Frymaster GEN II LOV BIGLA30 Series Operator's Manual

Gas fryer

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Page 1: Table Of Contents
M3000 COMPUTER INSTRUCTIONS ... Page 4-1 OPERATING THE BUILT-IN FILTRATION SYSTEM ... Page 5-1 PREVENTIVE MAINTENANCE ... Page 6-1 OPERATOR TROUBLESHOOTING ... Page 7-1 Frymaster L.L.C., 8700 Line Avenue, Shreveport, LA 71106 PRINTED IN THE UNITED STATES www.frymaster.com OPERATOR’S MANUAL...
Page 2 OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER. This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authorized Service Agency (ASA) or other qualified professional should perform installation, maintenance, and repairs.
Page 3 No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is only offered for fryers installed in accordance with the procedures described in this manual.
Page 4: Warranty Statement
100 miles/160 km of travel (50 miles/80 km each way). B. WARRANTY PROVISIONS - FRYPOTS 1. Frymaster warrants the frypot assembly for fifteen (15) years. First ten (10) years parts and labor. Years eleven (11) through fifteen (15) frypot only. Components attached to the frypot, such as the high-limit, probe, gaskets, seals, ignitors and related fasteners, are also covered by the fifteen year warranty if replacement is necessitated by the frypot replacement.
Page 5 E. PARTS RETURN All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service Center within 60 days for credit. After 60 days, no credit will be allowed. F. WARRANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration, or accident such as: •...
Page 6: Introduction
BIGLA30 SERIES GEN II LOV™GAS FRYER CHAPTER 1: INTRODUCTION NOTE: The Frymaster BIGLA30 fryer requires a start-up, demonstration and training before normal restaurant operations can begin. General Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers all configurations of models and BIGLA30 LOV™...
Page 7 Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.
Page 8 Manual. Parts orders may be placed directly with your local ASA or distributor. Included with fryers when shipped from the factory is a list of Frymaster ASAs. If you do not have access to this list, contact the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711.
Page 9 Quantity Needed: Service information may be obtained by contacting your local ASA/Distributor. Service may also be obtained by calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at service@frymaster.com. When requesting service, please have the following information ready:...
Page 10: Installation Instructions
Section 1.7 of this manual.) 2.1.1 Clearance and Ventilation The fryer(s) must be installed with a 6” (150 mm) clearance at both sides and back when installed adjacent to combustible construction; no clearance is required when installed adjacent to noncombustible construction. A minimum of 24”...
Page 11 No. 96 states, “A minimum distance of 18 in. (450 mm) should be maintained between the flue outlet and the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.
Page 12 The appliance area must be kept free and clear of combustible material at all times. 2. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in. (600 mm) when the appliance consumes more than 120,000 BTU per hour.
Page 13: Connection To Gas Line
OFF. 4. Refer to the data plate on the inside of the fryer door to determine if the fryer burner is configured for the proper type of gas before connecting the fryer quick-disconnect device or piping from the gas supply line.
Page 14 The BIGLA30 LOV™ gas fryer has received the CE mark for the countries and gas categories indicated in the table on the following page. NOTE: The nominal heat input (QN) is 21kW except for AT, DE, LU and category 3P/B, which is 23kW.
Page 15 DO NOT apply compound to the first two threads. Doing so may allow some of the compound to enter the gas stream, resulting in clogging of burner orifices and/or the control valve. 2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A soap solution should be used for this purpose.
Page 16 The tables below and on the following page list the burner manifold gas pressures for the various gas types that can be used with this equipment. Also verify the pressures, on the rating plate, inside the fryer door Natural Gas Lacq...
Page 17 Change the orifices. b. Adjust the manifold pressure. 3. Remove the old rating plate and return to Frymaster. Affix the new rating plate included with the conversion kit in place of the old rating plate stating the gas has been converted.
Page 18 Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. 1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.
Page 19: Operating Instructions
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS TYPICAL CONFIGURATION (BIGLA330 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon configuration and date of manufacture.
