Heat & Glo BAY-40 Owner's Manual

Multi-sided wood burning fireplace installation and operation
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Models:
BAY-40, PIER-40
Multi-Sided
Wood Burning Fireplace
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
DO NOT install unvented gas logs.
BAY-40 Shown
NOTICE
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until
cooled
NEVER allow children to touch screen/mesh or glass
doors
Keep children away
CAREFULLY SUPERVISE children in same room as
fi replace.
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
Keep clothing, furniture, draperies and other
fl ammable materials away.
Installation and service of this fi replace
should be performed by qualifi ed personnel.
Hearth & Home Technologies suggests NFI
certifi ed or factory-trained professionals, or
technicians supervised by an
NFI certifi ed professional.
HOT SURFACES!
Screen/mesh, glass doors
and other surfaces are hot
during operation AND cool
down.
1

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Summary of Contents for Heat & Glo BAY-40

  • Page 1 For use with solid wood fuel or decorative certifi ed or factory-trained professionals, or gas appliance only. technicians supervised by an • DO NOT install unvented gas logs. NFI certifi ed professional. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 2: Congratulations

    ADJUST DAMPER TO THE FULLY OPEN POSITION. 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641. Note: An arrow ( ) found in the text signifies change in content.  Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 3: Table Of Contents

    Tools and Supplies Needed E. Contact Information G. Fireplace System Requirements H. Inspect Fireplace and Components Framing & Clearances A. Select Fireplace Location B. Clearances C. Sidewalls/Surrounds D. Frame the Fireplace Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 4: Warranty

    3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 Page 1 of 2 Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 5 THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645C 12-29-10 Page 2 of 2 Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 6: Listing And Code Approvals

    NOTICE: This fireplace is tested and approved as a decorative fireplace. It should not be factored as a primary heat source in residential heating calculations. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 7: User Guide

    Wood Fuel Section 2.M. Outside Air Control LIFT to OPEN Clear Space Outside Air Hearth Section 2.L. Control PULL to OPEN BAY-40 PIER-40 Figure 2.1 General Operating Parts Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 8: Seasoned Wood

    CAUTION! Odors and vapors released during initial operation may be irritating to sensitive individuals. Open windows for air circulation. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 9: Glass Doors

    (660 mm) (152 mm) to front of HEARTH HEARTH fireplace EXTENSION EXTENSION opening (shaded) (shaded) 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) Figure 2.3 Clear Space Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 10: Wood Fuel

    Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 11: Maintenance And Service

    Top Cover SCREW Chimney SCREW Slip Section TR11/TR11T TCT1175 ST1175 Terra Cotta Round Termination Cap Square Termination Cap Termination Cap DT SERIES Figure 3.1 Chimney & Termination Cap Cleaning Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 12: Check Firebox Refractory

    • Light deposits Use household glass cleaner • Heavy deposits Use wood ash on damp cloth or, Use commercial fireplace glass cleaner (consult with your dealer) Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 13: Troubleshooting Guide

    Add glass doors to slow down air flow. Overdrafting Check for correct vent height; too much vertical height creates overdrafting. Check location of vent termination (refer to chimney assembly section). Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 14: Getting Started

    (Section 11) Hearth extension Outside (Section 11) combustion air Factory-built fireplace (Section 7) Protective metal hearth strip(s) (Section 7) Figure 5.1 Typical Fireplace System Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 15: Design And Installation Considerations

    Tight sealing construction of the structure • Mechanical exhausting devices NOTICE: Hearth & Home Technologies Inc. recommends • Improper location of the chimney the use of direct vent fireplaces in basements. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 16: Locating Fireplace & Chimney

    • Below adjacent structure • Insulated exterior chase • Lower roof line • Avoid outside wall in cooler climates Windward Leeward Multi-level Roofs Figure 5.2 Recommended Chimney Locations Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 17: Tools And Supplies Needed

    Hearth Extension (required, sold separately) • Outside Air Kit Duct (required for outside air installation, sold separately) • Chimney System (required, sold separately) • Termination Cap (required, sold separately) Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 18: Framing & Clearances

    HEARTH • Mantel Projections HEARTH fireplace EXTENSION EXTENSION • Fireplace Dimensions opening (shaded) (shaded) 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) Figure 6.1 Fireplace Locations Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 19: Clearances

    0 in. to level of standoffs 1/2 in. (13 mm) to back of appliance 48 in. 1219 mm 0 in. to floor Figure 6.2 Air Space Clearances Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 20: Sidewalls/Surrounds

    12 in. max. 12 in. max. (305 mm) (305 mm) 47-1/8 in. (1197 mm) 47-1/8 in. (1197 mm) Header Height Header Height BAY-40 PIER-40 Figure 6.4 Framing the Fireplace Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 21: Installation Of Fireplace

    • Check fireplace opening for square to ensure proper fit of glass doors. Measure diagonals of fireplace opening to make sure they are equal. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 22 Figure 7.4 Outside Combustion Air Placement Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 23: Install Outside Air Kit

    • Assemble flexible duct (not supplied) between the door assembly and the inlet tube assembly. Secure it in position with the supplied wire ties. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 24: Chimney Assembly

    Ceiling firestops are required where chimney passes through ceiling or floor Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 25: Chimney Requirements

