of the storm collar (see Figure 8.14). Figure 8.15 Assembling the Storm Collar Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Figure 8.16 Assembling the Storm Collar Around the Pipe...

  • Page 26: Gas Information

    3.5 inches Pressure w.c. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Gas Connection NOTE: Have the gas supply line installed in accordance with local building codes, if any. If not, follow ANSI 223.1.
  • Page 27 • Changing valve settings may result in fi re hazard or bodily injury. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 HIGH ALTITUDE INSTALLATIONS U.L. Listed gas appliances are tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A.

  • Page 28: Electrical Information

    • Low voltage and 110 VAC voltage cannot be shared within the same wall box. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 C. Intellifi re Ignition System Wiring This appliance requires a 110 VAC supply to the appliance junction box for operation.
  • Page 29 WARNING Shock hazard. • Replace damaged wire with type 105 rated wire. • Wire must have high temperature insulation. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 IGNITOR MODULE TRANSFORMER WALL SWITCH...

  • Page 30: Junction Box

    (1/4 inch male) as shown. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Figure 10.3 Junction Box Detail • Feed the necessary length of wire through the connector.

  • Page 31: Finishing

    Air fl ow through grilles or louvers. • Operation of louvers or doors. • Access for service. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 CEILING 9 1/8 MIN. FINISHING 3 1/8...

  • Page 32: Finishing Styles

    fi nishing materials. Simply cut along line and use it as a template. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 • Drywall or other fi nishing materials may be fi nished all the way up to the fi...
  • Page 33 For example, thin drywall may be layered to form around curved arch. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 OPTION C: SOUTHWESTERN kiva-style The third installation option illustrated is a corner-installa- tion with custom fi...
  • Page 34 fi nishing materials. Simply cut along line and use it as a template. For Luxor Surround, cut an additional 3 in. wider than the template. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 SHEETROCK EDGE...

  • Page 35: Appliance Setup

    Place the lava rock on the bottom of the fi rebox. Evenly spread the lava rocks with your hand. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Placing the Ember Material Ember material is shipped with this gas appliance. To place the ember material: •...

  • Page 36: Positioning The Logs

    Place log #2 fl ush with grate tines 3 and 4. On the front of log #2 there is a location feature to help locate the log. Slide the log to the right until the location feature contacts the fourth grate tine. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Log Assembly: LOGS-AZTEC GRATE Figure 12.3...
  • Page 37 Place the top part of log #5 on the fl at spot of log #4. Slide the log back until it makes contact with log #1. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 GROOVES FOR LOG #4 Figure 12.9...
  • Page 38 #2. Figure 12.18 LOG #8 (SRV703-705): Place log #8 on the fl at spot on log #2. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 GROOVES FOR LOG #7 Figure 12.15...
  • Page 39 Place log #1 between log tabs on left side and right side of the burner. Place such that bottom surface of log rests on burner surface (left). Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Log Assembly: LOGS-BRAVO Figure 12.20...
  • Page 40 LOG #4 (SRV750-704): log should mate with the fl at spot on log #2. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 RIGHT GRATE TINE Place log #3 with the base on the inner right grate tine.
  • Page 41 Place log #6 on left side of grate. Position the base of the log on the log tab. Log tab should insert into slot feature on back side of log. Place the top of the log into fl at spot on log #1. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 GROOVE...

  • Page 42: Glass Assembly

    Figure 12.14 Glass Assembly Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 G. Grilles and Trim Install optional marble and brass trim surround kits as desired.

  • Page 43: Operating Instructions

    • Only use glass door certifi ed for use with appliance. • Glass replacement should be done by qualifi ed technician. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 WARNING HOT! DO NOT TOUCH.

  • Page 44: Lighting Appliance

    Hearth & Home Technologies appliance, please refer to www.fi replaces.com. Final Inspection by ______________________________ Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 • Do not touch any electric switch; do not use any phone in your building.

  • Page 45: After Appliance Is Lit

    Metallic noise Is it normal to see the pilot fl ame burn continually? Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 • Prevent accidental appliance operation when not attended. • Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time.

  • Page 46: Troubleshooting

    fl ame has been lit, fl ame rectifi cation has not occurred.) Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Possible Cause Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly.
  • Page 47 Module voltage output / Valve/Pilot solenoid ohms readings. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Possible Cause Verify that fl ame is engulfi ng sensor rod. If the pilot assem- bly does not have a ground strap, consider installing one to increase fl...

  • Page 48: Maintaining And Servicing Appliance

    • Delayed ignition or explosion • Exposure to combustion fumes • Odors Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 CAUTION Handle glass assembly with care. NOTE: Clean glass after initial 3-4 hours operation.
  • Page 49 2. Replace batteries in remote transmitters and battery-powered receivers. 3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Mantenance Tasks...

  • Page 50: Reference Materials

    *All dimensions in the front to back direction are taken from the 1/2 inch standoffs on the front face of the unit. Figure 16.1 Appliance Dimensions Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Ø J Location Millimeters...

  • Page 51: Vent Components Diagrams

    DVP-AS (Attic Shield) 10 in. (254 mm) 5 in. (127 mm) DVP-HVS (Vent Support) Figure 16.2 DVP vent components Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Effective Length Pipe Inches Millimeters DVP4 DVP6...
  • Page 52 15-1/8 in. (384 mm) 14 in. (566 mm) DVP-TRAP1 DVP-Trap2 Figure 16.3 DVP vent components Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 8 in. (203 mm) DVP-TRAP SERIES Horizontal Term Cap DVP-VTI DVP-TH...
  • Page 53 14 in. (356 mm) DRC-RADIUS Cap Shield Figure 16. 4 DVP vent components Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 7-3/8 in. (187 mm) 1-1/2 in. (38 mm) 17-3/4 in. 14 in.

  • Page 54: Service Parts

    C. Service Parts List Beginning Manufacturing Date: 3-02 (NG, LP) Exploded Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06...
  • Page 55 Conversion Kit LP Conversion Kit NG Mystic Embers Additional service part numbers may appear on the following page. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 SERIAL # PART NUMBER 593-594A GLA-BRAVO...
  • Page 56 BRAVO Service Parts (NG, LP) Exploded Parts Diagram Beginning Manufacturing Date: 3-02 Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06...
  • Page 57 Cabinet Mesh Doors, Pewter Conversion Kit NG SPI Conversion Kit LP SPI Additional service part numbers may appear on the following page. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 DESCRIPTION Pre 00241284 Post 00241284...

  • Page 58: Service Parts

    Wire Assembly Valve Bracket Valve Bracket Plate Orifi ce NG (#42A) Orifi ce LP (#53A) Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Service Parts (NG, LP) Exploded Parts Diagram SERIAL # 10-04...

  • Page 59: Bravo Warranty

    Product. HEAT & GLO also reserves the right to discontinue styles and products. © 2005 Hearth & Home Technologies Inc. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 060-981D 3/05...

  • Page 60: Aztec Warranty

    If you would like information on current HEATILATOR products or want to locate a dealer in your area, call 1-800-927-6841. ©2003 Heatilator® is a Registered Trademark of Hearth & Home Technologies Inc. Hearth & Home Technologies • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Limited Lifetime Warranty...

  • Page 61: Contact Information

    6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Hearth & Home Technologies, Inc. • Bravo, Aztec • InD • 703-900 Rev. N • 8/06 Hearth & Home Technologies Inc.

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