Page 20 The BIGLA30 is not intended to use solid shortening. Use only liquid shortening with this fryer. The use of solid shortening will clog the top off oil lines. The oil capacity of the BIGLA30 LOV™ gas fryer is 32 lbs. (3.8 gallons/14.5 liters) at 70°F (21°C) for a full-vat and 18 lbs.
Page 21 3. If the burners fail to light, press the ON/OFF switch to the OFF position and wait 60 seconds. Repeat step 2. 4. The fryer will automatically enter the melt cycle mode if the frypot temperature is below 180ºF (82ºC) and will display MLT-CYCL alternating with LOW TEMP. (NOTE: During the melt cycle, the burners will repeatedly fire for a few seconds, then go out for a longer period.) When...
Page 22 1. Place the computer ON/OFF switch in the OFF position and put the frypot covers in place. When shutting the fryers down at closing time: 1. Place the computer ON/OFF switch in the OFF position to turn the fryer off. For CE Fryers Placing the ON/OFF switch in the OFF position also turns off the gas valve.
Page 23 Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer. The system is now ready for operation.
Page 24 4. Put the tube in the new full container (see Figure 7). Figure 7 5. Slide the JIB onto the shelf inside the fryer cabinet (as seen in Figure 4). 6. Press the JIB reset switch to turn the JIB LED on the front of the fryer off (see Figure 8).
Page 25: M3000 Computer Instructions
BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 4: M3000 COMPUTER INSTRUCTIONS FR FRIES Cook Channel and Selection Buttons ON/OFF M3000 General Information Welcome to the M3000, a computer that retains the one-button ease of the M2000 and 100B and the utility of 40-product menu capability.
Page 26 Basic Operation...
Page 27 Cooking with Multi-Product Display...
Page 28 Cooking with Dedicated Display...
Page 29 Changing from Breakfast Setup to Lunch Press and quickly release product button for french fries. Computer will change from HASH BRN to <<<< >>>>; an alarm will sound. <<<< >>>> Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release.
Page 30 Changing from Lunch Setup to Breakfast Computer displays Press and quickly release product button for hash browns. Computer display will change from FR FRIES to <<<< >>>>; an alarm sounds. Press and hold the cook channel button under the display until a beep is heard (approximately three seconds) and release.
Page 31 If the button is pressed twice while the fryer is on, it shows the setpoint temperatures of the vats. If the fryer is off, the display shows the current INFO versions of software. The button (see Figure 1), if pressed once when the fryer is on, shows the recovery time for each vat from the last test.
Page 32: M3000 Menu Summary Tree
..………………………………………………………………………………… Disabled Enabled Deep Clean Mode ……..……………………...…………………………………….. High-Limit Test …………….…………………….…………………………………….. Fryer Setup …………………….……………………………………………………………….. Level 2 Program (Manager Level) [Press and hold TEMP and INFO buttons, 3 beeps, displays Level 2, enter 1234] Prod Comp Sensitivity for product E-Log Log of last 10 error codes...
Page 33 The computer, upon initial power up, when changing out a computer or accessed from Level 1, can have parameters set. The setup sets the time, date, date format, language, fryer type, vat type, oil system type and the temperature scale. These settings should only be changed by a technician.
Page 34 16. Enter the date using the number buttons 0-9. 17. With the desired selection displayed, press the yes) button. The computer displays fryer type on the left and Elec on the right. 18. Use the 3and 4buttons to toggle between elec and gas.
Page 35 NOTE: A JIB system uses a disposable JIB (Jug in a Box). A BULK system has large storage oil tanks that are connected to the fryer that fills a reservoir. 23. With the desired selection displayed, press the yes) button.
Page 36 4.10.2 Adding New Product Items to the Menu (PRODUCT SELECTION) This function is used to add additional products to the computer menu. To add a new product to the menu: 1. With the computer OFF, enter Level 1 programming mode by pressing the TEMP and INFO buttons simultaneously until LEVEL 1 is displayed.
Page 37 8. Press the button to advance the cursor to the next display space. Use the #0 key to insert a space. The cursor back. For example, to enter “WINGS”, press the #8 key two times until W appears in the display. Then button to advance the cursor to the next display space.