    20 ft. (5.03 m) min. height/double offset-return (1118 mm) SL1136 34-3/4 90 ft (27.43 m) max. height Effective Height SL1148 46-3/4 1187 * Dimensions reflect effective height. Figure 8.2 Chimney Requirements Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 26: Using Offsets/Returns

    98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 27: Assemble Chimney Sections

    • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). D. Install Chimney Air Kit Follow instructions provided with this accessory. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 28: Install Ceiling Firestops

    (use 600° F sealant). Catalog # FS538 FS540 Figure 8.5 Installing the Ceiling Firestop Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 29: Install Attic Insulation Shield

    17 in. (432 mm) diameter 6 Tabs bent in 90° Insulation Insulation 13 in. Ceiling Firestop Pipe (330 mm) Figure 8.8 Install Attic Insulation Shield (firestop below ceiling) Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 30: Cut Out Hole In Roof

    • Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 31: Chimney Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 8.10 Multiple Chimney Locations Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 32: Chase Installations

    False Ceiling False Ceiling • Failure to prevent contact between insulation or other Chimney materials and chimney system may cause overheating and fire. Figure 9.1 Chase Assembly Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 33: Install Fireplace & Chimney

    CAUTION! DO NOT caulk the pipe to the chase top Galvanized Chase Top collar. • Caulk all seams to prevent leaks. • Refer to Figure 9.4. Figure 9.3 Chase Top Construction Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 34: Install Termination Cap

    4 3/4 in. (121 mm) maximum Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 9.6 Installing an ST1175 Square Termination Cap Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 35 2 in. (51 mm) 7 in. (178 mm) Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 9.7 Installing a TCT1175 Terra Cotta Cap Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 36: Shrouds

    23 x 23 737 x 737 584 x 584 Min. Opening Width 26 x 26 20 x 20 660 x 660 508 x 508 Figure 10.2 Open Top Shroud Dimensions Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 37 864 x 864 864 x 864 Shield Height Base Dimension Min. Height Above Radiation Shield Min. Opening Width Min. Opening Width Min. Opening Height Figure 10.4 Roofed Style Shroud Dimensions Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 38: Finishing

    5-1/8 in. Common Brick 0.20 5-1/8 in. Ceramic Tile 12.50 0.08 12-1/4 in. Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in. Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 39 Protective insulation Metal Hearth (see Table 11.2) Strip 2 in. (51 mm) required Floor constructed of wood or other combustible material Figure 11.1 Hearth Extension Dimensions Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 40: Finishing Material

    2 in. (51 mm) Figure 11.3 Decorative Facing Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 41: Combustible Mantel

    [1016 mm] [1016 mm] BRICK FRONT FRONT 12 in. 12 in. [305 mm] [305 mm] Figure 11.5 Mantel Leg or Wall Projections (acceptable on both sides of opening) Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 42: Accessories

    Repack beyond 4 in. (102 mm) insulation from fireplace side. knockout 4 in. (102 mm) Figure 12.1 Gas Line Installation Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 43: Reference Materials

    KNOCKOUT 44" " 8¾" 3" 40" 8¼" OUTSIDE AIR COVER PLATE KNOCKOUT 9½" 12" " 24" 7" END VIEW - BAY-40 BOTTOM VIEW END VIEW - PIER-40 BAY-40 Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 44: Optional Components

    66 in. (1676 mm) 20 in. (508 mm) HX4 Hearth Extension 1/2 in. (13 mm) See your Heat & Glo dealer for a complete listing of optional components. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 45: Chimney Components

    Inside Diameter 20-3/4 in. 11 in. (527 mm) (279 mm) Outside Diameter 13 in. (330 mm) SL11 Vent Stabilizer Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 46 13 in. (330 mm) TR-TVK CB576 Chimney Joint Band TR Top Vent Kit 10 3/4 in. 15-3/4 in. (400 mm) 26 in. TR11 - Round Termination Cap CT-11A Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 47 36 in. Decorative Caps (1829 mm) (914 mm) DTO134 13-3/8 in. (340 mm) DTO146 22.7 1168 DTS134 21.18 2 in. (51 mm) DTS146 21.18 CT56 Chase Top 1168 Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 48: Service Parts

    BAY-40 D. Service Parts Service Parts Diagram Beginning Manufacturing Date: Feb 2004 Multi-Sided Woodburning Fireplace Ending Manufacturing Date: Active Part number list on following page. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 49 13896B Qty. 2 req Side Refractory Bracket 13831C Qty. 2 req Strip Protector 18320 Qty. 4 req Touch Up Paint TUP-GBK-12 BAY-40 Installation Instructions and Owner's Manual 34977 Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 50 PIER-40 Service Parts Beginning Manufacturing Date: June 1997 Multi-Sided Woodburning Fireplace Ending Manufacturing Date: Active Part number list on following page. 02/11 Part number list on following page. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 51 Outside Air Handle 17333 Refractory Retainer 11847 Refractory Standoff 13327D Side Refractory Bracket 13328 Qty. 2 req. Strip Protectors 18320 Qty. 2 req. Installation Instructions & Owner's Manual 34977 Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...
  • Page 52: Contact Information

    Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AA 1/11...

This manual is also suitable for:

Pier-40

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