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Assembly
Manual
FOR THE BOWFLEX
ULTIMATE
Includes Instructions
for
Assembling
Bowflex Ultimate
Machines
®

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Summary of Contents for Bowflex Bowflex Ultimate Machines

  • Page 1 Assembly Manual FOR THE BOWFLEX ULTIMATE Includes Instructions Assembling Bowflex Ultimate Machines ®...
  • Page 2 Basic Assembly Principles Here are a few basic assembly tips that can make your assembly of the Bowflex Ultimate quick and easy. By using these principles, you can simplify the process and save yourself some extra time and effort. 1. When you are using a ratchet...
  • Page 3 BOWFLEX Ultimate ° Parts Reference Guide Lat Tower Assembly /_Bent Lat Bar Rod Cap Special features unique to the BOWFLEX ULTIMATE are the special cable storage areas. When the lat cables are not in use they can be conveniently Power Rods...
  • Page 4 Base Unit Assembly Parts List Item No. Qty. Part No. Description Item No. Qty. Part No. Description 10001 LOWER I_AT TOWER 90640 T-BAR w/STRAP 10002 LEFT MAIN FRAME ASSEMBLY 90149 SCREW, 1/4" X 1-1/2" PHILLIPS HEAD 10003 RIGHT MAIN FRAME ASSEMBLY 10182 SCREW, #10 X 3/4"...
  • Page 5 Item #: 2 Item #: 3 Item #: 4 Item #: 5 Item #: 6 110001 Qty.: Qty.: Qty.: Qty.: Qty.: Item #: 1 Part #: 10002 Part #: 10003 Part #: 10004 Part #: 10005 Part #: 10011 Oescr: Left Main Descr:...
  • Page 6 Note: Drawings are actual size. _ltty.: Item #: 49 Item #: 41 It_o m #: 48 Item #: 44 Qty.: Qty.: Part #: 90149 rt #: 90193 Part #: 10182 Serf Drilling Screw Descr: 1/4"X 1-1/2" Descr: #10 X 3/4" escr: 3/8'lt' X 2-1/2"...
  • Page 7 Step 1: LOWER MAIN FRAME ASSEMBLY Locate the following for this step: • Lower lat tower (Item #1) • Left main frame (Item • Right main frame (Item • Two (2) 3/8X3" bolts (Item #51) • Four (4) 3/8" washers (Item #54) •...
  • Page 8 Step 3: SQUAT PLATFORM & FRAME ASSEMBLY Locate the following parts for this step: • Large plastic squat platform (Item #5) • Squat frame (Item #4) • Four (4) 3/8"X4-3/4" bolts (Item #52) • Six (6) 3/8" washers (Item #54) •...
  • Page 9 Step 5: REAR LEG Locate the following parts for this step: • Rear leg (Item #13) • Seat rail (Item #10) • Four (4) 3/8" nylon lock nuts (Item #57) • Four (4) 3/8" washers (Item #54) [] Find the four bolts in the channels on the bottom of the seat rail assembly closest to the warning sticker.
  • Page 10 Step 7: SEAT RAIL INSTALLATION The following parts are required for this step: • Seat Rail {Item #10) • One (1) 3/8"X5" bolt {Item #53) • Two (2) 3/8" washers {Item #54) Figure • One (1) 3/8" nylon lock nut {Item #57) •...
  • Page 11 Step 9: RAIL END CAP INSTALLATION Locate the following parts for this step: • Rail End Cap (Item #58) • Two (2) #10X3/4" self tapping screw (Item #44) ® [] Place the end cap (Item #58) on the end of the rail with arrow inside end cap facing up.
  • Page 12 Step 11: ROD BOX INSTALLATION Locate the following parts for this step: • Rod box with Power Rods {Item #23) • Rod box frame {Item #24) • Three (3) #10Xl" self tapping screw (Item #45) • Three (3) 1/4" washers (Item #55) [] Slide rod box with Power Rods (Item #23) into rod box frame (Item #24) as...
  • Page 13 Step 13: LOWER LAT CROWN INSTALLATION Locate the following parts for this step: • Lower lat crown (Item #76) [] Press Lower Lat Tower Crown (Item #76) into open end of lower lat tubing to finish off. Bottom surface of lower lat crown should be in contact with incline bench rest.
  • Page 14 The Lat Assembly is an optional attachment which, Lat Assembly depending on the machine you ordered, may or may not be part of your Bowflex. Lat Assembly Parts List Description Item No. Qty. Part No. Item No. Qty. Part No.
  • Page 15 Step 1: LAT TOWER ASSEMBLY Locate the following parts for this step: • Lat cross bar w/pulleys (Item #17) • Upper lat tower (Item #19) • Two (2) 3/8"X2-3/4" bolts (Item #50) • Four (4) 3/8" washers (Item #54) • Two (2) 3/8" nylon lock nuts (Item #51) •...
  • Page 16 The Leg Assembly is an optional attachment which, Leg Assembly depending on the machine you ordered, may or may not be part of your Bowflex. Leg Assembly Parts List 90153 1/4" WASHER 90189 PIVOT BUSHING 10053 LEG EXTENSION SEAT ASSEMBLY 10170 HEX HEAD BOLT, 1/4"...
  • Page 17 Step 1 : LEG EXTENSION FOOT TUBE INSTALLATION Locate the following parts: • Leg extension main frame (Item #62) • Leg extension foot tube (Item #63) • Two (2) 3/8"X3" bolt (Item #51) • Two (2) 3/8" nylon lock nuts (Item #57) Figure •...
  • Page 18 Step 3: LEG EXTENSION SEAT INSTALLATION _Hinges Locate the following parts: • Leg extension assembly (from previous step) • Leg extension seat assembly {Item #61) • Two (2) 1/4"X2-3/4" bolt {Item #71) • Two (2) 1/4" nylon lock nuts {Item #72) •...
  • Page 19 PULLEYS AND CABLES FOR Figure WEAR AND FUNCTION. ASSEMBLING YOUR BOWFLEX T-BAR Your T-bar was shipped fully assembled with the metal bar resting in the loops of the nylon strap. If, however, the bar and the nylon strap separated during shipping,...
  • Page 20 Expanding your Bowflex Ultimate from 310 pounds to 410 pounds Step 1: Simply slide the new rods into the back of the Ultimate's rod pack. Make sure the new Power Rods are secure and fully seated into the base before using them.
  • Page 21 Please fold over and tape before mailing Please fold over and tape before mailing Place Stamp Here The Nautilus Group, Inc. 1400 N.E. 136th Ave. Vancouver, WA 98684...
  • Page 22 (Keep for your records) What Is Covered The Nautilus Group, Inc. warrants to the original purchaser of the Bowflex _ home fitness machine to be free from defects materials or workmanship, with the exceptions stated below. This warranty is not transferable...
  • Page 23 6 WEEK SATISFACTION GUARANTEE We want you to know that Bowflex is a superior product. Your satisfaction is guaranteed. If for some reason you are not 100% satisfied with your Bowflex, please follow the instructions below in order to return your merchandise and receive a refund of the purchase price, less shipping and handling.