Page 38 17. With duty time 1 (shake time) entered, press the u (INFO) button to save duty time one and scroll to DUTY TIME 2. If a product calls for a second duty to be preformed, it can be entered here. Use the instructions above to enter duty time two, otherwise press the u (INFO) button to save the duty time and scroll to QUAL TMR (Quality Timer), which is used to set the hold time...
Page 39 24. If no further programming is necessary, press the computer displays the select product option with the product (ex. FR FRIEs) on the right screen. Press the Computer displays Level 1 program changing to the Product selection prompt. (2) button to quit and to return to OFF. 25.
Page 40 When cooking oil is exhausted, drain the oil into an appropriate container for transport to the disposal container. Frymaster recommends a McDonald’s Shortening Disposal Unit (MSDU). Do not drain deep clean (boil-out) solution into an MSDU. NOTE: If using an MSDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
Page 41 8. Clean the vat with a scrub brush and when complete press the button to continue. The drain valve closes and the vat is ready to be refilled with oil. Continue to next section if fryer is set to JIB.
Page 42 4. To dispose press the If INSERT PAN is displayed, remove and replace the filter pan, ensuring that the pan is seated firmly into the fryer. The computer displays DRAINING. The drain valve remains open and the computer displays Vat empty? alternating with yes.
Page 43 11. Close the dispose valve by pushing the valve handle toward the rear of the fryer until it stops. Relock the valve if required by your manager. The vat is ready to be refilled with oil. Continue to Section 4.10.4.4 to fill the vat, otherwise press (2) button to exit.
Page 44 The first two menu items: AUTO FILTER and MANTAINENCE (MANUAL) FILTER are covered in Chapter 5. The other menu items are covered on the following pages. The DRAIN TO PAN and FILL VAT FROM DRAIN PAN functions are used primarily for diagnostic purposes.
Page 45 FILL VAT FROM Drain pan? alternating with yes no after step 5. If the pan is not empty and the fryer is using a bulk oil system, press the NO) button and the computer displays PAN TO WASTE? alternating with yes no.
Page 46 The computer displays FILLING while the vat is refilling. After filling the computer displays IS VAT FULL? alternating with yes NO. (1 yes) button if vat is full to exit and return to OFF. If vat 5. Press the (2 NO) button to continue filling. is not full press 4.11.4 Fill Vat from Bulk Fill vat from bulk selection is used when filling the frypot from a bulk oil system.
Page 47 4.11.5 Pan to Waste Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste tanks without draining the existing oil in the frypot. 1. With the computer OFF, press and hold the filter button for the vat to be refilled for three seconds.
Page 48 Product selection b. aif clock c. DEEP CLEAN MODE d. hi limit test e. Fryer setup 4. With the selection displayed, press the menu item. 4.12.1 AIF CLOCK The AIF Clock mode allows programming of times to lock out the AIF (auto intermittent filtration) prompt.
Page 49 4.12.2 DEEP CLEAN MODE (BOIL-OUT) The deep clean mode is used to remove carbonized oil from the frypot. NOTE: Refer to Kay Chemical “Fryer Deep Clean Procedure” instructions to clean the LOV™ fryer. 1. Perform steps 1-3 on page 4-23 through 4-24.
Page 50 *If the bulk oil system waste tank is full, the computer displays RTI TANK FULL alternating with CONFIRM. Press the oil waste provider. The display returns to OFF. When draining oil into a disposal unit, do not fill above the maximum fill line located on the container.
Page 51 12. Bulk or JIB System: The drain valve closes and the computer displays SOLUTION added? alternating with Yes. Fill frypot to be cleaned with water and cleaning solution mix. Referring to maintenance requirement card and Kay Chemical provided instructions “Fryer Deep Clean Procedure” for McDonald’s deep clean (boil-out) procedure.
Page 52 LIMIT FAILURE alternating with DISCONNECT POWER with an alert tone during testing. The test is cancelled at any time by turning the fryer off. When the fryer is turned back on, it returns to the operating mode and displays the product.
Page 53 *NOTE: In computers used in the European Union (those with the CE mark), the temperature is 395°F (202°C). The fryer continues heating until the second high limit trips. Generally this happens once the temperature reaches 423°F to 447°F (217°C to 231°C) for non-CE high limits and 405°F to 426°F (207°C to 219°C) for CE high limits.
