Trane Voyager PKGP-PRC001-EN User Manual

Trane Voyager PKGP-PRC001-EN User Manual

Packaged heat pumps 12 1/2 to 20 tons — 60 hz

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Packaged Heat Pumps
Voyager™
12½ to 20 T ons — 60 Hz
PKGP-PRC001-EN
September 2004

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Summary of Contents for Trane Voyager PKGP-PRC001-EN

  • Page 1 Packaged Heat Pumps Voyager™ 12½ to 20 T ons — 60 Hz PKGP-PRC001-EN September 2004...
  • Page 2: Introduction

    Packaged Rooftop products available in stringent performance requirements, and the market today. Trane was the first to are competitively priced. Trane delivers introduce the Micro—microelectronic with Voyager. unit controls—and has continued to...
  • Page 3: Table Of Contents

    Contents Introduction Features and Benefits Application Considerations Selection Procedure Model Number Description General Data Performance Data Cooling Performance Fan Performance Heating Performance Controls Electric Power Dimension and Weights Mechanical Specifications PKGP-PRC001-EN...
  • Page 4: Features And Benefits

    Differential Pressure Switches • Discharge Air Sensing Kit • Downflow – Economizer • Electric Heaters • Frostat • LonTalk® Communications Interface • Oversized Motors • Reference or Comparative Enthalpy • Tool-less Hail Guards • Trane Communications Interface (TCI) • PKGP-PRC001-EN...
  • Page 5 Test 2 terminals on the Low Voltage compressor life. maintenance, the Trane Voyager was Terminal Board and the unit will walk designed with direct input from service —ensures that the compressor will run through its operational steps contractors.
  • Page 6 Features and Benefits Outstanding Standard and Condenser Coil High Static Drive Accessory Voyager boasts a patent-pending 1+1+1 Available on many models, this high Optional Components condenser coil, permanently gapped for static drive accessory extends the easy cleaning. capability of the standard motor. Avoid Black Epoxy Pre-Coated Coils expensive motors and operating costs by The pre-coated coils are an economical...
  • Page 7 Every unit receives a 100% unit run test Zone Sensors Return Air Smoke before leaving the production line to Available in programmable, automatic Detectors require make sure it lives up to rigorous Trane and manual styles. minimum allowable requirements. Rigorous T esting airflow when used Voyager units incorporate either a one with certain models.
  • Page 8 Factory or field installed oversized motors available for high static applications. One of our Finest Assets: Single Point Power Trane Sales Representatives are a A single electrical connection powers the Support group that can assist you with: unit. — Product Single Side Service —...
  • Page 9: Application Considerations

    Actual pressure in the unit return air section also clearances which appear inadequate increases, opening the dampers and should be reviewed with the local Trane relieving the conditioned space. sales personnel. NOTE: THE EFFECTIVENESS OF Unit Pitch...
  • Page 10: Selection Procedure

    When the design conditions are between Calculate the building heating load using Calculate the building’s total and sensible two numbers that are in the capacity the Trane calculation form or other cooling loads at design conditions. Use table, interpolation is required to standard accepted method.
  • Page 11: Model Number Description

    0B = Oversize Motor D = Downflow 0C = Downflow Economizer and Oversize H = Horizontal Motor 0F = Trane Communications Interface (TCI) 0G =Downflow Economizer and TCI Digits 4, 5, 6 - Nominal Gross Cooling Capacity (MBh) Digit 11- Minor Design Sequence 150 = 12½...
  • Page 12: General Data

    General Data (12½ Ton) Table GD-1 — General Data 12½ Ton Downflow and Horizontal Units WCD150B3, B4, BW WCH150B3, B4, BW Cooling Performance Gross Cooling Capacity 152,00 152,000 Nominal CFM / ARI Rated CFM 4,400 / 4,400 4,400 / 4,400 ARI Net Cooling Capacity 144,000 144,000...
  • Page 13 General Data (15, 20 Ton) Table GD-2 — General Data 15 Ton Downflow and Horizontal Units 20 Ton Downflow and Horizontal Units WC*180B3, B4, BW WCD240B3, B4, BW WCH240B3, B4, BW Cooling Performance Gross Cooling Capacity 180,000 233,000 237,000 10.5 Nominal CFM / ARI Rated CFM 6,000 / 5,300 8,000 / 8,000...
  • Page 14: Performance Data

