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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
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Model(s):
WOODBURNING FIREPLACE
Installation and service of this fi replace should be
performed by qualifi ed personnel. Hearth & Home
Technologies recommends NFI certifi ed profes-
sionals, or technicians supervised by an
NFI certifi ed professional.
Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13
Installation Manual
Installation and Fireplace Setup
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
1
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Table of Contents
Related Manuals for Heat & Glo BAY-40
Summary of Contents for Heat & Glo BAY-40
- Page 1 • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable WOODBURNING FIREPLACE materials away. WARNING Installation and service of this fi replace should be performed by qualifi ed personnel. Hearth & Home Fire Risk. Technologies recommends NFI certifi ed profes- For use with solid wood fuel only. sionals, or technicians supervised by an NFI certifi ed professional. Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide). Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13...
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Page 2: Table Of Contents
B. Optional Components B. Offsets/Returns C. Termination Requirements 5 Chimney Installation A. Typical Chimney System B. Assemble Chimney Sections C. Install Chimney Air Kit (optional) D. Secure Offset/Return E. Install Ceiling Firestops ► F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... - Page 3 Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Hearth extension installed per manual requirements. Fireplace Setup Section 8 (Pg. 34) All packaging and protective materials removed. Molded brick panels installed correctly. Grate is properly installed. Firescreen properly installed. Doors properly installed. Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation. Hearth & Home Technologies recommends the following: • Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) 4012-072 • Rev A • 05/30/13 Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13...
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Page 4: Product Specific & Important Safety Information
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 5: Getting Started
4 ft. (1.22 m) off Decorative facing ground level. and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 6: Design And Installation Considerations
HEARTH HEARTH fireplace EXTENSION EXTENSION opening (shaded) (shaded) 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) Figure 2.2 Fireplace Locations Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 7: Locating Fireplace & Chimney
• Below adjacent structure • Insulated exterior chase • Lower roof line in cooler climates • Avoid outside wall Windward Leeward Figure 2.3 Recommended Chimney Locations Multi-level Roofs Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 8: Tools And Supplies Needed
• Vent system components and doors are shipped in separate packages. • Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 9: Framing And Clearances
OUTSIDE AIR COVER PLATE KNOCKOUT 9½" 12" " 24" 7" END VIEW - BAY-40 BOTTOM VIEW END VIEW - PIER-40 BAY-40 Figure 3.1 Fireplace Dimensions Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 10: Clearances
0 in. to level of standoffs 1/2 in. (13 mm) to back of appliance 48 in. 1219 mm 0 in. to floor Figure 3.2 Clearances to Combustible Materials Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 11: Construct The Chase
8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase. Figure 3.4 Chase Constructions - In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.3. This will help reduce heat loss from the home around the fireplace. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 12: Frame The Fireplace
12 in. max. (305 mm) (305 mm) 47-1/8 in. (1197 mm) 47-1/8 in. (1197 mm) Header Height Header Height BAY-40 PIER-40 Figure 3.5 Framing the Fireplace Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 13: Protective Metal Hearth Strips
Raised Platform 2 in. 1 in. (25 mm) min. (51 mm) overlap Floor 2 in. (51 mm) Figure 3.7 Protect the Front of an Elevated Platform Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 14: Install Outside Air Kit
• Secure flex duct with metal tape, screws or wire ties. Figure 3.9 Outside Air Installation Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 15: Ak17 Installation (Bay-40)
(two sides) so the 4 in. (102 mm) diameter inlet tube assembly may be fastened properly. • Assemble flexible duct (not supplied) between the door assembly and the inlet tube assembly. Secure it in position with the supplied wire ties. • Feed duct through hole to the outside, fasten to the hood assembly. • Fasten outside air hood assembly to the structure with screws. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 16: Chimney And Termination Requirements
16.5 ft (4.04 m) min. height/single offset-return 44 in. 20 ft. (5.03 m) min. height/double offset-return (1118 mm) 90 ft (27.43 m) max. height Effective Height Figure 4.1 Chimney Requirements Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 17: Offsets/Returns
