Kodak 4800 Series Reference Manual
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Kodak 4800 Series Reference Manual

Kodak 4800 Series Reference Manual

Large format 4800 series inkjet printers
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Large Format 4800 Series Inkjet Printers
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  • Page 1 Large Format 4800 Series Inkjet Printers Reference Guide...

  • Page 2: United States

    In no event shall Kodak be liable for any loss of profit or other commercial damages, special, incidental or consequential damages, or any other damages or claims, whatsoever.
  • Page 3 Reference Guide FCC Statement (U.S.A.) The United States Federal Communications Commission has specified that the following notice be brought to the attention of users of the KODAK printers. FEDERAL COMMUNICATIONS COMMISSION RADIO AND TELEVISION INTERFERENCE FOR CLASS A DEVICE Statement NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.

  • Page 4: Industry Canada

    Reference Guide VDE statement Hiermit wird bescheinigt, daß der Drucker in Übereinstimmung mit den Bestimmungen der BMPT-AmstbIVfg 234/1991 funkentstört ist. Der vorschriftsmäßige Betrieb mancher Geräte (z.B. Meßsender) kann allerdings gewissen Einschränkungen unterliegen. Beachten Sie deshalb die Hinweise in der Bedienungsanleitung. Dem Zentralamt für Zulassungen im Fernmeldewesen würde den Inverkehrbringen dieses Gerätes angezeigt und die Berechtigung zur Überprüfung der Serie auf die Einhaltung der Bestimmungen eingeräumt.

  • Page 5: Material Safety Data Sheet

    Reference Guide Material safety data sheet To obtain information on the proper use, handling, and disposal of Kodak inks, consult the material safety data sheet (MSDS) which should have shipped with your first ink order. MSDSs can also be obtained from the Kodak Environmental Services web page (http:// www.kodak.com/go/kes) by using the product name or catalog number.

  • Page 6: Manual Conventions

    In addition to this guide, the following additional documentation is included with your printer: Quick Start Guide - Tells you how to assemble and install the printer's hardware. System CD-ROM - the system CD-ROM contains: • Maintenance Guide, instructions for maintaining your 4800 printer; and • print server software.

  • Page 7: Table Of Contents

    Reference Guide Contents Introduction ....................1-1 Printing with 4800 Series printers ..................1-1 Obtaining quality results ....................1-2 Use the Correct Inks and Media ..................1-2 Caring for Media ......................1-2 Caring for your ink and cartridges ..................1-3 Nine Factors that Affect Print Quality ................1-5 Printer options ....................
  • Page 8 Reference Guide HP-GL/2 options ..................... 3-1 Printing vector data ......................3-1 Accessing HP-GL/2 features ................... 3-1 Palette select ........................3-2 Control ..........................3-2 Rotation .......................... 3-3 Reprints .......................... 3-3 Nesting ........................... 3-4 Nest wait time ......................... 3-5 Ink limit ........................... 3-6 HP-GL/2 Test File ......................

  • Page 9: Introduction

    Introduction This Reference Guide describes the KODAK PROFESSIONAL Large Format 4800 Series Printer inkjet printer. These printers give you professional-quality output with all the brilliance and gloss of liquid ink. For signmakers, service bureaus, photographic services, creative and business professionals, our printers let you experience the value of exceptional graphics quality.

  • Page 10: Obtaining Quality Results

    Use the Correct Inks and Media KODAK has inks and media for your job regardless of what output you want to print with your large format 4800 printers. KODAK’s image scientists, color scientists, ink formulators, and media formulators work together to produce a line of supplies that are scientifically matched with this printer.

  • Page 11: Caring For Your Ink And Cartridges

    Handling KODAK PROFESSIONAL inkjet media are wound ink-receiving side out The ink- receiving side has a slightly rougher surface compared to the surface on the back side. Avoid getting fingerprints on the image area of the ink-receiving side. Wear clean cotton or latex gloves, and handle rolls only by the edges.

  • Page 12: Caring For Your Media

    This assures superb interaction with KODAK PROFESSIONAL Ink and flawless performance with the printer. KODAK offers a wide range of sheet and roll media and is always adding new products. Check with your authorized KODAK PROFESSIONAL supplies dealer for the latest offerings.