    Performance Data (12½ Ton) Table PD-1 — Gross Cooling Capacities (MBh) 12½ Ton Downflow Three Phase WCD150B Ambient Temperature (F) 1 15 Enter. Entering Wet Bulb (F) Bulb Airflow MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC 75 140.0 113.0 153.0 90.8 158.0 57.9 128.0 106.0 149.0 83.3 160.0 56.3 116.0 99.8 137.0 83.3 157.0 53.5 104.0 93.3 124.0 77.1 148.0 48.9 4500 80 141.0 134.0 154.0 105.0 159.0 78.3 130.0 128.0 149.0 104.0 161.0 77.4 119.0 119.0 138.0 98.3 157.0 74.3 109.0 109.0 125.0 91.8 148.0 69.6...
  • Page 15 Performance Data (15 Ton) Table PD-3 — Gross Cooling Capacities (MBh) 15 Ton Downflow and Horizontal Three Phase WC*180B Ambient Temperature ( F) 1 15 Enter. Entering Wet Bulb (F) Bulb Airflow MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC 75 162.3 130.3 184.5 103.3 194.1 71.1 150.5 124.1 176.5 99.0 190.3 68.4 137.5 117.3 163.6 93.0 185.5 65.5 124.8 110.8 149.4 94.8 176.1 61.2 80 163.8 154.2 185.1 126.5 195.7 95.8 152.7 148.2 176.7 122.2 191.5 92.1 139.3 139.3 163.8 116.2 186.0 88.8 129.4 129.4 150.0 109.7 176.4 84.3 5400...
  • Page 16 Performance Data (20 Ton) Table PD-4 — Gross Cooling Capacities (MBh) 20 Ton Downflow Three Phase WCD240B Ambient Temperature (F) 1 15 Enter. Entering Wet Bulb (F) Bulb Airflow (F) MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC MBH SHC 75 212.0 177.0 233.0 137.0 243.0 89.7 198.0 173.0 228.0 133.0 244.0 87.3 179.0 164.0 211.0 130.0 239.0 83.1 160.0 154.0 189.0 115.0 225.0 76.8 80 219.0 218.0 234.0 165.0 246.0 122.0 204.0 204.0 229.0 168.0 247.0 123.0 188.0 188.0 212.0 160.0 240.0 118.0 172.0 172.0 190.0 150.0 225.0 112.0 7200...
  • Page 17: Fan Performance

    Performance Data (12½ Ton) Table PD-6 — Evaporator Fan Performance — 12½ Ton — WC*150B External Static Pressure (Inches of Water) 1.00 3 HP Standard Motor & Field Supplied Low Static Drive (1) 3 HP Standard Motor & Drive 4000 —...
  • Page 18 Performance Data (15 Ton) Table PD-7 — Evaporator Fan Performance — 15 Ton — WCD180B External Static Pressure (Inches of Water) 1.00 3 HP Standard Motor Drive 4800 1.64 1.81 1.97 2.13 2.32 2.51 2.68 2.86 3.04 3.22 5400 2.29 2.48 2.66 2.83...
  • Page 19 Performance Data (20 Ton) Table PD-9 — Evaporator Fan Performance — 20 Ton — WC*240B External Static Pressure (Inches of Water) 1.00 5 HP Standard Motor & Field Supplied Low Static Drive (1) 5 HP Standard Motor & Drive 6400 —...
  • Page 20 Performance Data (12½ - 20 Tons) Table PD-10 — Standard Motor & Drive/Fan Speed (RPM) Unit 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Tons Model No. Open Open Open Open Open Open Closed 12½ 150B 180B 240B Factory set at 3 turns open.
  • Page 21 Performance Data (12½ - 20 Tons) Table PD-13 — Static Pressure Drops Through Accessories (Inches Water Column) Economizer with Electric Heater OA/RA Dampers Accessory (kW) Unit Standard 2 Inch Tons Model No. Filters Pleated Filters 100% OA 100% RA 5-12 14-23 4000 0.05...
  • Page 22: Heating Performance

