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Harbor Freight Tools 95136 Set Up And Operating Instructions Manual

Chicago electric power tools inverter air plasma cutter assembly and operation instructions.

 
Inverter AIr PlAsmA Cutter
set uP And OPerAtIng InstruCtIOns
visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
sAve thIs mAnuAl.
Copyright
2006 by Harbor Freight Tools
©
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
manual revised 10e
model
95136
. All rights reserved. No portion of this manual or any artwork
®

Summary of Contents

  • Page 1

    Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

  • Page 2

    Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. SKU 95136...

  • Page 3

    Power Cords immediately. Damaged Power Cords increase the risk of electric shock. SKU 95136 For technical questions, please call 1-800-444-3353. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These...

  • Page 4

    Using personal safety devices reduce the risk for injury. Safety impact eye goggles and heavy work gloves are available from Harbor Freight Tools. maintain a safe working environment. Keep the work area well lit. Make sure there is adequate surrounding workspace.

  • Page 5

    If relocation is not possible, protect the combustibles with a cover made of fire resistant material. SKU 95136 For technical questions, please call 1-800-444-3353. • Remove or make safe all combustible materials for a radius of 35 feet (10 meters) around the work area.

  • Page 6

    Never drop or strike a cylinder. Do not use cylinders that have been dented. Cylinder caps should be used when moving or storing cylinders. Empty cylinders should be kept in specified areas and clearly marked “empty.” Secure cylinders SKU 95136...

  • Page 7

    This product requires a 3-prong, 240 V~, twist-lock plug (not included). This plug must be installed by a qualified electrician. rev 09j SKU 95136 For technical questions, please call 1-800-444-3353. symbology Double Insulated Canadian Standards Association Underwriters Laboratories, Inc.

  • Page 8

    Cutting Torch with Power Cord Ground Cable with Clamp If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual. Preparing Your Work Area You must have a sturdy work table that is open below the area you are cutting.

  • Page 9

    Connect the other end of the wire to an appropriate ground, such as a steel workbench, steel building member or grounding electrode. SKU 95136 For technical questions, please call 1-800-444-3353. Attaching the Air Supply: WArnIng: Only use dry air as the gas in this tool.

  • Page 10

    Clamp as close as possible to the workpiece without damaging the cable during cutting. Verify that the Power Switch is in the Off (O) position, then plug the 240 V~ line cord plug into an appropriate 240 V~ outlet. SKU 95136...

  • Page 11

    (and hold) the Torch Handle Trigger (2A) to energize the Torch Electrode (4A). The air output is delayed SKU 95136 For technical questions, please call 1-800-444-3353. a few seconds to enable a proper arc to begin.

  • Page 12

    Plasma Cutters Work? Plasma cutters work by sending a pressurized gas through a small channel. In the center of this channel, there is a negatively charged electrode. When power is supplied to the negative electrode, and rev 10e SKU 95136...

  • Page 13

    Periodically blow the dust from the cooling vents with compressed air. rev 10e SKU 95136 For technical questions, please call 1-800-444-3353. Verify that the cooling fan is operational before cutting. If the unit repeatedly shuts down from thermal overload, stop all use.

  • Page 14

    Ground Cable Connector Lower Cover Cement Resistor Drive Circuit Board Inverter Circuit Board Air Pressure Relief Valve Air Pressure Gauge Fan Grill Splitter Air Supply Solenoid Insulated Foot Reactor Bracket Power Cord Digital Display Reactor Q’ty rev 10e SKU 95136...

  • Page 15

    AssemBlY dIAgrAm nOte: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. rev 10e SKU 95136 For technical questions, please call 1-800-444-3353. Page 15...

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. WIrIng dIAgrAm MDQ100-16 100k/3w CN6 -2 CN2-1 FHP06320608-3 CN6 -3 CN2-6 CN7-2 CN2-3 CN7-3 CN2-5 1130 FHP06060506-3 2 2V CN5 -2 CN5 -1 FHP06640604-1 CN3-1 FHP06650604-1 CN3-2 FHP06060506-3 rev 10e SKU 95136...

  • Page 17

    WIrIng dIAgrAm (COntInued) 10×20 PCB6 FHP06110508 rev 07i, 10e SKU 95136 For technical questions, please call 1-800-444-3353. DA2F75P12SA +5VDC +5VDC +5VDC +5VDC PCB7 103/3KV 103/3KV L=2mH 50A/75MV LGK-40-cpu Page 17...

  • Page 18

    3.5 CFm @ 60 PsI to the tool. b. the regulator on the unit must be set to at least 60 PsI. tIght COnneCtIOns rev 07h SKU 95136...

  • Page 19

    If connections do not tighten properly, contact a qualified technician. If the steps above do not solve the problem or if the repairs involved are too rev 07h SKU 95136 For technical questions, please call 1-800-444-3353. (COntInued) ImPOrtAnt! AIr Pressure...

  • Page 20

    3.5 CFm @ 80 PsI to the tool. b. the regulator on the unit must be set to at least 60 PsI. dAmAged COmPOnents FOund rev 07h SKU 95136...

  • Page 21

    60 PsI. If the steps above do not solve the problem or if the repairs involved are too rev 07h SKU 95136 For technical questions, please call 1-800-444-3353. trOuBleshOOtIng ImPOrtAnt!

  • Page 22

    1 YeAr / 90 dAY WArrAntY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase...

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