Page 54 3. Press the t and u buttons to scroll between: a. Prod comp b. e-log c. password SETUP d. alert tone e. filter After f. filter time NOTE: Use the 3and 4buttons to move between positions within the selections. When entering numbers, press the corresponding button using the 0-9 keys. Press the t and ubuttons to accept input and move to the next or previous menu item.
Page 55 The computer displays OFF. 4.13.2 E-LOG MODE The E-LOG mode is used to view the ten most recent error codes encountered on the fryer. These codes are displayed from 1-10 with the most recent displayed first. The time, date and error code are displayed.
Page 56 8. Press the The computer displays PASSWORD SETUP on the left. The right side is blank. 9. Repeat steps 3-8 to change or confirm fryer setup, usage, level one and level two passwords. 10. Press the (2) button again to exit.
Page 57 The computer displays volume 1-9 on the left and 9 on the right. 3. Use the number keys to set volume level. Select from nine levels of volume with 1 being the softest and 9 the loudest. 4. Use the t and u buttons to scroll to tone 1-3. The computer displays tone 1-3 on the left and 1 on the right.
Page 58 (2) button again to exit. 5. Press the The computer displays OFF. 4.13.6 FILTER TIME The FILTER time option is used to set the elapsed time before a filtration prompt. This option is useful in lower volume stores, where filtration is desired more often than the amount the cook cycles would generate.
Page 59 2. Press the t and ubuttons to scroll between: FULL VAT CONFIGURATION a. filter stats b. review usage c. last load SPLIT VAT CONFIGURATION a. filter stats b. review usage c. last load L d. last load R NOTE: Use the 3and 4 buttons to move between days within the selections. Press the t and u buttons to move to other menu items.
Page 60 SPLIT VAT CONFIGURATION a. DAY (wed), DATE (03/20/07) – Current day and date. b. l fIltErEd # DAy – Number of times left vat filtered and day. c. L flt bpsd # day, – Number of times left vat filter was bypassed and day. d.
Page 61 335° – Average oil temperature recorded during the cook cycle. h. heat on 70 – Percentage of the cook time the heat source was on. i. ready yes – Displays if the fryer was back to proper temperature before the cook cycle was started.
Page 62 (2) button to return to INFO MODE changing to filter 4. Press the stats prompt. 5. Press the (2) button again to quit. The computer displays OFF. 4-38...
Page 63 BIGLA30 SERIES GEN II LOV™ GAS FRYER CHAPTER 5: FILTRATION INSTRUCTIONS Introduction The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation. Section 5.2 covers preparation of the filter system for use. Operation of the system is covered in Section 5.3.
Page 64 4. Reinstall the crumb tray at the front of the pan. (See Figure 1) DO NOT USE FILTER POWDER WITH THE PAD! 5. Push the filter pan back into the fryer, positioning it under the fryer. Ensure “A” is displayed on the MIB board. The filtration system is now ready for use.
Page 65 Once filtering is complete the computer display changes to low temp until the fryer reaches setpoint. Once fryer reaches setpoint and the computer display changes to the product name or dashed lines, the fryer is ready for use. The complete filtering process takes roughly four minutes.
Page 66 The computer displays CHANGE FILTER PAD? alternating with YES NO and an alarm. (1 yes) to continue. 5. Press (2 NO) allows the fryer to return to cook mode in most cases for Pressing four minutes or 15 minutes if the pad is expired*, ending with the CHANGE FILTER PAD? alternating with YES NO display.
Page 67 30 seconds. Once the pan has been out for 30 seconds the computer displays OFF. Ensure the pan is dry and assembled correctly. Push the filter pan back into the fryer. Ensure “A” is displayed on the MIB board.
Page 68 REQUIRED, the fryer can be used in most cases by answering NO when the prompt FIXED? YES NO is displayed. The message repeats every 15 minutes until the issue is repaired and fryer reset by a technician. MESSAGE DISPLAYED Call an Authorized...
Page 69 5.4.4 Clogged Drain or Oil Sensor Fail Flowchart...