    Performance Data (12½ Ton) Table PD-14 — 12½ Ton Downflow Three Phase Heating Capacities (Net) WCD150B3, B4, BW at 5000 CFM Integrated Heating Capacity (MBh/1000) Total Power in Kilowatts At Outdoor At Indicated Indoor Dry Bulb Temp. Indicated Indoor Dry Bulb Temp. Temp.
  • Page 23 Performance Data (15 Ton) Table PD-16 — 15 Ton Downflow Three Phase Heating Capacities (Net) WC*180B3, B4, BW at 6000 CFM Integrated Heating Capacity (MBh/1000) Total Power in Kilowatts At Outdoor At Indicated Indoor Dry Bulb Temp. Indicated Indoor Dry Bulb Temp. Temp.
  • Page 24 Performance (20 Ton) Data Table PD-17 — 20 Ton Downflow Three Phase Heating Capacities (Net) WCD240B3, B4, BW at 8000 CFM Integrated Heating Capacity (MBh/1000) Total Power in Kilowatts A Outdoor At Indicated Indoor Dry Bulb Temp. Indicated Indoor Dry Bulb Temp. Temp.
  • Page 25 Performance Data (12½ - 20 Tons) Table PD-19— Heating Capacity Correction Factors % Variation of Nominal CFM - 20 - 10 + 10 + 20 Total Gross Capacity Multiplier 1.01 1.02 Table PD-20 — Auxiliary Electric Heat Capacity Total Stage 1 Stage 2 Unit No.
  • Page 26: Controls

    This sensor should be utilized Trane Integrated Trane Communication Interface (TCI) with ReliaTel controls. Comfort system. This factory or field-installed micro- processor interface allows the unit to communicate to Trane’s Integrated...
  • Page 27: Electric Power

    Electrical Data Table ED-1 — Unit Wiring Standard Indoor Fan Motor Oversize Indoor Fan Motor Unit Minimum Maximum Fuse Size Minimum Maximum Fuse Size Unit Operating Circuit or Maximum Circuit or Maximum Tons Model No. Voltage Range Ampacity Circuit Breaker Ampacity Circuit Breaker WC*150B3...
  • Page 28 Electrical Data Table ED-3 — Unit Wiring With Electric Heat (Single Point Connection) Standard Indoor Motor Oversize Indoor Motor To Use Heater Heater Control Max Fuse Size or Max Fuse Size or Tons With Model No. KW Rating Stages Max Circuit Breaker Max Circuit Breaker 208/230 Volts Three Phase AYDHTRK318A...
  • Page 29 Electrical Data Table ED-3 — Unit Wiring With Electric Heat (Single Point Connection, Continued) Standard Indoor Motor Oversize Indoor Motor To Use Heater Heater Control Max Fuse Size or Max Fuse Size or Tons With Model No. KW Rating Stages Max Circuit Breaker Max Circuit Breaker 460 Volts Three Phase...
  • Page 30 Electrical Data Table ED-3 — Unit Wiring With Electric Heat (Single Point Connection, Continued) Standard Indoor Motor Oversize Indoor Motor To Use Heater Heater Control Max Fuse Size or Max Fuse Size or Tons With Model No. KW Rating Stages Max Circuit Breaker Max Circuit Breaker 575 Volts Three Phase...
  • Page 31 Electrical Data Table ED-4 — Electrical Characteristics — Evaporator Fan Motors — 60 Cycle Standard Evaporator Fan Motor Oversized Evaporator Fan Motor Amps Amps Unit Tons Model No. Volts Phase Volts Phase 150B3 208-230 3.00 10.6 81.0 208-230 5.00 16.7 109.8 12½...
  • Page 32 Electrical Data Table ED-5 — Electrical Characteristics — Compressor Motor And Condenser Motor — 60 Cycle Compressor Motors Condenser Fan Motors Amps Amps Unit Tons Model No. Volts Phase No. Phase 150B3 208-230 6.00 3450 21.7 12½ 150B4 6.00 3450 10.0 150BW 6.00...
  • Page 33: Jobsite Connections

    Jobsite Connections Zone Sensors —Typical Number Of Wires DISCONNECT SWITCH A— Manual Changeover ........6 (BY OTHERS) Manual/Auto Changeover ....... 7 Manual/Auto Changeover with ZONE SENSORS ROOFTOP Status Indication LED’s ......10 UNIT Programmable Night Setback with Status Indication LED’s ......7 B—...
  • Page 34: Typical Wiring

    Typical Wiring (12½ - 20 Tons) PKGP-PRC001-EN...
  • Page 35 Typical Wiring (12½ - 20 Tons) PKGP-PRC001-EN...
  • Page 36 Typical Wiring (12½ - 20 Tons) PKGP-PRC001-EN...
  • Page 37 Typical Wiring (12½ - 20 Tons) PKGP-PRC001-EN...
  • Page 38: Dimension And Weights