  • Page 13: Nine Factors That Affect Print Quality

    Reference Guide Nine Factors that Affect Print Quality Understanding all the factors that contribute to print quality is the only way to ensure perfect printing each and every time. This section details nine important factors; by controlling them, you can achieve the very best print quality possible. 1.

  • Page 14: Scanner Type

    Reference Guide 2. Original Image Clarity and Color The quality of the original photograph, transparency, or digital file plays a key role in final print quality as this is where the clarity and color of the image is created. If the original photographer took a picture that was not in focus, or was fuzzy for any reason, sharpening or after-effects cannot correct it and a poor inkjet print will result.
  • Page 15 Reference Guide DO NOT USE INTERPOLATED RESOLUTION OF YOUR SCANNER TO COM- PUTE IMAGE SIZE Most 300 dpi scanners can interpolate or “imitate” 600 dpi scanning. This is really not really scanning at 600 dpi and will degrade the image quality. When scanning, ensure that you are using the scanner's true optical resolution, not its interpolated resolution.
  • Page 16 Reference Guide 6. RIP Color Profile The engine that converts your image into a series of C, M, Y, K dots is called the Raster Image Processor or RIP. Before it can actually create these dot patterns, it must first adjust for the colors of the inks, color of the media, dot volume of the cartridges on a particular machine, and the humidity/temperature of the environment on the day of printing (as this affects how far the ink will spread or dot gain).
  • Page 17 These inks create the perfect ink drop shape, trajectory, and landing shape when used with KODAK cartridges. The media controls the color, dot gain, and durability of the final print. As the ink must chemically interact with the media, only media developed specifically for a particular ink can achieve the perfect dot shape that leads to improved image quality.

  • Page 18: Printer Options

    Printer options You can define printer options through your application software or by choosing settings from the printer's control panel. The following printer options are described in this chapter: • Cartridge set • Print mode • Paper Options • User Setup •...

  • Page 19: Choosing Print Mode Options

    Reference Guide Choosing print mode options Your printer offers four quality modes, three of them pre-defined, which let you make tradeoffs between speed and quality. The quality mode you use depends on various factors, such as your software applica- tion, whether you’re printing in color or monochrome, and the type of media you’re using.

  • Page 20: Color Mode

    Reference Guide Color mode Color mode refers to whether you are printing in color or monochrome. ê To choose the color mode Press Setup Menu/Print Mode Menu/Color Mode. Choose Color, Mono or Gray. Press OK. Quality modes There are four print quality modes: Production - This setting is useful for fast, better than average quality printing on paper media.

  • Page 21: Dots Per Inch

    Reference Guide Dots per inch For best results, be sure the printer dpi setting matches the image resolution in the file you are printing. The printer always prints at 600 dpi, even when the dpi setting in the Print Mode menu is set to 300 dpi.

  • Page 22: Print Passes

    Reference Guide Print passes The number of passes indicates how many times the cartridges must fire to lay down the ink for a complete scan line. You may select multiple passes, so that on a single pass, the jets fire only a fraction of the dots. If you're printing an image with heavy fill or shading, setting the print mode to an option that lays down less ink can help prevent running and bleeding.

  • Page 23: Print Direction

    Reference Guide Print direction Print direction specifies whether the inkjets fire on both passes of the carriage over the print area (bidirectional), or just on the return pass (unidirectional). If you’re printing an image with heavy fill or shading, unidirectional can reduce running and ink bleeding. If you’re more concerned with printer speed, bidirectional firing can decrease your printing time.

  • Page 24: Media Counter

    Reference Guide A few rules regarding the End of Media feature: • will not work with Cut Sheet selected as supply type. • setting is remembered across power cycles. • setting is not stored as a user parameter. • setting cannot be changed once a plot begins to print. •...

  • Page 25: Choosing Paper Options

    Reference Guide ê To display the current value Menu Press Feed Media /Display Counter. View the current value. Press EXIT. ê To print the current value Menu Press Feed Media /Display Counter. Press Print Counter. Press EXIT. ê To reset the media counter 0 Menu Press Feed Media /Media Counter.

  • Page 26: Supply Type

    Reference Guide Supply Type This setting allows you to select your supply options. The available options are sheet, roll, roll2 or takeup. Select sheet if you intend to use cut sheet stock. Select roll if you are going to use roll paper on the upper roll feeder. (No takeup available with this option.) Select roll2 if you are going to use roll paper with the lower roll feeder.