1721 36 3/4 1854 39 3/4 1010 78 1/8 1984 41 1/8 1045 82 3/8 2092 45 3/4 1162 88 1/2 2248 48 1/8 1222 92 3/4 2356 51 3/4 1314 98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 18: Termination Requirements
In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 19: Chimney Installation
Attic shield movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 20: Assemble Chimney Sections
• Secure chimney returns with hanger straps provided; fasten to studs or joists. • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 21: Secure Offset/Return
CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor. • Chase construction requires ceiling firestops at each floor or every 10 ft. (3.05 m) of clear space. • The ceiling firestop slows spread of fire and reduces cold air infiltration. • Install a ceiling firestop whenever chimney penetrates ceiling/floor. • Mark and cut an opening in ceiling as shown in Figure 5.4. • Frame the opening with the same size lumber used in the ceiling joists. • Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 22: Install Attic Insulation Shield
Insulation Insulation Check each section by pulling up slightly from the top to ensure proper engagement before installing the suc- 13 in. ceeding sections. If they have been connected correct- Ceiling Firestop Pipe (330 mm) ly, they will not disengage when tested. Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 23: Roof Penetration
WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. .018 (26 ga) min. Galvanized • Caulk all seams to prevent leaks. Chase Top Figure 5.9 Chase Top Construction Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 24: Termination Cap Requirements
Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.10 Installing a TR11 Round Termination Cap Figure 5.12 Installing an ST1175 Square Termination Cap Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... - Page 25 Figure 5.13 Installing a TCT1175 Terra Cotta Cap Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.14 Installing a DTO134/DTO146/DTS134/DTS146 Cap Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13...
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Page 26: Shrouds
14 1/2 in. (368 mm) Collar Shroud Shroud Flue 3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 27: Mailbox Style Shroud
Min. Base Dims. 34 x 34 Min. Opening Width 864 x 864 Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 28: Finishing
2 in. (51 mm) Figure 7.2 Decorative Facing Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 29: Hearth Extension, Building And Finishing
HEARTH HEARTH fireplace EXTENSION EXTENSION opening (shaded) (shaded) 64 in. 64 in. BAY-40 PIER-40 (1626 mm) (1626 mm) Figure 7.3 Hearth Extension Dimensions Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 30: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening
Figure 7.4 Hearth Extension Construction Noncombustible HX4 or Framing Material equivalent Figure 7.6 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 31: Raised Hearth Extension And Raised Fireplace
Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 32: Fireplace Opening And Hearth Extension Flush With The Floor
Figure 7.10 Mantel Specifications WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. • Choose finishing materials carefully. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 33: Sidewalls/Surrounds
BRICK FRONT FRONT 12 in. 12 in. [305 mm] [305 mm] Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 34: Fireplace Setup
Repack beyond 4 in. (102 mm) insulation from fireplace side. knockout 4 in. (102 mm) Figure 8.1 Gas Line Installation (PIER-40) Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... -
Page 35: Reference Materials
DTS146 Tall Square Decorative Cap (279 mm) LDS33 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) Outside Diameter LDS46 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m) 13 in. Decorative Shroud - 26 in. x 26 in. (660 mm x 660 (330 mm) LDS-BV Field Constructed Shrouds (See “Woodburning SL11 Chimney Stabilizer Termination Cap”) CT-11A Adapter-May be used with the following caps CT-Series DT-Series Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... - Page 36 CB576 Chimney Joint Band 28 in. 39-7/8 in. 10 3/4 in. (711 mm) (1013 mm) RF571 Roof Flashing 26 in. TR-TVK - Top Vent Kit CT11-A Adapter Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13...
- Page 37 1168 (508 mm) DTS134 21.18 DTS146 17 in. 21.18 (432 mm) 1168 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) TCT1175 - Terra Cotta Cap Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13...
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Page 38: Optional Components
(BAY-40 requires 1 DM1036 door, 2 DM1000 End Panels) PIER-40 requires 2 DM1036 doors, 1 DM1000 End Panel) AK17 Outside Air Kit (/////////////// only) See your Heat & Glo dealer for a complete list of optional components. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13... - Page 39 This page intentionally left blank. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13...
- Page 40 Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com. Heat & Glo • BAY-40, PIER-40 Installation Manual • 4012-071 • Rev D • 10/03/13...