Page 70 Ensure that the filter pad or paper is replaced daily to keep the system operating correctly. 1. The fryer MUST be at setpoint temperature. With the computer On press and hold the FLTR button for three seconds.
Page 71 Computer displays fIltEr menu for three seconds changing to Auto Filter. 2. Press the u(INFO) button to scroll to maInT fIltEr. 3. When the desired selection is displayed press the continue. The computer displays maInT fIltEr? alternating with Yes NO. (1 yes) button to start the manual filtration process.
Page 72 The computer displays rinsing. The drain valve closes and the filter pump continues to run and refills the pot. The drain valve opens and remains open and the computer displays rinse again? alternating with yes no. 9. If the pot is clear of debris, press the and skip the rinse again cycle.
Page 73: Preventive Maintenance
Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in contact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby personnel.
Page 74 6.3.2.1 Deep Clean (Boiling Out) the Frypot During normal usage of your fryer, a deposit of carbonized oil will gradually form on the inside of the frypot. This film should be periodically removed by following the deep-clean (boil-out) procedure contained in Kay Chemical “Fryer Deep Clean Procedure”...
Page 75 BI-WEEKLY CHECKS AND SERVICE 6.4.1 Check M3000 Computer Set Point Accuracy 1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature- sensing probe. 2. When the computer display shows a series of dashes “----” or a product name (indicating that the frypot contents are within the cooking range), press the sensed by the temperature probe.
Page 76 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1.2. 7. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each side of the combustion air blower.
Page 77 NOTE: This procedure is not required for fryers configured for export to CE countries. 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal.
Page 78 • Verify that burners and associated components (i.e. gas valves, pilot assemblies, ignitors, etc.) are in good condition and functioning properly. Inspect all gas connections for leaks and verify that all connections are properly tightened. • Verify that the burner manifold pressure is in accordance with that specified on the appliance’s rating plate. •...
Page 79: Operator Troubleshooting
If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Agency for assistance.
Page 80 CORRECTIVE ACTION A. Press the ON/OFF switch to turn the computer on. B. Verify that the fryer is plugged in and that the circuit breaker is not tripped. C. Call your ASA for assistance. Follow instructions on page 5-4 through 5- 6 to clear the filter error.
Page 81: High Limit
If the desired scale is not displayed, repeat. Shut the fryer down immediately and call your ASA for assistance. Shut the fryer down and call your ASA for assistance. It is normal for this message to appear during startup if the lines have air in them.
Page 82 B. Pump motor has overheated causing filtering. the thermal overload switch to trip. C. Blockage in filter pump. A. Filter pan is not fully set into fryer. M3000 display shows B. Missing filter pan magnet. INSERT pan. C. Defective filter pan switch.
Page 83 C. Ensure the JIB is not out of oil. D . Call your ASA for assistance. Probable Causes A. Power cycle fryer by disconnecting B. If a filtration or any other filter C. Ensure the dispose valve handle is D. Call your bulk oil provider.
Page 84 ERROR DRAIN VALVE NOT CLOSED ERROR RETURN VALVE NOT OPEN ERROR RETURN VALVE NOT CLOSED ERROR AIF BOARD ERROR MIB BOARD ERROR AIF PROBE ERROR ATO PROBE Not used M3000 CAN TX FULL INVALID CODE LOCATION FILTER PAD PROCEDURE ERROR (Change Filter Pad) OIL IN PAN ERROR CLOGGED DRAIN (Gas)
Page 85 Waste oil is pumped from the fryer, via the fitting located on the bottom, to the disposal tanks and fresh oil is pumped from the tanks, thru the fitting located on the top, to the fryer (see Figure 1).
Page 86 BIGLA30 SERIES GEN II LOV™ GAS FRYER APPENDIX B: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet.
Page 87 DO NOT attempt to use the top off system with unmelted oil in the top off system. The low oil reservoir light will come on if the fryer calls for oil before the shortening in the melter is liquid. • Once the shortening is fully melted,...
Page 88 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support Fax) 1-318-219-7135 819-6286 SERVICE HOTLINE APRIL 2011 PRINTED IN THE UNITED STATES 1-800-551-8633...

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