  • Page 27: Reference Guide

    Reference Guide The tables which follow provide details on the media sizes and maximum printing areas for rollfeed and sheet media. Media Sizes and Maximum Printing Areas for Rollfeed Media Paper Size Normal Print Area Expanded Print Area GRAPHICS (U.S. OFFSET) 19.0"...

  • Page 28: Paper Size

    Reference Guide Media Sizes and Maximum Printing Areas for Sheet Media Paper Size Normal Print Area Expanded Print Area GRAPHICS (U.S. OFFSET) 19.0" 25.0" 17.8" 22.4" 18.6" 22.8" 20.0" 28.0" 18.8" 25.4" 19.6" 25.8" 22.0" 26.0" 20.8" 23.4" 21.6" 23.8" 23.0"...

  • Page 29: Margins

    Reference Guide Margins Margins can be set to Normal or Expanded. The Expanded setting expands the print area and decreases the margins. Any part of the image that extends into the margin will be clipped. When the Margins option is set to Expanded, make sure that you align the media accurately using the guide on the right of the platen so that the ink doesn’t exceed the edge of the media.

  • Page 30: Auto-Load Delay

    Reference Guide ê To set margins Press Setup Menu/Paper Option Menu/Margins. Choose Normal or Expanded. Press OK. Auto-Load Delay Auto-Load Delay lets you set the time between when the printer senses the media and when printing starts. This lets you manually reposition the media, if necessary. The default is 6 seconds, selectable from a range of 1-12 seconds.

  • Page 31: Auto-Cut Delay

    Reference Guide Auto-Cut Delay Auto-Cut Delay allows you to set a delay time before the printer automatically performs the Auto-cut function. This provides additional time for unattended prints to dry. In addition, you may want to delay auto-cut depending on the media you are using, the ambient temperature and the humidity.

  • Page 32: Save Media

    Reference Guide Save Media When the Save Media is On (the default), the media advances only as far as needed to print the image. With the Save Media option turned off, the printer advances the full print area of the loaded media. For example, if a 36 inch roll is loaded, the printer advances the length of the print area for a standard 36 x 48"...

  • Page 33: Choosing A Language

    Choosing ink options Ink Preheat Cartridge heat settings are optimized for KODAK PROFESSIONAL media being printed in a standard office environment. If you are experiencing banding, poor fills, or over dot gain, and you have tried all other means to correct these conditions, you may want to experiment with the ink preheat settings.
  • Page 34 Reference Guide You can set preheat values for each cartridge in the Left and Right cartridge sets. The following example sets the preheat value for cartridge 4 of the Left cartridge set. ê To set the ink preheat value for cartridge 4 of the left cartridge Press Setup Menu/Ink Option Menu/Ink Preheat Menu/Left/4 Preheat.

  • Page 35: Lcd Contrast

    Reference Guide Dryer The dryer helps to dry ink. When set to Auto, the dryer automatically turns on, samples the ambient temperature/humidity and calculates the required dryer output temperature. When set to On, the dryer is at maximum dryer output. Ambient temperature and humidity are ignored and the dryer is at maximum output for every print job.

  • Page 36: Printing The Settings

    Reference Guide Printing the settings Pressing the SetupMenu/User Setup Menu/Print Settings buttons causes the printer to print a listing of its current settings. Be sure to have paper loaded before you start. Returning to the default settings Pressing the SetupMenu/User Setup Menu/Init Settings buttons returns all printer options to the factory defaults.

  • Page 37: Printer Default Settings

    Reference Guide Printer Default Settings USER SETTINGS DEFAULT OTHER OPTIONS COLOR MODE COLOR MONO, GRAY CARTRIDGE SET 1x4 RIGHT, 1x4 LEFT QUALITY MODE PHOTO PRODUCTION, ENHANCED, USER DOTS PER INCH PRINT PASSES 4 (1x4) 1, 2, 3, 4, 6, 8, 10 (1x4) 3 (2x4) 1, 2, 3, 4, 5 (2x4) CARRIAGE SPEED...