    Dimensional Data (12½, 15 Ton) All dimensions are in inches. Note: Duct flanges mount 7-7/16" down inside the curb on the 1½" curb flanges. See recommended duct dimensions on the next page. Roofcurb is intended for downflow use only. Downflow Unit Clearance PKGP-PRC001-EN...
  • Page 39 Dimensional Data (12½, 15 Ton) All dimensions are in inches. 1" Downflow Duct Connections — Field Fabricated 17 7/8" 59 7/16" 26 5/16" 1" 52 1/2" 1 1\2" PERIMETER 14 1/16" CURB FLANGE 7 7/16" Note: Duct flanges mount 7-7/16" down inside the curb on the 1½"...
  • Page 40 Dimensional Data (20 Ton) All dimensions are in inches. Note: Duct flanges mount 7-7/16" down inside the curb on the 1½" curb flanges. See recommended duct dimensions on the next page. Downflow Unit Clearance Roofcurb is intended for downflow use only.
  • Page 41 Dimensional (20 Ton) Data All dimensions are in inches. 1" Downflow Duct Connections — Field Fabricated 19 5/16" 73 7/16" 26 5/16" 1" 66 1/2" 1 1\2" PERIMETER 14 1/16" CURB FLANGE 7 7/16" Note: Duct flanges mount 7-7/16" down inside the curb on the 1½"...
  • Page 42 Dimensional (12½ - 20 Tons) Data Accessories All dimensions are in inches. Note: When applying economizer to horizontal units, connecting ductwork must be run full size to allow proper operation of Economizer Damper. Table DD-1 Tons 12½, 15 53¾ 64¾ Notes: 1.
  • Page 43 Dimensional Factory Installed Data Options (FIOPS) All dimensions are in inches. Table DD-2 Unit Model # WCD150-180 WCD240 PKGP-PRC001-EN...
  • Page 44: Dimensional Data

    Data Options (FIOPS) Disconnect Switch Fan Failure Switch or Circuit Breaker Clogged Filter Switch Powered Or Unpowered Convenience Outlet Trane Communication Interface Hinged Access Door Black Epoxy Coated Outdoor Coils Hinged Access Door Through the Base Electrical High Pressure Cut Out...
  • Page 45 Dimensional Data (12½ - 20 Tons) Table DD-3 — 12½-20 Tons Condensate Drain Location Condensate Drain Location Condensate Drain Location Condensate Drain Location Condensate Drain Location Condensate Condensate Condensate Condensate Condensate Downflow Downflow Downflow Downflow Downflow Horizontal Horizontal Horizontal Horizontal Horizontal Tons Tons...
  • Page 46 Weights (12½ - 20 Tons) Table W-1 — Accessory Net Weights (Lbs) Economizer Outside Air Damper Oversized High Unit Power Roof Motor Static Tons Model No. Ship Manual Motorized Exhaust Curb Adder Drive 12½,15 WCD150,180B 10/NA WCD240B 12½,15 WCH150,180B — —...
  • Page 47 Weights (12½ - 20 Tons) Table W- 2 — Maximum Unit Weights, Corner Weights (Lbs) And Center Of Gravity Dimensions (In.) Unit Maximum Weights (Lbs) Corner Weights (Lbs) Center of Gravity (In.) Tons Model No. Shipping Length Width 12½ 1719 1351 1860 1492...
  • Page 48: Mechanical Specifications

    Mechanical Specifications General Unit T op Outdoor Fans The units shall be dedicated downflow or The top cover shall be one piece, or The outdoor fan shall be direct-drive, horizontal airflow. The operating range where seams exist, double hemmed and statically and dynamically balanced, shall be between 115°F and 0°F in cooling gasket sealed to prevent water leakage.
  • Page 49 Mechanical Specifications Factory Installed Options Supply and/or Return Air Smoke Through the Base Utilities Access Detector An electrical service entrance shall be Black Epoxy Pre-Coated Coils provided allowing electrical access for With this option installed, if smoke is The black epoxy coils have a thermoset both control and main power connections detected, all unit operation will be shut vinyl coating that is bonded to the...
  • Page 50 The Frostat opens when be provided to interface ReliaTel™ Economizer - Downflow temperatures on the evaporator coil fall controlled units with the Trane Integrated The assembly includes fully modulating below 10°F . The temperature will need to Comfort systems.
  • Page 51 Mechanical Specifications Field Installed Options Powered Exhaust The powered exhaust shall provide Sensing exhaust of return air, when using an The CO sensor has the ability to monitor economizer, to maintain better building space occupancy levels within the pressurization. building by measuring the parts per Roof Curb - Downflow million of CO (Carbon Dioxide) in the air.
  • Page 52 A business of American Standard Companies www.trane.com For more information contact your local dealer (distributor), local district office, or e-mail us at Trane has a policy of continuous product and product data improvement and reserves the right to change design comfort@trane.com and specifications without notice.

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