  • Page 38: Hp-Gl/2 Options

    KODAK's implementation of HP-GL/2 supports vector/raster merge and conforms to "The HP-GL/2 and HP RTL Reference Guide, Third Edition" by Hewlett-Packard Company (Addison-Wesley, 1997, ISBN 0-201-31014-7). Please refer to this guide for detail on HP-GL/2 commands.

  • Page 39: Palette Select

    Reference Guide Palette select Palette select lets you choose either the HP-GL/2 or AutoCAD palette. Both palettes allow 256 active colors with eight colors predefined. The predefined colors for each palette are shown in the following table. HP-GL/2 AutoCAD Pen 0 White White Pen 1...

  • Page 40: Rotation

    Reference Guide ê To set control Press Setup Menu/HP-GL/2 menu/Control. Choose either Software or Printer. Press OK. Rotation The printer automatically prints an image with the long side on the paper axis. To better fit images and save media, you can use the Rotation option to turn vector files counter- clockwise 90 degrees at a time.

  • Page 41: Nesting

    Reference Guide Ink reduction Ink reduction lets you reduce the percentage of ink laid down by the printer. This feature applies only to HPGL/2 format images (vector-based images) and has no effect on continuous tone images. It is especially useful for images with large amounts of printed area and helps to avoid bleeding or oversaturating the media.

  • Page 42: Nest Wait Time

    Reference Guide Parameters which are monitored for Nest compatibility: • Print quality; • Number of passes; • Print direction; • Speed; • Color mode; • DPI; • Dry time; • Margins; • Wipe on/off; and • Media Save. The following parameters will not affect nesting: •...

  • Page 43: Ink Limit

    Reference Guide ê To define nesting wait time Press Setup Menu/HP-GL/2 menu/Nesting Menu. Choose Nest Enable/On. Press OK. On the Nesting menu, choose Nest Time. Choose the Nest Time (30 seconds, 1 minute, 2 minutes). Press OK. Ink limit The printer can assign an ink limit to polygon fills and wide vectors. This helps prevent bleeding when printing on inexpensive inkjet media.

  • Page 44: Installing Additional Memory

    Installing additional memory The 4800 Series inkjet printers ship with 64 MB of RAM and are upgradable to a maxi- mum of 256 MB. Additional memory helps to free the host computer more quickly. Acceptable DIMM sizes Printer memory may be upgraded by installing PC133 (or faster) 168-pin DIMMs (Dual In-line Memory Modules).
  • Page 45 Reference Guide ê To remove the DIMM Facing the top of the DIMM, push the side clips gently away from the DIMM. DIMM Slot The DIMM should pop up. Pull the DIMM straight up out of the slot. ê To install the new DIMM With the large label on the DIMM facing the away from the board, insert into the slots on the side clips and push straight down.

  • Page 46: Technical Information

    Technical information MEDIA TYPES: POWER: Photo paper, paper matte, drafting films, 90-264 VAC 47-63 Hz and specialty. Consumption: MEDIA ROLL PARAMETERS 20 W Idle Inner roll core: 2" and 3" 185 W Typical Max. outside roll diameter: 6" 285 W Maximum (printer only) Max.
  • Page 47 Reference Guide DIMENSIONS 60" model 42" model Height (platen above floor) 44" (1.12m) 44" (1.12m) Width 111" (2.82m) 93" (2.37m) Depth 28" (0.71m) 28" (0.71m) Weight 165 lbs. 150 lbs. Print width up to 59.6" printable up to 41.6" printable Technical information B-2...

  • Page 48: Menu Tree

    Menu tree This section contains an overview of the printer's menu tree. In the figures that follow, items in italics indicate that selecting the option gives access to a menu with further options. Items in bold are the default option. Main menu at a glance Main Menu Load Media...

  • Page 49: Main Menu

    Reference Guide Main menu Load M edia Feed Media Menu Setup Menu Pause Utility Menu Reset LOAD MEDIA moves media into or away from the platen. cuts media. FEED MEDIA MENU provides access to further options for moving the media forward or backward;...

  • Page 50: Feed Media Menu

    Reference Guide Feed media menu Forward Backward Media Counter End of Media Display Counter Exit Forward advances media toward the front of the printer. Media Counter provides access to additional options where the length of a roll of media can be entered and the media counter reset. Display Counter displays a screen where the current value of the media length can be viewed and printed on the media.

  • Page 51: Setup Menu At A Glance

    Reference Guide Setup menu at a glance Setup Print Mode Menu Color Mode Color, mono, gray Quality Mode User, Production, Photo, Enhanced Dots per Inch 300, 600 Cartridge Set 1x4 Right, 1x4 Left, 2x4 Print Passes 1, 2, 3, 4, 6, 8, 10 (For 1x4 cartridge sets) 1, 2, 3, 4 ,5 (For 2x4 cartridge set) Carriage Speed 1-10, 10...

  • Page 52: Setup Menu

    Reference Guide Ink Option Menu Ink Preheat Menu Left, Right Dryer Auto/Off/On Auto-Wipe On/Off Exit Exit Setup menu Print Mode Menu User Setup Menu Paper Option Menu Ink Option Menu HP-GL/2 Menu Exit Print Mode Menu provides access to options for color, quality, cartridge set, print passes, carriage speed and print direction.

  • Page 53: Print Mode Menu

    Reference Guide Print Mode Menu Color M ode Print Passes Quality Mode Carriage Speed Dots per Inch Print Direction Cartridge Set Exit Color mode provides access to a further menu to select color, monochrome, or grayscale printing. Quality mode provides access to a further menu to select the pre-defined or user- defined quality modes.
  • Page 54 Reference Guide Paper Option Menu Supply T ype A uto-C ut M enu M edia Standard Save M edia M argins A uto-L oad D elay E xit Supply type provides access to a further menu to select the paper feed mode: roll, roll2, sheet, or takeup.
  • Page 55 Reference Guide HP-GL/2 Menu Palette Select Nesting Menu Control Reprints Rotation Ink Limit Ink Reduction Exit Palette Select provides access to a further menu to select an AutoCAD color palette or a generic HP-GL/2 palette. Control determines whether certain printing parameters are set in the software application or overriden by the printer's fron panel display.
  • Page 56 Reference Guide User Setup Menu Select User Init Settings Save User Print Settings Units Select LCD Contrast Language Exit Select user provides access to a further menu to select a previously saved user configuration. Default = User 1. Save user provides access to a further menu to save the current printer configura- tion to the selected user number.
  • Page 57 Reference Guide Ink Option Menu Ink Preheat Menu Dryer Auto-Wipe Exit Ink preheat provides access to a further menu to set the ink preheat value for each cartridge. Dryer provides access to a further menu to turn the dryer Off or Auto. Auto-Wipe provides access to a further menu to turn the Auto-wipe function On or Off.

  • Page 58: Utility Menu At A Glance

    Reference Guide Utility menu at a glance Prime Access Menu Access Left Access Right Access Home Color Calib Menu Vertical 4321YMC Horizontal 4321YMC Vert Calib Test Horiz Calib Test Calibration Menu Use Paper Calib On/Off Paper Axis Test Color Db Menu Left, Right, Color Db Test Paper Axis 32.00 - 34.00 (33.00 default)

  • Page 59: Utility Menu

    Reference Guide Utility menu Prim e D isplay Settings Access M enu Print Settings C olor C alib M enu Service M enu C alibration M enu Exit Prime prints the prime pattern. Access Menu provides access to a further menu for options to move the ink carriage away from the service station to access left and right cartridge sets for installation/replacement of cartridges and the media cutter.

  • Page 60: Calibration Menu

    Reference Guide Calibration Menu Use Paper Calib Open Jet Menu Paper Axis Test Paper Axis Color Db Menu Exit Use Paper Calib provides access to a further menu in which you can set this function On or Off. Paper Axis Test prints the paper axis test pattern.

  • Page 61: Service Menu

    Reference Guide Service Menu C alibration M enu A bout D iagnostics M enu C artridge Info Test Print Exit Calibration Menu provides access to calibration options. Diagnostics Menu provides access to a further set of menus for performing diagnostics (tech support only) and for printing the color test.

  • Page 62: Error Messages

    Error messages These display messages are helpful in determining the status of the printer and possible corrective action when operation does not appear to be normal. Error Messages Error messages consist of the message “Internal ERROR: Shutdown” on line 2 of the display.
  • Page 63 Reference Guide The following table shows cartridge-related error messages. Error Message Corrective Action Unrecognized cartridge Be sure the cartridge is the correct cartridge for your printer model. Your printer will not work with cartridges from other models. Remember, the printer is reading the value programmed into the chip on the cartridge.

  • Page 64: Troubleshooting

    Troubleshooting This appendix contains valuable information to help you solve the most common printer problems. The problems addressed are divided into these types: · Printer health · Print quality · Data transfer · Application software Troubleshooting quick list Many common problems can be solved by checking for just three items: ·...

  • Page 65: Printer Health

    Reference Guide If any of the previous steps failed, your printer may not be correctly con- nected to your computer and/or network. Contact your network administrator or your reseller. Otherwise, continue with the steps that follow. 8. Print directly to the printer from several software applications. 9.
  • Page 66 Reference Guide File will not print If you are using a parallel cable, be sure it meets the specifications of IEEE 1284. Check your electrical connections. From your software application, print to a file and send the file to the printer in DOS using the DOS Copy command.
  • Page 67 Reference Guide ok, inspect the area below service station for anything that might cause it to elevate. Carriage axis failure This may be caused by using media which may curl and cause carriage axis failure. Be sure to use inkjet quality media. An obstruction in the path of the carriage assembly is hindering carriage movement.
  • Page 68 Reference Guide Remove the cutter from the left side of the carriage and check it for visible damage. Make sure cutter version 3 (or newer) is installed (see the figure below). Check the shaft for visible damage (carriage moves back and forth on it during operation).
  • Page 69 Reference Guide Ink cartridges do not fire properly Be sure that cartridges and the service station are cleaned periodically to maintain good print quality. (See the Maintenance Guide.) Cartridges may wear out after extended use. Try replacing the cartridge. Store cartridges in a sealed container at room temperature when not in use for extended periods of time.
  • Page 70 Be sure to save your printer settings to a User number. (See "Saving User Settings" in Chapter 2.) When you are ready to print, select the User number that you saved. What if I need a firmware upgrade? You can download firmware upgrades from KODAK PROFESSIONAL’s Large Format Inkjet Internet web page www.kodak.com/go/lfinkjet. Print Quality Many of the print quality concerns can be resolved by priming, cleaning, and calibrating the cartridges.
  • Page 71 Make sure the printer is positioned on level ground. Use a higher quality print mode, such as Enhanced. Be sure you are using genuine KODAK PROFESSIONAL inks and media. Cartridge spits small amounts of ink on paper Nozzle plate may be flooded. Try using a lower firing rate or replacing the cartridge.
  • Page 72 Reference Guide Smudged or dark characters Be sure you are using the correct type of paper for the application. Make sure the paper is straight and unwrinkled when loading it into the printer. Prime, clean, calibrate, or replace cartridges. Try a different print mode. Improperly formed or misaligned characters Calibrate cartridges.
  • Page 73 Prime, clean, calibrate, or replace cartridges. If you are using a third party RIP, contact the RIP vendor to determine whether they have updated their color tables to work with KODAK PROFESSIONAL inks. Image is the wrong size Be sure the dpi setting (300 or 600) matches the resolution of your image file. See Chapter 2 for instructions.
  • Page 74 Reference Guide The printer automatically prints in portrait orientation (X axis = paper axis). If you rotated the image in your application to save paper, set the paper size to the next larger size (for example, if you are printing a C size image, choose D size paper). Be sure to set Save Media to ON.

  • Page 75: Data Transfer

    Reference Guide Data Transfer Printer doesn’t generate a print Be sure your printer is connected to the port to which you are sending the file. If you are printing over a network, you will need to determine whether the problem is in the network.
  • Page 76 Reference Guide · Use the printer’s self-test feature or run the demo print to assure that the printer is functioning. · Check that the baud settings for the computer and printer are correct. If the settings do not match, the file may be printed incorrectly or not at all. 2.

  • Page 77: Application Software

    Reference Guide On the print server, make sure the printer is not waiting because of a fault. Make sure the printer is not set up as a login terminal. Application Software Isolating a problem to your software Sometimes printing problems are application software-specific. Try printing the “Test File”...

  • Page 78: Calling For Help

    For web support, visit the Service and Support section of KODAK PROFESSIONAL's Large Format Inkjet site: http://www.kodak.com/go/lfisupport...

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